Keep this Owner’s Manual handy, so you can refer to it at any time. This Owner’s
Manual is considered a permanent part of the outboard motor and should remain with
the outboard motor if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change
specifications or design at any time without notice and without incurring any obligation whatever. No part of this publication may be reproduced without written permission.
INTRODUCTION
Congratulations on your selection of
a TOHATSU outboard motor. We are
certain you will be pleased with your
purchase of one of the finest outboard
motors on the market.
We want to help you get the best
results from your new outboard motor
and to operate it safely. This manual
contains information on how to do
that; please read it carefully.
As you read this manual you will find
information preceded by a
symbol. That information
is intended to help you avoid damage
to your outboard motor, other
property, or the environment.
We suggest you read the warranty
policy to fully understand its
coverage and your responsibilities of
ownership.
When your outboard motor needs
scheduled maintenance, keep in mind
that your TOHATSU dealer is
specially trained in servicing
TOHATSU outboard motors. Your
TOHATSU dealer is dedicated to
your satisfaction and will be pleased
to answer your questions and
concerns.
Best Wishes,
Tohatsu Corporation
1
INTRODUCTION
A FEW WORDS ABOUT
SAFETY
Your safety and the safety of others
are very important. And using this
outboard motor safely is an important
responsibility.
To help you make informed decisions
about safety, we have provided
operating procedures and other
information on labels and in this
manual. This information alerts you
to potential hazards that could hurt
you or others.
Of course, it is not practical or
possible to warn you about all the
hazards associated with operating or
maintaining an outboard motor. You
must use your own good judgment.
You will find important safety information in a variety of forms, including:
•Safety Labels – on the outboard motor.
• Safety Messages – preceded by a safety alert symbol and one of three
signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow
instructions.
• Safety Headings – such as IMPORTANT SAFETY INFORMATION.
• Safety Section – such as OUTBOARD MOTOR SAFETY.
• Instructions – how to use this outboard motor correctly and safely.
This entire book is filled with important safety information – please read it
carefully.
2
CONTENTS
OUTBOARD MOTOR SAFETY ................................... 7
CONSUMER INFORMATION ..................................113
Emission Control System Warranty ..................113
INDEX .........................................................................118
6
OUTBOARD MOTOR SAFETY
IMPORTANT SAFETY
INFORMATION
The TOHATSU BFT200A/225A
outboard motor is designed for use
with boats that have a suitable
manufacturer’s power
recommendation. Other uses can
result in injury to the operator or
damage to the outboard motor and
other property.
Most injuries or property damage can
be prevented if you follow all
instructions in this manual and on the
outboard motor. The most common
hazards are discussed in this chapter,
along with the best way to protect
yourself and others.
Operator Responsibility
• It is the operator’s responsibility to
provide the necessary safeguards to
protect people and property. Know
how to stop the engine quickly in
case of emergency. Understand the
use of all controls.
• Stop the engine immediately if
anyone falls overboard, and do not
run the engine while the boat is
near anyone in the water.
• Always stop the engine if you must
leave the controls for any reason.
• Attach the emergency stop switch
lanyard securely to the operator.
• Always wear a PFD (Personal
Flotation Device) while on the
boat.
• Familiarize yourself with all laws
and regulations relating to boating
and the use of outboard motors.
• Be sure that anyone who operates
the outboard motor receives proper
instruction.
• Be sure the outboard motor is
properly mounted on the boat.
• Do not remove the engine cover
while the engine is running.
7
OUTBOARD MOTOR SAFETY
Refuel With Care
• Gasoline is extremely flammable,
and gasoline vapor can explode.
Refuel outdoors, in a
well-ventilated area, with the
engine stopped. Never smoke near
gasoline, and keep other flames and
sparks away.
• Refuel carefully to avoid spilling
fuel. Avoid overfilling the fuel
tank.
• After refueling, tighten the fuel
tank cap securely. If any fuel is
spilled, make sure the area is dry
before starting the engine.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon
monoxide, a colorless, odorless gas.
Breathing carbon monoxide can
cause loss of consciousness and may
lead to death.
If you run the engine in an area that is
confined, or even partly enclosed, the
air you breathe could contain a
dangerous amount of exhaust gas.
Never run your outboard inside a
garage or other enclosure.
8
SAFETY LABEL LOCATION
OUTBOARD MOTOR SAFETY
The label shown here contains important safety information. Please read it carefully. This label is considered a
permanent part of your outboard motor. If the label comes off or becomes hard to read, contact an authorized TOHATSU
dealer for a replacement.
9
CONTROLS AND FEATURES
TYPE CODE (example)
XC
A
Destination
A: American
Rotating direction of propeller shaft
C: Counterrotating propeller shaft
None: Standard rotating propeller shaft
Transom Height
L: 20.0 in (508 mm), X: 25.0 in (635 mm)
CONTROL AND FEATURE IDENTIFICATION CODES
ModelBFT200ABFT225A
Typ eLAXAXCALAXAXCA
Transo m Height
(Shaft Length)
Standard Rotating Propeller Shaft●●●●
Counterrotating Propeller Shaft●●
Power Trim/Tilt●●●●●●
Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
The ignition switch controls the
ignition system and the starter motor.
Turning the ignition switch key to the
START position starts the engine.
The key automatically returns to the
ON position when released from the
START position.
The engine will not start unless the
gearshift/throttle control lever is in
the N (neutral) position (p.
38) and
the emergency stop switch clip is in
the emergency stop switch.
Turning the ignition switch to the
OFF position stops the engine.
16
CONTROLS AND FEATURES
EMERGENCY
STOP SWITCH
EMERGENCY STOP
SWITCH CLIP
EMERGENCY
STOP SWITCH
CLIP
EMERGENCY
STOP SWITCH
LANYARD
EMERGENCY
STOP SWITCH
LANYARD
SPARE SWITCH CLIP
GEARSHIFT/THROTTLE
CONTROL LEVER
NEUTRAL RELEASE
LEVER
Emergency Stop Switch Clip and
Emergency Stop Switch
The emergency stop switch clip must
be inserted in the emergency stop
switch in order for the engine to start
and run. The emergency stop switch
lanyard must be attached securely to
the operator or to the operator’s PFD
(Personal Flotation Device).
When used as described, the
emergency stop switch clip and
emergency stop switch lanyard
system stops the engine if the
operator falls away from the controls.
A spare switch clip is stored in a slot
in the control housing (optional
equipment).
Gearshift/Throttle Control
Lever
The gearshift/throttle control lever
controls engine speed and selects F
(forward), N (neutral), or R (reverse)
gears.
17
CONTROLS AND FEATURES
MAXIMUM
F (FORWARD)
SHIFT
30°
N (NEUTRAL)
R (REVERSE)
GEARSHIFT/THROTTLE
CONTROL LEVER
THROTTLE OPENING
MINIMUM
30°
SHIFT
MINIMUM
THROTTLE OPENING
MAXIMUM
Moving the control lever 30° from N
(neutral) selects the gear, and further
movement increases engine speed.
The control lever automatically locks
itself in the N (neutral) position. To
move the lever out of the N (neutral)
position, you must squeeze the neutral
release lever on the underside of the
lever handle.
A friction adjuster near the base of the
control lever(s) adjusts the operating
resistance of the control lever(s).
Refer to p.
49.
Less friction allows easier control
lever movement. More friction helps
to hold a steady throttle setting while
cruising.
18
CONTROLS AND FEATURES
FAST IDLE LEVER
N (NEUTRAL)
MAXIMUM
FAS T I DLE
LOWEST
POSITION
FAST IDLE LEVER
IGNITION
SWITCH
OFF
ON
START
Fast Idle Lever
Use the fast idle lever to accelerate
engine warm-up after starting the
engine. Do not use the fast idle lever
when starting the engine.
See page 40 for engine warm-up
instructions.
The fast idle lever allows you to
increase the idle speed only when the
control lever is in the N (neutral)
position. Place the fast idle lever in its
lowest position to cancel the fast idle
and return the control lever to normal
operation.
Panel-Mount Type
Ignition Switch
The ignition switch controls the
ignition system and the starter motor.
19
CONTROLS AND FEATURES
EMERGENCY
STOP SWITCH
EMERGENCY STOP
SWITCH CLIP
EMERGENCY
STOP SWITCH
LANYARD
EMERGENCY STOP
SWITCH CLIP
EMERGENCY
STOP SWITCH
LANYARD
SPARE SWITCH CLIP
(optional equipment)
Turning the ignition switch key to the
START position starts the engine.
The key automatically returns to the
ON position when released from the
START position.
The engine will not start unless the
gearshift/throttle control lever is in
the N (neutral) position (p.
the emergency stop switch clip is in
the emergency stop switch.
Turning the ignition switch to the
OFF position stops the engine.
41) and
Emergency Stop Switch Clip and
Emergency Stop Switch
The emergency stop switch clip must
be inserted in the emergency stop
switch in order for the engine to start
and run. The emergency stop switch
lanyard must be attached securely to
the operator or to the operator’s PFD
(Personal Flotation Device).
When used as described, the
emergency stop switch clip and
emergency stop switch lanyard
system stops the engine if the
operator falls away from the controls.
A spare switch clip (optional
equipment) can be stored in the tool
bag.
20
CONTROLS AND FEATURES
GEARSHIFT/THROTTLE
CONTROL LEVER
NEUTRAL RELEASE
LEVER
MAXIMUM
F (FORWARD)
SHIFT
35°
N (NEUTRAL)
THROTTLE OPENING
MINIMUM
35°
R (REVERSE)
SHIFT
MINIMUM
THROTTLE OPENING
MAXIMUM
GEARSHIFT/THROTTLE
CONTROL LEVER
Gearshift/Throttle Control
Lever
The gearshift/throttle control lever
controls engine speed and selects F
(forward), N (neutral), or R (reverse)
gears.
Moving the control lever 35° from N
(neutral) selects the gear, and further
movement increases engine speed.
The control lever automatically locks
itself in the N (neutral) position. To
move the lever out of the N (neutral)
position, you must squeeze the
neutral release lever on the underside
of the lever handle.
A friction adjuster near the base of
the control lever adjusts the operating
resistance of the control lever. Refer
49.
to p.
Less friction allows easier control
lever movement. More friction helps
to hold a steady throttle setting while
cruising.
21
CONTROLS AND FEATURES
FAST IDLE BUTTON
F (FORWARD)
N (NEUTRAL)
R (REVERSE)
NEUTRAL
RELEASE
LEVER
CONTROL
LEVER
Push
FAST IDLE BUTTON
Pull up
Fast Idle Button
Use the fast idle button to accelerate
engine warm-up after starting the
engine. Do not use the fast idle button
when starting the engine.
See page 42 for engine warm-up
instructions.
22
It is necessary to position the control
lever in the N (neutral) position to
push in the fast idle button.
Return the control lever to N (neutral)
position to cancel the fast idle
operation.
The fast idle button allows you to
increase the idle speed without
engaging the drive gears. Move the
control lever forward or reverse after
pushing in the fast idle button to
increase the idle speed.
CONTROLS AND FEATURES
OFF
ON
START
IGNITION
SWITCH
EMERGENCY STOP SWITCH
EMERGENCY STOP
SWITCH CLIP
EMERGENCY
STOP SWITCH
LANYARD
EMERGENCY STOP
SWITCH CLIP
EMERGENCY
STOP SWITCH
LANYARD
SPARE SWITCH CLIP
(optional equipment)
Top-Mount Type
Ignition Switch
The ignition switch controls the
ignition system and the starter motor.
Turning the ignition switch key to the
START position starts the engine.
The key automatically returns to the
ON position when released from the
START position.
The engine will not start unless the
gearshift/throttle control lever is in
the N (neutral) position (p.
the emergency stop switch clip is in
the emergency stop switch.
Turning the ignition switch to the
OFF position stops the engine.
44) and
Emergency Stop Switch Clip and
Emergency Stop Switch
The emergency stop switch clip must
be inserted in the emergency stop
switch in order for the engine to start
and run. The emergency stop switch
lanyard must be attached securely to
the operator or to the operator’s PFD
(Personal Flotation Device).
When used as described, the
emergency stop switch clip and
emergency stop switch lanyard
system stops the engine if the
operator falls away from the controls.
A spare switch clip (optional
equipment) can be stored in the tool
bag.
23
CONTROLS AND FEATURES
SINGLE TYPE
GEARSHIFT/
THROTTLE
CONTROL
LEVER
DUAL TYPE
GEARSHIFT/THROTTLE
CONTROL LEVERS
MAXIMUM
SHIFT
F (FORWARD)
35°
N (NEUTRAL)
R (REVERSE)
GEARSHIFT/THROTTLE
CONTROL LEVER
THROTTLE OPENING
MINIMUM
THROTTLE OPENING
MINIMUM
SHIFT
35°
MAXIMUM
Gearshift/Throttle Control
Lever
The gearshift/throttle control lever(s)
controls engine speed and selects F
(forward), N (neutral), or R (reverse)
gears.
24
Moving the control lever 35° from N
(neutral) selects the gear, and further
movement increases engine speed.
A friction adjuster inside the control
box adjusts the operating resistance
of the control lever(s). Refer to p.
Less friction allows easier control
lever movement. More friction helps
to hold a steady throttle setting while
cruising.
49.
CONTROLS AND FEATURES
FAST IDLE BUTTON
F (FORWARD)
N (NEUTRAL)
R (REVERSE)
CONTROL
LEVER
Push
FAST IDLE BUTTON
Fast Idle Button
Use the fast idle button to accelerate
engine warm-up after starting the
engine. Do not use the fast idle button
when starting the engine.
See page 45 for engine warm-up
instructions.
It is necessary to position the control
lever in the N (neutral) position to
push in the fast idle button.
Return the control lever to N (neutral)
position to cancel the fast idle
operation.
The fast idle button allows you to
increase the idle speed without
engaging the drive gears. Move the
control lever forward or reverse after
pushing in the fast idle button to
increase the idle speed.
25
CONTROLS AND FEATURES
(side-mount type)
POWER
TRIM/TILT
SWITCH
CONTROL
LEVER
(panel-mount type)
POWER TRIM/TILT SWITCH
CONTROL LEVER
DUAL TYPE
(top-mount type)
SINGLE TYPE
POWER TRIM/TILT SWITCH
CONTROL
LEVER
(LEFT)
POWER TRIM/TILT SWITCH
(RIGHT)
CONTROL
LEVERS
Common Controls
Power Trim/Tilt Switch
The power trim/tilt switch is located
on the control lever. It is a rocker
switch with UP and DN (down)
positions for changing the angle of
the outboard motor.
You can use the power trim/tilt switch
anytime whether the boat is
underway, stopped, or the ignition
switch is in the OFF position. It is
necessary for the ignition switch to be
in the ON position for the trim meter
to indicate the outboard motor angle.
Trim the outboard motor to obtain the
best performance and stability (p.
50).
Tilt the outboard motor for shallow
water operation, beaching, launching,
or mooring.
For dual mount outboard motors, tilt
them up at the same time.
26
CONTROLS AND FEATURES
POWER TILT SWITCH
MANUAL RELIEF VALVE
POWER
(To fix)
MANUAL
(To release)
TILT LOCK LEVER
FREE
LOCK
Power Tilt Switch
The power tilt switch is located on the
engine pan. It is a rocker switch with
UP and DN (down) positions for
changing the angle of the outboard
motor.
The power tilt switch will operate
without turning the ignition switch
ON.
This switch is used with the engine
stopped to raise the outboard motor
for mooring, trailering, or
maintenance.
Manual Relief Valve
The outboard motor can be tilted
manually after opening the manual
relief valve. This allows the outboard
motor to be tilted up or down when
no battery is connected.
Tilt Lock Lever
The tilt lock lever is used to support
the outboard motor in the fully-raised
position.
When the boat is to be moored for a
long time, tilt the outboard motor up
as far as it will go. Then move the tilt
lock lever to the LOCK position, and
gently lower the outboard motor until
the lever contacts the stern bracket.
27
CONTROLS AND FEATURES
UNLOCK
ENGINE COVER LATCH
TIGHTENING
BOLT
TRIM TAB
TRIM METER
Engine Cover Latch
The engine cover latch fastens the
engine cover to the outboard motor.
Trim Ta b
The trim tab compensates for ‘‘torque
steer,’’ which is a reaction of the
outboard motor to propeller rotation.
If uncompensated, torque steer would
make the outboard motor tend to turn
to one side.
When the trim tab is correctly
adjusted (p.
equal in either direction.
60), steering effort is
INSTRUMENTS
Trim Meter
(optional equipment)
The trim meter indicates the relative
trim angle of the outboard motor.
Refer to the trim meter when using
the power trim/tilt switch to achieve
the best performance from the boat.
28
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