California Proposition 65
This engine contains or exhaust chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.
ENOM00001-0
READ THIS MANUAL BEFORE USING THE OUTBOARD MOTOR. FAILURE TO FOLLOW THE
INSTRUCTIONS AND SAFETY PRECAUTIONS IN THIS MANUAL CAN RESULT IN SERIOUS
INJURY OR DEATH. KEEP THIS MANUAL IN A SAFE LOCATION FOR FUTURE REFERENCE.
Thank you for selecting a TOHATSU outboard motor. You are now the proud owner of an
excellent outboard motor that will service you for many years to come.
This manual should be read in its entirety and the inspection and maintenance procedures
described later in this manual should be followed carefully. Should a problem arise with the
outboard motor, please follow the troubleshooting procedures listed at the end of this
manual. If the problem persists, contact an authorized TOHATSU service shop or dealer.
Please always keep this manual together with the outboard motor as a reference to everyone who uses the outboard motor. If the outboard motor is resold, make sure the manual
is passed on to the next owner.
We hope you will enjoy your outboard motor and wish you good luck in your boating
adventures.
TOHATSU CORPORATION
ENOM00002-0
OWNER REGISTRATION AND IDENTIFICATION
Upon purchasing this product, be sure that the WARRANTY CARD is correctly and completely filled out and mailed to the addressee noted there on. This WARRANTY CARD
identifies you as the legal owner of the product and serves as your warranty registration.
TO THE EXTENT PERMITTED BY APPLICABLE LAW, YOUR OUTBOARD MOTOR WILL
NOT BE COVERED BY THE APPLICABLE LIMITED WARRANTY, IF THIS PROCEDURE IS
NOT FOLLOWED.
3
ENOM00003-0
PRE-DELIVERY CHECK
Be sure that the product has been checked by an authorized TOHATSU dealer before you
take delivery.
4
ENOF01500-1
ENOF01501-0
ENOM00005-A
Serial Number
In the space below, please record the outboard motor's serial number (indicated both on
the bracket and on the cylinder block). The serial number will be needed when ordering
parts, and when making technical or warranty inquiries.
Serial Number:
Serial Number: Date of purchase:
ENOM00007-0
NOTICE: DANGER/WARNING/CAUTION/Note
Before installing, operating or otherwise handling your outboard motor, be sure to thoroughly read and understand this Owner's Manual and carefully follow all of the instructions. Of particular importance is information preceded by the words “DANGER,”
“WARNING,” “CAUTION,” and “Note.” Always pay special attention to such information to
ensure safe operation of the outboard motor at all times.
ENOW00001-0
DANGER
Failure to observe will result in severe personal injury or death, and possibly property damage.
ENOW00002-0
WARNING
Failure to observe could result in severe personal injury or death, or property damage.
ENOW00003-0
CAUTION
Failure to observe could result in personal injury or property damage.
ENON00001-0
Note
This instruction provides special information to facilitate the use or maintenance of the outboard
motor or to clarify important points.
As the operator/driver of the boat, you are responsible for the safety of those aboard and
those in other boat around yours, and for following local boating regulations. You should
be thoroughly knowledgeable on how to correctly operate the boat, outboard motor, and
accessories. To learn about the correct operation and maintenance of the outboard motor,
please read through this manual carefully.
It is very difficult for a person standing or floating in the water to take evasive action should
he or she see a power boat heading in his/her direction, even at a slow speed. Therefore,
when your boat is in the immediate vicinity of people in the water, the outboard motor
should be shifted to neutral and shut off.
ENOW00005-0
WARNING
SERIOUS INJURY IS LIKELY IF A PERSON IN THE WATER MAKES CONTACT WITH A MOVING BOAT, GEAR HOUSING, PROPELLER, OR ANY SOLID DEVICE RIGIDLY ATTACHED TO
A BOAT OR GEAR HOUSING.
ENOM0008-A
EMERGENCY STOP SWITCH
The Emergency Stop Switch will stall the outboard motor when the stop switch lanyard is
pulled off. This stop switch lanyard has to be attached to the operator of the outboard
motor to minimize or prevent injuries from the propeller in case the operator falls overboard.
It is operator’s responsibility to use the Emergency Stop Switch Lanyard.
ENOW00004-A
WARNING
Accidental activation of the Emergency Stop Switch (such as the tether being pulled out in
heavy seas) could cause passengers to lose their balance and even fall overboard, or it
could result in loss of power in heavy seas, strong currents, or high winds. Loss of control
while mooring is another potential hazard.
To minimize accidental activation of the Emergency Stop Switch, the 500 mm (20 inch.) stop
switch lanyard is coiled and can extended to a full 1300 mm (51 inch.).
ENOM00800-A
PERSONAL FLOATATION DEVICE
As the operator/driver and passenger of the boat, you are responsible to wear a PFD (Personal Floatation Device) while on the boat.
GENERAL SAFETY INFORMATION11
ENOM00010-0
SERVICING, REPLACEMENT PARTS & LUBRICANTS
We recommend that only an authorized service shop perform service or maintenance on
this outboard motor. Be sure to use genuine parts, genuine lubricants, or recommended
lubricants.
ENOM00011-B
MAINTENANCE
As the owner of this outboard motor, you should be acquainted with correct maintenance
procedures following maintenance section of this manual (See page 43). It is the operator's responsibility to perform all safety checks and to ensure that all lubrication and maintenance instructions are complied with for safe operation. Please comply with all
instructions concerning lubrication and maintenance. You should take the engine to an
authorized dealer or service shop for periodic inspection at the prescribed intervals.
Correct periodic maintenance and proper care of this outboard motor will reduce the
chance of problems and limit overall operating expenses.
Carbon Monoxide Poisoning Hazard
Exhaust gas contains carbon monoxide, a colorless and odorless gas which can be fatal if
inhaled for any length of time.
Never start or operate the engine indoors or in any space which is not well ventilated.
Propane
Propane and its vapors are very flammable and can be explosive. Use extreme care when
handling propane. You should be thoroughly knowledgeable on how to correctly handle
propane by reading this manual.
1
12
SPECIFICATIONS
ENOM00810-D
MODEL FEATURE
F5C LPG ModelF5C LPGF5C LPG SP*2
2
Ty peMF
Transom heights
Tiller Handlezz
Remote Control *1(z)(z)
Mnual tiltzz
*1: Option
*2: SP model equip with charging coil as a standard.
OutputkW (ps)5C : 3.68 (5)
Max. Operating Rangerpm5C : 5000–6000
Idle Speed in Forward Gearrpm1100
Idle Speed in Neutral Gearrpm1300
Engine Type4-Stroke
Number of Cylinder1
Bore × Strokemm (in)59 × 45 (2.32 × 1.77)
Piston DisplacementmL (Cu in)123 (7.5)
Exhaust SystemThrough hub exhaust
Cooling SystemWater cooling
Engine LubricationTrochoid pump
Startring SystemManual starter
Ignition SystemIgnitor
Spark PlugNGK DCPR6E
Alternator12V 60W 5A (Max.) *2
Trim Position6
Engine OilmL (fl.oz.)API SH, SJ or SL FCW 10W-30/40, Approx. 450 (15.2)
Gear OilmL (fl.oz.)Genuine Gear Oil or API GL5, SAE #80-90, Approx. 195 (6.6S)
FuelPropane
Fuel connectorCGA 600
Gear Reduction Ratio2.15 (13 : 28)
Emission Control SystemEM (Engine modification)
Operator Sound Pressure
(ICOMIA 39/94) dB (A)
Hand Vibration Level
(ICOMIA 38/94) m/sec2
*1 With propeller, with battery cable.
*2:Equipped only for SP model, the other models OPTION.
Remark: Specifications subject to change without notice.
Tohatsu outboard is power rated in accordance with ISO8665 (propeller shaft output).
L kg (lb)27.7 (61.1)
UL kg (lb)–28.2 (62.2)
5C
(Separate Tank)
1039 (40.9)
1166 (45.9)
1293 (50.9)
81.0
5.9
5C SP
(Separate Tank)
2
14
PARTS NAME
ENOM00402-A
5C
3
2
3
28
1
4
5
15
18
17
16
19
20
21
22
6
14
13
7
8
12
11
9
10
23
24
26
27
25
ENOF01502-B
1
Tilt Handle
2
Top C owl
3
Bottom Cowl
4
Cooling Water Check Port
5
Tilt Lever
6
Steering Adjustment Screw
7
Anode
8
Anti Ventilation Plate
9
Propeller
10
Oil Plug (Lower) (Fill)
11
Water Inlet
12
Oil Plug (Upper) (Level)
13
Thrust Rod
14
Clamp Bracket
15
Clamp Screw
16
Throttle Grip
17
Shift Lever
18
Starter Handle
19
Choke Knob
20
Stop Switch
21
Fuel Connector
22
Warning Lamp
23
Engine Oil Filter Cap
24
Spark Plug
25
Engine Oil Drain Screw
26
Shut Off Valve
27
Regulator
28
Mixer
LABEL LOCATIONS
ENOM00019-A
Warning label locations
15
6
5
4
1
2, 3
ENOF01503-B
4
4
ENOF00131-0
ENOF00131-B
3GR-76191-0
ENOF00006-0
LABEL LOCATIONS16
1.
Warning label regarding owner’s manual, top cowl, engine stop switch,
engine oil level and fuel.
3PG-72180-0
2.
Warning label regarding oil pressure
(See page 25).
3.
Warning label regarding stop switch
(See page 33)
5.
Warning label regarding position of
outboard motor when setting down.
6-1. Warning regarding high temperature.
6-2. Warning regarding rotating object.
6-3. Warning regarding high voltage
32
1
ENOF00005S1
4.
Warning regarding high temperature.
ENOM00019-A
ECI (Emission Control Information) decal locations
1
2
34
5
6
7
89
0q
w
1 EMISSION CONTROL INFORMATION
2 THIS ENGINE CONFORMS TO
(MODEL YEAR) CALIFORNIA
AND U.S. EPA EMISSION REGULATION
FOR SPARK IGNITION
MARINE ENGINES.
3 THIS EQUIPMENT MEETS U.S. EPA
EVAP STANDARDS.
4 REFER TO THE OWNER'S MANUAL
FOR MAINTENANCE SPECIFICATIONS
AND ADJUSTMENTS.
5 THIS ENGINE IS CERTIFIED TO
OPERATE ON PROPANE.
6 DISPLACEMENT
7 FAMI LY N AME
8 MAXIMUM POWER
9 OUTPUT
0 TRADEMARK & NAME OF
MANUFACTURE
q PAR T No .
w MODEL YEAR AND MONTH
LABEL LOCATIONS17
4
ENOF01504-C
EPA Emissions Regulations
Outboards sold by Tohatsu America Corporation in the United States are certified
to the United States Environmental Protection Agency as conforming to the requirements of the regulations for the control of
air pollution from new outboard engines.
This certification is contingent on certain
adjustments being set to factory standards. For this reason, the factory procedure for servicing the product must be
strictly followed and, wherever practicable,
returned to the original intent of the design.
Maintenance, replacement, or repair of
the emission control devices and systems may be performed by any marine
engine repair establishment or individual.
Engines are labeled with an Emission Control Information decal as permanent evidence of EPA certification.
Emissions Warranty Coverage
WARRANTY INFORMATION
Four Stroke Outboard Limited Warranty
Canadian and California residents who
have purchased an outboard motor from a
Canadian and California dealer receive
additional warranty coverage for specific
emissions related components. To fully
understand your warranty coverage please
read our standard warranty statement and
the Emission Warranty Statement provided
by your dealer.
18
INSTALLATION
ENOM00024-B
1. Mounting the outboard motor on
boat
ENOW00006-0
WARNING
Most boats are rated and certified in terms
of their maximum allowable horsepower,
as shown on the boat’s certification plate.
Do not equip your boat with an outboard
motor that exceeds this limit. If in doubt,
contact your dealer.
Do not operate the outboard motor until it
has been securely mounted on the boat in
5
accordance with the instructions below.
ENOW00009-0
WARNING
z Mounting the outboard motor without
following this manual can lead to unsafe
conditions such as poor maneuverability, lack of control or fire.
z Loose clamp screws and/or mounting
bolts can lead to the release or displacement of the outboard motor, possibly
resulting in lost of control and/or serious
personal injury. Be sure that fasteners
are tightened to the specified torque (30
Nm (3.0 kgf) 13 ft-lb). Check the fasteners for tightness from time to time.
z Be sure to use outboard mounting fas-
teners included in the outboard motor
package or their equivalents in terms of
size, material, quality and strength.
Tighten fasteners to the specified torque
(30 Nm (3.0 kgf) 13 ft-lb). Test cruise to
check if fasteners are tightened
securely.
z Outboard motor mounting must be per-
formed by trained service person(s)
using lift or hoist with sufficient capacity.
Keep the outboard motor in a vertical position when mounting.
ENOF01505-0
ENOM00025-0
Position ... Above keel line
Set engine at center of boat.
1
2
ENOF01141-0
1. Center of boat
2. Boat transom
ENOM00026-0
Transom matching
Be sure that the anti ventilation plate of the
outboard motor is 5–25 mm (0.2–1 in)
below the bottom of hull.
If the above condition cannot be met due
to the shape of the bottom of your boat,
please consult your authorized dealer.
1. Bottom of hull
1
2
5−25 mm
(0.2−1 in)
ENOF01506-0
3
1, 2
ENOF00841-0
2. Anti ventilation plate
ENOW00007-0
CAUTION
z Before beginning the running test, check
that the boat with maximum capacity
loading floats on the water in a proper
attitude. Check the position of water
surface on the driveshaft housing. If the
water surface is near the bottom cowling, in high waves, water may enter the
engine cylinders.
z Incorrect outboard motor mounting
height or existence of underwater
object(s), such as hull bottom design,
bottom surface conditions or underwater accessories, can cause water spray
possibly reaching the engine through an
opening of the bottom cowling during
cruising. Exposing the engine to such
conditions for extended periods can
lead to severe engine damage.
z Tighten the bolts sufficiency, otherwise
falling down of outboard could be happened.
INSTALLATION19
ENON00002-0
Note
A rope is not included in the standard
accessories.
ENOM00840-0
2. Remote control device
installation (option)
ENOW00850-0
Remote control box location
1. Shift cable
2. Throttle cable
3. Cable harness B
ENOF01507A
5
ENOM00830-B
Mounting bolts
Manual tilt type
1. To attach the outboard motor to the
boat, tighten the clamp screws by
turning their handles.
Secure the outboard motor with a rope
to prevent loss overboard.
Install the remote control box in a position
where it is easy to reach and operate the
controls.
Make sure there are no obstacles that can
interfere with the operation of the remote
control cable.
INSTALLATION20
ENOW00850-0
Remote control cable length
ENOW00100-A
CAUTION
Be careful not to loop the remote control
cables to a diameter of 406 mm (16 inches)
or less. Otherwise, it affects the service life
of the cable.
5
Measure the distance from the remote
control box to the outboard motor where
the remote control cable should be routed.
Prepare a cable that is 300-450mm (11.8-
17.7in) longer than the measured distance.
Temporarily pull the cable along the
intended cable route to check its length is
sufficient.
Connect the remote control cable to the
engine, then run the cable to the remote
control box, making sure it is not sharply
bent, too taut and free from obstructions
that could interfere with steering.
ENOM00029-A
3. Battery installation
ENOW00012-0
WARNING
Battery electrolyte contains sulfuric acid
and thus is hazardous, causing a burn if it
comes in contact with your skin, or poisonous if swallowed.
Keep battery and electrolyte away from
reach of children
When handling the battery, be sure to:
z Read all warnings shown on the battery
case
z Prevent electrolyte from coming in con-
tact with any part of your body. Contact
can cause serious burn or, if it comes in
contact with your eye, loss of sight. Use
safety glasses and rubber gloves.
In case battery electrolyte comes in contact with:
z Skin, flush thoroughly with water.
z Eye, flush thoroughly with water, and
then seek immediate medical treatment.
In case battery electrolyte is swallowed:
z Seek immediate medical treatment.
ENOF00842-0
ENOW00013-B
WARNING
Battery generates explosive hydrogen gas.
Be sure to:
z Charge the battery in a well-ventilated
place.
z Place the battery away from any source
of fire, sparks and open flames such as
burners or welding equipment.
z Do not charge the battery when the
electrolyte level is low. Otherwise, the
battery will be damaged and may cause
malfunction.
ENOW00014-0
CAUTION
z Make sure that the battery leads do not
get stuck between the outboard motor
and boat when turning, etc.
z The starter motor may fail to operate if
the leads are incorrectly connected.
z Be sure to correctly connect the (+) and
(—) leads. If not, the charging system
will be damaged.
z Do not disconnect the battery leads
+
1
-
2
ENOF01508-0
from battery while the engine is operating, the electrical parts could be damaged.
z Always use a fully charged battery.
ENOW00015-0
CAUTION
Do not use a battery that is not recommended. Use of a battery not recommended can lead to poor performance of,
and/or damage to, the electrical system.
ENON00006-A
Note
Recommended battery: 12V 40AH/5HR,
350 (Cold Cranking Amps (CCA), In case of
cold whether: 12V 70AH/5HR (650CCA))
Specifications and features of batteries vary
among the manufacturers. Consult the
manufacturer for details.
* The battery should be purchased separately and is not supplied with the outboard
motor.
1. Connect the battery cable to the leads
that come from the bottom cowl.
2. Place the battery box in a convenient
position away from possible water
spray. Securely fasten both the box
and the battery so they do not shake
loose.
3. Connect the positive lead (+) to the
positive terminal (+) of the battery, and
then connect the negative lead (—).
When disconnecting the battery
always remove the negative lead (—)
first. After connecting the positive terminal (+), securely place a cap on it to
prevent short circuits.
INSTALLATION21
1. Battery cord (red)
2. Battery cord (black)
ENOM00726-B
4. Altitude adjustment kit
Installation
High altitude:
When engine operates at high altitude
(over 1000m/3280ft) engine may need to
have a high altitude kit installed. Otherwise, operating the engine at high altitude
may increase its emissions and decrease
fuel efficiency and performance. Contact
authorized Tohatsu dealer for more detail.
5
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