Tohatsu MFS 8A3, MFS 9.8A3 User Manual

OWNER’S MANUAL
MFS
8A3
9.8A3
OB No.003-11082-5
READ THIS MANUAL BEFORE USING THE OUTBOARD MOTOR. FAILURE TO FOLLOW THE
!
INSTRUC TIO NS AND SAFETY PRECA UTI ONS IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. KEEP THIS MANUAL IN A SAFE LOCATION FOR FUTURE REFERENCE.
Copyright © 2009 Tohatsu Corporation. All rights reserved. No part of this manual may be reproduced or transmitted in any from or by any means without the express written permission of Tohatsu Corporation.

YOUR TOHATSU OUTBOARD MOTOR

OWNER REGISTRATION AND IDENTIFICATION
Upon purchasing this product, be sure that the WARRANTY CARD is correctly and completely filled out and mailed to the addressee noted there on. This WARRANTY CARD identifies you as the legal owner of the product and serves as your warranty registration.
IF THIS PROCEDURE IS NOT FOLLOWED, YOUR OUTBOARD MOTOR WILL NOT BE COVERED BY THE APPLICABLE LIMITED WARRANTY.
PRE-DELIVERY CHECK
Be sure that the product has been checked by an authorized TOHATSU dealer before you take delivery.
Limited Warranty
Please refer to the TOHATSU outboard motor Limited warranty provided to you with this product, the terms and conditions of which, as amended from time to time, are incorporated by reference into the manual.
Serial Number
In the space below, please record the outboard motor's serial number (indicated both on the lower motor cover and on the cylinder block). The serial number will be needed in the event of theft or to quickly identifying the outboard motor type.
Serial Number :
To You, Our Customer
Thank you for selecting a TOHATSU outboard motor. You are now the proud owner of an excellent outboard motor that will service you for many years to come. This manual should be read in its entirety and the inspection and maintenance procedures described later in this manual should be followed carefully. Should a problem arise with the outboard motor, please follow the troubleshooting procedures listed at the end of this manual. If the problem persists, contact an authorized TOHATSU service shop or dealer.
We hope you will enjoy your outboard motor and wish you good luck in your boating adventures.
TOHATSU CORPORATION

CONTENTS

GENERAL SAFETY INFORMATION
SPECIFICATIONS
1
NAMES OF PARTS
2
INSTALLATION
3
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・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
1. Mounting the outboard motor on boat
2. Installing the remote control devices
3. Installing the battery
PRE-OPERATING PREPARATIONS
4
1.Gasoline and engine oil
2.Break-in
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
3.Engine oil warning lamp
4.ESG
ENGINE OPERATION
5
Before starting
1.Starting
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
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2.Warming up the engine
3.Forward and reverse
4.Stopping
5.Trim angle
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
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・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
6.Tilt up, tilt down and shallow water operation
7.Shallow water operation
REMOVING AND CARRYING THE OUTBOARD MOTOR
6
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
1.Removing the outboard motor
2.Carrying the outboard motor
3.Storing the outboard motor
TRAILERING
7
ADJUSTMENT
8
1.Steering friction
2.Throttle grip
3.Reverse lock
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・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
4.Remote Control Lever Load
5.Trim Tab Adjustment
INSPECTION AND MAINTENANCE
9
1.Daily inspection
2.Periodic inspection
3.Off-season storage
4.Pre-season check
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
5.Motor submerged in water
6.Cold weather precautions
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
7.Checking after striking underwater object
TROUBLESHOOTING
10
TOOL KIT AND SPARE PARTS
11
OPTIONAL ACCESSORIES
12
PROPELLER TABLE
13
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・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
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・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・
8 10 12 14 14 17 20 21 21 23 24 24 25 25 25 30 31 33 34 39 41 43 43 43 43 44 45 45 45 45 46 46 47 48 54 59 60 60 61 61 62 65 66 67

INDEX

7
GENERAL SAFETY INFORMATION
1. SPECIFICATIONS
2. NAMES OF PARTS
3. INSTALLATION
4.PRE-OPERATING PREPARATIONS
5.ENGINE OPERATION
6.
REMOVING AND CARRYING THE OUTBOARD MOTOR
7.TRAILERING
8.ADJUSTMENT
9.INSPECTION AND MAINTENANCE
1
2
3
4
5
6
7
8
9
10.TROUBLESHOOTING
11.TOOL KIT AND SPARE PARTS
12.OPTIONAL ACCESSORIES
13.PROPELLER TABLE
10
11
12
13
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
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
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

GENERAL SAFETY INFORMATION

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
NOTICE : DANGER/WARNING/CAUTION/Note
Before installing, operating or otherwise handling your outboard motor, be sure to thoroughly read and understand this Owner's Manual and carefully follow all of the instructions. Of particular importance is information preceded by the words "DANGER," "WARNING," "CAUTION," and "Note." Always pay special attention to such information to ensure safe operation of the outboard motor at all times.
Failure to observe will result in severe personal injury or death, and possibly property damage.
Failure to observe could result in severe personal injury or death, or property damage.
Failure to observe could result in personal injury or property damage.
Note
This instruction provides special information to facilitate the use or maintenance of the outboard motor or to clarify important points.
EMERGENCY STOP SWITCH
The Emergency Stop Switch will stall the outboard motor when the stop switch tether is pulled off. This stop switch tether can be attached to the operator of the outboard motor to minimize or prevent injuries from the propeller in case the operator falls overboard. We highly recommend use of the Emergency Stop Switch tether.
Accidental activation of the Emergency Stop Switch (such as the tether being pulled out in heavy seas) could cause passengers to lose their balance and even fall overboard, or it could result in loss of power in heavy seas, strong currents, or high winds. Loss of control while mooring is another potential hazard. To minimize accidental activation of the Emergency Stop Switch, the 500 mm (20 inch.) stop switch tether is coiled and can extended to a full 1,300 mm (51 inch.).
SAFE OPERATION OF BOAT
!

As the operator/driver of the boat, you are responsible for the safety of those aboard and those in other boat around yours, and for following local boating regulations. You should be thoroughly knowledgeable on how to correctly operate the boat, outboard motor, and accessories. To learn about the correct operation and maintenance of the outboard motor, please read through this manual carefully. It is very difficult for a person standing or floating in the water to take evasive action should he or she see a power boat heading in his /her direction, even at a slow speed. Therefore, when your boat is in the immediate vicinity of people in the water, the outboard motor should be shifted to neutral and shut off.
SERIOUS INJURY IS LIKELY IF A PERSON IN THE WATER MAKES CONTACT WITH A MOVING BOAT, GEAR HOUSING, PROPELLER, OR ANY SOLID DEVICE RIGIDLY ATTACHED TO A BOAT OR GEAR HOUSING.
SERVICING, REPLACEMENT PARTS & LUBRICANTS
We re commend th at on ly an authori zed ser vice sho p per f orm se rvice or maintenance on this outboard motor. Be sure to use genuine parts, genuine lubricants, or recommended lubricants.
MAINTENANCE
As the owner of this outboard motor, you should be acquainted with correct maintenance procedures. It is the operator's responsibility to perform all safety checks and to ensure that all lubrication and maintenance instructions are complied with for safe operation. Please comply with all instructions concerning lubrication and maintenance. You should take the engine to an authorized dealer or service shop for periodic inspection at the prescribed intervals. Correct periodic maintenance and proper care of this outboard motor will reduce the chance of problems and limit overall operating expenses.
MOUNTING
Outboard motor mounting must be performed by trained service person(s) using lift or hoist with sufficient capacity.
10

SPECIFICATIONS

MF , EF , EP
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Item
Overall Length mm (in)
Overall Width mm (in)
Overall Height S·L·UL mm (in)
Transom Height S·L·UL
Weight
Output kW (Hp)
Max. Operating Range rpm
Idle Speed in Forward Gear rpm
Idle Speed in Neutral Gear rpm
Engine Type
Number of Cylinder
Bore × Stroke mm (in)
Piston Displacement mL (Cu in)
Exhaust System
Cooling System
Engine Lubrication
Startring System
Ignition System
Spark Plug
Trim Position
Engine Oil
Gear Oil
Fuel Tank Capacity L (US gal)
Gear Reduction Ratio
: with manual
Specifications subject to change without notice.
MODEL
mm (in)
S Kg (lb)
L Kg (lb)
UL Kg (lb)
8A3 9.8A3
MF EF EP
975 (38.4) 590 (23.2)
354 (13.9) 320 (12.6)
1,035 (40.7) · 1,162 (45.7) · 1,289 (50.7)
435 (17.1) · 562 (22.1) · 689 (27.1)
37.0 (81.5) 40.0 (88.0) 40.0 (88.0)
38.0 (84.0) 41.0 (90.5) 41.0 (90.5)
39.5 (87.0) 42.5 (93.5) 42.5 (93.5)
5.9 (8) 7.2 (9.8)
5,000-6,000
900
950
4-Stroke
2
55 × 44 (2.17 × 1.73)
209 (12.8)
Through hub exhaust
Water cooling
Trochoid pump
Manual Electric starter motor
Flywheel Magneto C.D. ignition
NGK DCPR6E
6 3
NMMA FC-W certified 10W-30 or
API SF, SG, SH, SJ, SL or SM, 10W-30/40, Approx. 800mL
Genuine Gear Oil or API GL5,
SAE #80-90, Approx. 320mL
12 (3.17)
2.08 (13 : 27)
EFT , EPT
SPECIFICATIONS
11
Item
Overall Length mm (in)
Overall Width mm (in)
Overall Height S·L·UL mm (in)
Transom Height S·L·UL
Weight
Output kW (Hp)
Max. Operating Range rpm
Idle Speed in Forward Gear rpm
Idle Speed in Neutral Gear rpm
Engine Type
Number of Cylinder
Bore × Stroke mm (in)
Piston Displacement mL (Cu in)
Exhaust System
Cooling System
Engine Lubrication
Startring System
Ignition System
Spark Plug
Trim Position
Engine Oil
Gear Oil
Fuel Tank Capacity L (US gal)
Gear Reduction Ratio
: with manual
Specifications subject to change without notice.
MODEL
mm (in)
S Kg (lb)
L Kg (lb)
UL Kg (lb)
8A3 9.8A3
EFT EPT
975 (38.4) 590 (23.2)
354 (13.9) 320 (12.6)
1,035 (40.7) · 1,162 (45.7) · 1,289 (50.7)
435 (17.1) · 562 (22.1) · 689 (27.1)
46.5 (102.5) 46.0 (101.4)
47.5 (104.7) 47.0 (103.6)
49.0 (108) 48.5 (106.9)
5.9 (8) 7.2 (9.8)
5,000-6,000
900
950
4-Stroke
2
55 × 44 (2.17 × 1.73)
209 (12.8)
Through hub exhaust
Water cooling
Trochoid pump
Electric starter motor
Flywheel Magneto C.D. ignition
NGK DCPR6E
6 3
NMMA FC-W certified 10W-30 or
API SF, SG, SH, SJ, SL or SM, 10W-30/40, Approx. 800mL
Genuine Gear Oil or API GL5,
SAE #80-90, Approx. 320mL
12 (3.17)
2.08 (13 : 27)
1
2
3
4
5
6
7
8
9
10
11
12
13
1
2
3
8
9
11
10
13
14
15
16
17
18
23
20
19
21
22
12
4
5
6
7
24
26
28
27
29
30
31
32
33
34
EP type only
35
25
1
2
3
4
5
12

NAMES OF PARTS

MF , EF , EP
10
11
12
13
14
6
7
8
9
MF and EF type only.
*:
EF type only.
☆:
Tilt Handle
Top Cowl
Cowl Latch
Cooling Water Check Port
Oil Drain Bolt
Water Plug
Anti Ventilation Plate
Anode / Trim Tab
Water Inlet
Propeller
11
Oil Plug (Lower) (Fill)
12
Oil Plug (Upper) (Level)
13
Drive Shaft Housing
14
Thrust Rod
15
Clamp Bracket
16
Clamp Screw
17
Shift Lever
18
Throttle Grip
19
Starter Handle
20
Warning Lamp
21
Fuel Connector
22
Starter Switch
23
Stop Switch
24
Choke Knob
25
26
27
28
29
30
31
32
33
34
35
Primer Bulb Fuel Tank Cap Air Vent Screw Fuel Connector Fuel Pick up Elbow Fuel Tank Remote Control Box Main Switch Stop Switch Cord Assembly Engine Stop Switch Cord
23
20
21
22
24
26
28
27
29
30
31
32
33
34
EPT type only
35
25
1
2
3
8
9
11
10
13
14
15
16
17
18
19
12
4
5
6
7
16
EFT , EPT
NAME OF PARTS
13
1
2
3
4
5
EFT type only.
*:
EPT type only.
☆:
Tilt Handle
Top Cowl
Cowl Latch
Cooling Water Check Port
Oil Drain Bolt
Water Plug
Anti Ventilation Plate
Anode / Trim Tab
Water Inlet
Propeller
11
Oil Plug (Lower) (Fill)
12
Oil Plug (Upper) (Level)
13
Drive Shaft Housing
14
Clamp Bracket
15
Clamp Screw
16
Power tilt switch
17
Throttle Grip
18
Shift Lever
19
Starter Handle
20
Oil warning Lamp
21
Fuel Connector
22
Starter Switch
23
Stop Switch
24
Choke Knob
25
26
27
28
29
30
31
32
33
34
35
Primer Bulb Fuel Tank Cap Air Vent Screw Fuel Connector Fuel Pick up Elbow Fuel Tank Remote Control Box Main Switch Stop Switch Cord Assembly Engine Stop Switch Cord
6
7
8
9
10
11
12
13
Bottom of hull
Anti Ventilation Plate
5-25mm (0.2-1”)
1
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
Boat Transom
Center of Boat
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
2
3
4
5
6
14

INSTALLATION

1. Mounting the outboard motor on boat
Most boats are rated and certified in terms of their maximum allowable horsepower, as shown on the boat’s certification plate. Do not equip your boat with an outboard motor that exceeds this limit. If in doubt, contact your dealer. Do not operate the outboard motor until it has been securely mounted on the boat in accordance with the instructions below.
Position ... Above keel line
Set engine at center of boat.
Before beginning the running test,
check that the boat with maximum capacity loading floats on the water in a proper attitude. Check the position of water surface on the driveshaft housing. If the water surface is near the bottom cowling, in high waves, water may enter the engine cylinders.
Incorrect outboard motor mounting
height or existence of underwater object(s), such as hull bottom design, bottom surface conditions or underwater accessories, can cause production of water spray possibly reaching the engine through an opening of the bottom cowling during cruising. Exposing engine to such conditions for extended periods can lead to severe engine damage.
7
8
9
10
11
Transom matching
Be sure that the anti ventilation plate of the outboard motor is below the water surface when running with the throttle wide open. If the above condition cannot be met due to the shape of the bottom of your boat, please consult your authorized dealer.
12
13
14
INSTALLATION
!

Clamp Screw
Nut
Washer
Bolt
EP
Bolt (8×85)
Clamp Screw
Nut
Washer
: Option
MF & EF
: Option
15
MF, EF, EP type
To attach the outboard motor to the
boat, tighten the clamp screws by turning their handles. Al so, tighten the bolts. S e cure the outboard motor with a rope to prevent loss overboard.
Note
The rope is not included in the standard accessories.
Note
It is recommended to install upper mounting bolts with bolt head at inside surface of transom. Bolts with threaded end at inside surface of transom can cause personal injury.
1
2
Notes
1. Apply sealing agent such as silicone sealed between the bolts and transom board holes before tightening the bolts.
2. Be sure to tighten mounting bolt nuts to the specified torque.
(30 Nm(3.0kgf)13ft·lb)
3
4
5
Mounting outboard motor without
following this manual can lead to unsafe conditions such as poor maneuverability, going out of control or fire disaster.
Loose clamp screws and/or mounting
bolts can lead to coming off or
displacement of outboard motor,
possibly going out of control or causing serious personal injury. Be sure that
fasteners are tightened to the specified torque (30 Nm (3.0kgf)13ft·lb). Check fasteners for tightness from time to time.
Be sure to use outboard mounting
fasteners included in outboard motor
package delivered or their equivalents in terms of size, material, quality and strength.
Tighten fasteners to the specified torque
(30 Nm (3.0kgf)13ft·lb). Test cruise
to check if fasteners are tightened
securely.
Outboard motor mounting must be
performed by trained service person(s) using lift or hoist with sufficient capacity.
6
7
8
9
10
11
12
13
INSTALLATION
!

16
1
2
3
4
5
6
7
8
9
10
11
12
13
EFT, EPT type (Power tilt model)
Note
It is recommended to install upper mounting bolts with bolt head at inside surface of transom. Bolts with threaded end at inside surface of transom can cause personal injury.
Notes
1. Apply sealing agent such as silicone sealed between the bolts and transom board holes before tightening the bolts.
2. Be sure to tighten mounting bolt nuts to the specified torque.
(30 Nm(3.0kgf)13ft·lb)
Mounting outboard motor without
following this manual can lead to unsafe conditions such as poor maneuverability, going out of control or fire disaster.
Loose clamp screws and/or mounting
bolts can lead to coming off or
displacement of outboard motor,
possibly going out of control or causing serious personal injury. Be sure that
fasteners are tightened to the specified torque (30 Nm (3.0kgf)13ft·lb). Check fasteners for tightness from time to time.
Be sure to use outboard mounting
fasteners included in outboard motor
package delivered or their equivalents in terms of size, material, quality and strength.
Tighten fasteners to the specified torque
(30 Nm (3.0kgf)13ft·lb). Test cruise
to check if fasteners are tightened
securely.
Outboard motor mounting must be
performed by trained service person(s) using lift or hoist with sufficient capacity.
14
2.
Cable joint
Approx. 10mm
(0.39 inch)
Remoto control cable
Lock nut
Cable Harness
Throttle CableShift Cable
!

Installing the remote control devices
It is recommended that you consult wi t h yo u r au t ho r i ze d d e al e r fo r insta llation and adj ustment of the remote control device.
Installation of the Remote Control
Cables (Box side) : Follow the instruction manual provided with the remote control.
Installation of the Remote Control
on your boat : Follow the instruction manual provided with the remote control.
Installation of the Remote Control
Cable (engine side) and the Cord Assembly (Wiring Harness) :
INSTALLATION
Fitting of Remote Control Cable to
Engine.
Note
Put the control lever in the Neutral position and the Free Accel lever in the fully closed position.
17
1
2
3
4
5
6
Fitt i n g of connecting parts to
cables
Screw the tip of the remote control cabl e in to th e ca ble jo i nt up to approx. 10 mm (0.39 inch), then lock them with a lock nut. Apply grease to the hole of the cable joint.
Be careful not to loop remote control cables to diameter of 406 mm (16 inches) or less.
Note
Confirm the engine shifts correctly when the shif t lever is placed in Forward and Reverse position. also confirm the throttle valve is closed at idle, in Neutral, Forward, and Reverse. Confirm the throttle valve is fully open when in Forward at the wide open position.
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Green
Green
Red
Red
Red
Red
Blue
Blue
Blue
Yellow
Brown
Brown
Brown
Brown
Black
Black
Black
Drag link
Sleeve
From Remote Control Box
Brown
Brown
Black
Black
Green
Blue
Red
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INSTALLATION
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Connecting the Cord assembly
(Wiring Harness)
Pass the Cord asse mbly from t he Remote cont rol bo x th rou g h th e hole in the Lower motor cover and cover the wire ends with the Sleeve (provided in a t ool bag) and then co n n e c t th e el e c t r i c t e r m i n a l s according to the drawing below.
EP model
Do not disconnect cord ass'y when engine is in operation, or engine will go out of control.
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EP model
Green
Green
Red
Red
Red
Red
Blue
Blue
Blue
Yellow
Brown
Brown
Brown
Brown
Black
Black
Black
Red
Sky blue
Pink
EPT model
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Battery cord
(black)
Battery cord
(red)
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Make sure that the battery cords do
not get stuck between the outboard motor and boat when turning, etc.
The starter motor may fail to
operate if the cords are incorrectly connected.
Be sure to correctly connect the (+)
and (−) cords. If not, the charging system will be damaged.
Do not disconnect the battery cords
from battery while the engine is operating, the electrical parts could be damaged.
Always use a fully charged battery.
Do not use a battery that is not recommended. Use of a battery not recommended can lead to poor performance of, and / or damage to, the electrical system.
Connect the positive cord (+) to the
positive terminal (+) of the battery, and then connect the negative co rd (−). Wh e n dis c o nnectin g th e batt ery alw ays remov e the neg a t iv e cord (− ) fi r s t. Af ter connecting the positive terminal (+), securely place a cap on it to prevent short circuits.
INSTALLATION
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INSTALLATION
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3. Installing the battery
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P l a c e t h e b a t te ry b o x i n a
co nven ient pos itio n away fro m water spray. Securely fasten both the box and the battery so they do not shake loose.
Note
Minimum recommended battery : 12V, 70AH or 12V, 40AH Specifications and features of batteries vary among the manufacturers. Consult the manufacturer for details.
Battery generates explosive hydrogen gas. Be sure to:
Charge the battery in a well-ventilated
place.
Place the battery away from any
source of fire, sparks and open flames such as burners or welding equipment.
Do not smoke when handling the
battery.
Do not smoke near the battery when
the battery is charging.
Battery electrolyte contains sulfuric acid and thus is hazardous, causing a burn if it comes in contact with your skin, or poisonous if swallowed.
KEEP BATTERY AND ELECTROLYTE AWAY FROM REACH OF CHILDREN
When handling the battery, be sure to:
Read all warnings shown on the
battery case
Prevent electrolyte from coming in
contact with any part of your body. Contact can cause serious burn or,
if it comes in contact with your eye, loss of sight. Use safety glasses and rubber gloves.
In case battery electrolyte comes in contact with:
Skin, flush thoroughly with water.
Eye, flush thoroughly with water,
and then seek immediate medical treatment.
In case battery electrolyte is swallowed:
Seek immediate medical treatment.
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PRE-OPERATING PREPARATIONS

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1. Gasoline and engine oil
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Required Gasoline types
UNITED STATES AND CANADA:
Us e a ma jor br and o f auto moti ve unleaded gasoline with a minimum po s ted octa n e rating of 87. Mid­gra d e au t o mo t i ve ga sol i ne th a t contain fuel injector cleaner a re preferred for added internal engine cleanliness. Leaded gasoline is not recommended.
INTERNATIONAL :
Us e a ma jor br and o f auto moti ve unleaded gasoline with a minimum posted octane rating of 91RON. Au t omotiv e gas o line tha t contai n fuel injector cleaner are preferred for added internal engine cleanliness. Leaded gasoline is accep table in areas where unleaded gasoline is not available.
Note
Use of low-quality gasoline results in a short engine life as well as starting difficulties and other engine problems. We recommend use for Fuel stabilizer.
Do not fill the fuel tank over capacity. The rise of gasoline temperature may cause gasoline to expand which, if overfilled, may leak through an air vent screw when it is open. Leaking gasoline is a dangerous fire hazard.
Consult an authorized dealer for details on handling of gasoline, if necessary.
Gasoline and its vapors are very flammable and can be explosive.
When carrying a fuel tank containing gasoline :
Close the air vent screw of fuel
tank cap, or gasoline vapor will be emitted through the air vent screw, creating a fire hazard.
Do not smoke.
When or before refueling :
Stop the engine, and do not start the
engine during refueling.
Do not smoke.
Be careful not to overfill fuel tank.
Wipe up any spilled gasoline immediately.
When or before cleaning the gasoline tank :
Dismount fuel tank from the boat.
Place the fuel tank away from every
source of ignition, such as sparks or open flames.
Do the work outdoors or in well
ventilated area.
Wipe up any spilled gasoline
immediately.
After cleaning gasoline tank :
Wipe up any spilled gasoline
immediately.
If the fuel tank is disassembled for
cleaning, reassemble carefully. Imperfect assembly may cause a fuel leak, possibly leading to fire or explosion.
Dispose of aged or contaminated
gasoline in accordance with local regulations.
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20W−40, 20W−50
15W−40, 15W−50
10W−40, 10W−50
10W−30
Atmospheric temp.
˚C ˚F
40 96
30 86
20 68
10 50
0
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-20
-4
-30
-22
ENGINE
OIL
PRE-OPERATING PREPARATIONS
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Engine Oil
Us e onl y hig h qu a li ty 4- s t ro k e engine oil to insure performance and prolonged engine life. Use NMMA FC-W certified 4-stroke engine oil below. 10W-30: is recommended for use in all temperature. 25W-40: may be used at temperatures above 4˚C (40˚F).
You can also use oils that carry the API rating of SF, SG, SH, SJ, SL, or SM. Select the appropriate viscosity, based on atmospheric temperature, from the chart below.
Note
Use of engine oils that do not meet these requirements will result in reduced engine life, and other engine problems.
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THE ENGINE OIL IS DRAINED FOR SHIPPING FROM THE FACTORY. BE SURE TO FILL THE ENGINE TO THE PROPER LEVEL BEFORE STARTING ENGINE. (TO PROPERLY FILL THE ENGINE WITH OIL FOLLOW THE INSTRUCTIONS IN SECTION 9 OF THIS MANUAL)
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