Toggle TOGL2448EL, TOGL2460EL, TOGL2472EL, TOGL3060EL, TOGL3072EL Assembly Instructions Manual

Assembly Instructions

Figure 1

Toggle® Tables

Dual Motor Height Adjustable Base, Model EL

Motor-Operated Furnishing

-FOR COMMERICAL USE ONLY-

M6 x 35

socket head

cap screw

M8 x 12

button-head

machine screw

leg-to-leg
spanners

M6 x 35

socket head

cap screw

foot

leg

column

set screw

holes

cross-support

tube

#10-24 x /

Torx head

screws

Detail A

3

"

8

non-locking

locking

caster

adjustable

caster

glide

April 2017

adjustable

glide

foot

plate

button-head

machine screw

motor housing

end-support

foot

M8 x 12

mounting

flange of

tube

1. Carefully remove contents from
packaging, set out on a soft, clean
surface and refer to Figure 1

to identify the parts required for

assembly.

2. Position two cross-support tubes
(with mounting tabs down and
facing inward), and one
end-support tube out as illustrated.
Place a leg column assembly over
the three tubes, aligning all six
mounting holes on the flange of the
column with the mounting holes on
the three tubes. Using six
M8 x 12 button head machine
screws torqued to 9.5 ft/lbs, secure
the flange of the leg column to the
three base tubes (Figure 1).

3. Mount the foot to the leg column
by first positioning a plastic foot
plate over the mounting location
on the leg column. The plastic foot
plate should be oriented so the
raised flange faces down on the
leg to nest the foot plate in place.
Position a foot over the flat face
of the foot plate, aligning holes
in underside of the foot with the
mounting holes in the column, and
secure foot to column with four
M6 x 35 socket head cap screws.
Torque to 7.5 ft/lbs (Figure 1).

4. If casters are required, twist both
adjustable glides out of the foot.
Locking and non-locking casters
are supplied. Locking casters
should be located toward the
front, user side of the table for
easy access while the non-locking
casters are located to the back.
Using four #10-24 x 3/8” Torx
screws, carefully secure the casters
to the foot (Detail A).

ATTENTION: Following assembly, table must be “zero set”

prior to being placed into service. Failure to do so can cause

table to malfunction.

Table “Zero Setting”: Press and hold the Up button for
two seconds then release. Next, press and hold the Down
button until table has reached its lowest position then release
Down button. Then, press the Down button again and hold for
approximately 10 seconds. The table now re-set at its “Zero
Setting” position and is ready to operate.

Assemble units as described herein only. To do otherwise
may result in instability. All screws, nuts and bolts must be
tightened securely and must be checked periodically after
assembly. Failure to assemble properly, or to secure parts
may result in assembly failure and personal injury.

5. Repeat steps 2 & 3 for second leg
assembly and step 4 if casters are
required (Figure 1).

6. Position two leg-to-leg spanners
with channel opening face up, then
slide both spanners into the open
ends of each base tube of both base
assemblies. Slide bases together,
but do not secure with set screws at
this time (Figure 1).

Toggle® Tables - Dual Motor Height Adjustable Base, Model EL

pan head screws

pan head screws

Figure 3 - 30 & 36 Table Depth

””

control

Assembly Instructions

7. Carefully turn table top upside
down on a soft protective surface
and set the base assembly onto
the underside of the top. Position
one base end, so base mounting
holes align with table top
mounting holes, and secure base
to top using four M5.5 x 22 pan
head screws. Slide the other base
end into position to align base
mounting holes to the table top
holes and secure with four

M5.5 x 22 pan head screws.

Insert and tighten eight M10 x 25
set screws as illustrated, through
the cross support tubes and
down to the leg-to-leg spanners.
Torque to 4.5 ft/lbs to secure
(Figure 2).

8. For 24” deep tables, the control
box must be mounted to the
underside of the table top
centered between the cross-tube
assemblies. Position the control
box over the pre-drilled mounting
holes and secure using two

M5.5 x 22 pan head screws

(Figure 2).

Assemble units as described herein only. To do otherwise
may result in instability. All screws, nuts and bolts must be
tightened securely and must be checked periodically after
assembly. Failure to assemble properly, or to secure parts
may result in assembly failure and personal injury.

M5.5 x 22

table top

M10 x 25

set screws

(24 deep)"

Figure 2 - 24 Table Depth”

CAUTION: If Channels (Wire Troughs) are used they are not to be used for routing
extension cords. Power supply cords are not to be routed across or through more
than one complete unit/worksurface.

M5.5 x 22

pan head screws

M10 x 25

set screws

M5.5 x 22

pan head

screws

control

box

leg-to-leg

spanner

9. For 30” & 36” deep tables, the
control box may be mounted
to the underside of the table
top, either at the center of the
top between the cross-tube
assemblies (Figure 2), one of
two locations near the front of
the table (Figure 3), or centered
behind the cross-tube assemblies
(Figure 7). If using one of the two
front locations, the built in switch
on the control box will eliminate
the requirement for the key pad
(Figure 3).

2

M5.5 x 22

M10 x 25

set screws

M5.5 x 22

pan head

screws

table top

(30 or 36 deep)””

M10 x 25

set screws

cross-tube

assembly

M5.5 x 22

pan head screws

box

Toggle Tables - Electric Base

Assembly Instructions

Table Wiring
Note: Control cables can be routed

differently than shown. Illustration is for
reference only (Figure 3).

Note: When plugging leg control cord
ends in, make sure to push in straight to
avoid bending any pins in the electrical
control box or leg motor. The plug will
click when it is locked into place.

Note: If plug needs to be removed,
make sure power cord is un-plugged
from power source outlet first. Then
push down on release tab on the
control cable plug while simultaneously
pulling on the end to remove from the
socket.

1. : Plug the longer legLong Leg Cord
control cord into outer most hole
labeled “1” on control box. ThenLA
route cord to leg farthest from control
box. Use cut outs in table to route under
cross tubes. Plug other end into open
hole on leg motor (Figure 3).

2. The next hole toShort Leg Cord:
the right on the control box will be
utilized by the shorter leg control
cord. Plug short leg cord into control
box at the hole labeled “2” andLA
route to the leg motor socket that is
closest to the control box. Use cut
outs in table to route under the cross
tubes. Plug other end into open hole
on leg motor
(Figure 3).

3. The key pad can beKey Pad:
mounted in two locations. Both
locations are on the front side of
table top and opposite of electronic
control box (Figure 3). Using pre-
drilled holes, secure key pad to table
top with
M4.2 x 19 flat head screws. Once
key pad is mounted, route attached
cord to control box. Use Figure 3 for
cord routing reference and for the
optimal usage of zip tie points. Once
the key pad cord is routed to control
box, plug cord into the smallest hole
on box labeled “”(Figure 3).RC

Note: Make sure all cables are routed
correctly and plugged into correct
holes on control box and leg motor
locations before installing zip-ties.

4. Zip-ties: Included are four zip-ties
for use to keep cords tight to table.
Using Figure 3 for reference, wrap
the zip ties around the loose cords
and then mount the zip-tie to the
table top with a M5.5 x 22 pan head
screw into the pre-drilled holes. The
zip-ties have a built in mounting hole
which has to lay flat onto surface.
Make sure zip-ties and cables are
snug before moving to next step

5. The final cordPower Cord:
installed is the power cord. Plug
power cord into remaining open hole
which is elevated higher on the
control box then the rest. This hole is
labeled “ 110-120V”. Cord shouldAC
not be zip-tied or routed through cut
outs on table (Figure 3). Do not plug
in into power source at this time.

6. With two people, carefully turn
table to the upright position. Adjust
glides on feet to get table level. Plug
Power cord into power source and
test the height adjustable table. If
table is experiencing issues see the
trouble shooting guide in this
instruction.

Detail

GROUNDING INSTRUCTIONS

This product is for use on a nominal 120-volt circuit and has a grounding plug
that looks like the plug illustrated in Detail C. Make sure that the product is
connected to an outlet having the same configuration as the plug. No adapter
should be used with this product.

Table Wiring

Note: Control cables can be routed

differently than shown. 24” deep
tables must have the control box
mounted between the cross-tube
assemblies, which requires
installation of the “optional key pad”
(Figure 4). All 30” & 36” tables may
have the control box mounted either
between the cross-tube assemblies,
at one of the two locations behind
the cross-tube assemblies or one of
two locations at the front of the table
(Detail A). Mounting to the front of
the table does not require the use
of the “optional key pad”. Follow
directions appropriate to control box
mounting location.

Note: When plugging leg control
cord ends in, make sure to push in
straight to avoid bending any pins
in the electrical control box or leg
motor. The plug will click when it is
locked into place.

M5.5 x 22

pan head screws

leg motor

M5.5 x 22

pan head screws

(six)

zip-ties

(six)

leg control cord

(long)

Figure 4

M4.2 x 19

flat head screw

M4.2 x 19

flat head screw

(max torque is 1.5 ft/lbs)

key pad

(optional)

control

box

power

cord

Toggle® Tables - Dual Motor Height Adjustable Base, Model EL

Note: If any plug needs to be
removed, make sure power cord
is un-plugged from power source
outlet first. Then push down
on release tab on the control
cable plug while simultaneously
pulling on the end to remove
from the socket.

1. Leg Cord - Long: Plug the
longer leg control cord into one
of the two rectangular sockets on
the control box, then route cord
to the leg farthest from control
box. Use cut outs in the table
to route under the cross tubes
and/or use zip ties secured with
screws at pre-drilled locations.
Plug other end of the longer leg
control cord into the open socket
on leg motor (Figure 4).

Detail B - 30 & 36 Table with Front Control Box""

key pad

cord

2. Leg Cord - Short: The next

3. Optional Key Pad: The key pad

pre-drilled holes, secure key pad

flat head screws at 1.5 ft/lbs.

leg control cord

(long)

leg control cord

(short)

cross-tube

assembly

Assemble units as described herein only. To do otherwise
may result in instability. All screws, nuts and bolts must be
tightened securely and must be checked periodically after
assembly. Failure to assemble properly, or to secure parts
may result in assembly failure and personal injury.

rectangular socket on the control
box is utilized by the shorter leg
control cord. Plug short leg cord
into control box and route to the
leg motor socket that is closest
to the control box. Use cut outs
in table to route under the cross
tubes. Plug other end of the
shorter leg control cord into open
socket on leg motor (Figure 4).

can be mounted on the front side
of table top (Figure 4). Using

to table top with two M4.2 x 19

Note: Do not overtighten screws.
Once key pad is mounted, route
attached cord to control box. Use
Figure 4 for cord routing reference

leg control cord

(short)

power

cord

control

box

grounded

outlet

grounding

C

pin

Assembly Instructions

and for the optimal usage of
zip-tie points. Once the key pad
cord is routed to control box, plug
cord into the round socket on box
(Figure 4).

Note: Make sure all cables are
routed correctly and plugged into
correct sockets on control box
and leg motor locations before
installing zip-ties.

4. Zip-ties: Six zip-ties are included
for keeping cords tight to table,
but it is not necessary to use all
six. Using Figure 4 for reference,
wrap the zip-ties around the loose
cords and then mount the zip-tie
to the table top with a M5.5 x 22
pan head screw into the
pre-drilled holes. The zip-ties
have a built in mounting hole
which must lay flat onto surface.
Make sure zip-ties and cables are
snug before moving to next step.

5. Power Cord: The final cord to
be installed is the power cord.
Plug power cord into remaining
open socket which is tri-lobe in
shape. Cord should not be
zip-tied or routed through cut outs
on table (Figure 4). Do not plug it
into power source at this time.

6. If optional wire trough was
specified for installation, go now
to page 4. If no wire trough is
specified, carefully turn table to
the upright position with the help
of another person. Adjust glides
on feet to level the table. Plug the
power cord into a grounded outlet
power source (Detail C). Note:
Power cord must have enough
slack so the table can cycle
through its entire range of motion.

7. The table must be “zero set”

prior to being placed into
service. Refer to table “zero
setting” instructions in the
trouble shooting guide on
page 6.

8. If the table is not operating
properly, see the trouble shooting
guide in this instruction.

3