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Page 1

Assembly Instructions

Figure 1

Toggle® Tables

Dual Motor Height Adjustable Base, Model EL

Motor-Operated Furnishing

-FOR COMMERICAL USE ONLY-

M6 x 35

socket head

cap screw

M8 x 12

button-head

machine screw

leg-to-leg spanners

M6 x 35

socket head

cap screw

foot

leg

column

set screw

holes

cross-support

tube

#10-24 x /

Torx head

screws

Detail A

non-locking

locking

caster

adjustable

caster

glide

April 2017

adjustable

glide

foot

plate

button-head

machine screw

motor housing

end-support

foot

M8 x 12

mounting

flange of

tube

1. Carefully remove contents from packaging, set out on a soft, clean surface and refer to Figure 1

to identify the parts required for

assembly.

2. Position two cross-support tubes (with mounting tabs down and facing inward), and one end-support tube out as illustrated. Place a leg column assembly over the three tubes, aligning all six mounting holes on the flange of the column with the mounting holes on the three tubes. Using six M8 x 12 button head machine screws torqued to 9.5 ft/lbs, secure the flange of the leg column to the three base tubes (Figure 1).

3. Mount the foot to the leg column by first positioning a plastic foot plate over the mounting location on the leg column. The plastic foot plate should be oriented so the raised flange faces down on the leg to nest the foot plate in place. Position a foot over the flat face of the foot plate, aligning holes in underside of the foot with the mounting holes in the column, and secure foot to column with four M6 x 35 socket head cap screws. Torque to 7.5 ft/lbs (Figure 1).

4. If casters are required, twist both adjustable glides out of the foot. Locking and non-locking casters are supplied. Locking casters should be located toward the front, user side of the table for easy access while the non-locking casters are located to the back. Using four #10-24 x 3/8” Torx screws, carefully secure the casters to the foot (Detail A).

ATTENTION: Following assembly, table must be “zero set”

prior to being placed into service. Failure to do so can cause

table to malfunction.

Table “Zero Setting”: Press and hold the Up button for two seconds then release. Next, press and hold the Down button until table has reached its lowest position then release Down button. Then, press the Down button again and hold for approximately 10 seconds. The table now re-set at its “Zero Setting” position and is ready to operate.

Assemble units as described herein only. To do otherwise may result in instability. All screws, nuts and bolts must be tightened securely and must be checked periodically after assembly. Failure to assemble properly, or to secure parts may result in assembly failure and personal injury.

5. Repeat steps 2 & 3 for second leg assembly and step 4 if casters are required (Figure 1).

6. Position two leg-to-leg spanners with channel opening face up, then slide both spanners into the open ends of each base tube of both base assemblies. Slide bases together, but do not secure with set screws at this time (Figure 1).

Page 2

Toggle® Tables - Dual Motor Height Adjustable Base, Model EL

pan head screws

Figure 3 - 30 & 36 Table Depth

””

control

Assembly Instructions

7. Carefully turn table top upside down on a soft protective surface and set the base assembly onto the underside of the top. Position one base end, so base mounting holes align with table top mounting holes, and secure base to top using four M5.5 x 22 pan head screws. Slide the other base end into position to align base mounting holes to the table top holes and secure with four

M5.5 x 22 pan head screws.

Insert and tighten eight M10 x 25 set screws as illustrated, through the cross support tubes and down to the leg-to-leg spanners. Torque to 4.5 ft/lbs to secure (Figure 2).

8. For 24” deep tables, the control box must be mounted to the underside of the table top centered between the cross-tube assemblies. Position the control box over the pre-drilled mounting holes and secure using two

M5.5 x 22 pan head screws

(Figure 2).

M5.5 x 22

table top

M10 x 25

set screws

(24 deep)"

Figure 2 - 24 Table Depth”

CAUTION: If Channels (Wire Troughs) are used they are not to be used for routing extension cords. Power supply cords are not to be routed across or through more than one complete unit/worksurface.

M5.5 x 22

pan head screws

M10 x 25

set screws

M5.5 x 22

pan head

screws

control

box

leg-to-leg

spanner

9. For 30” & 36” deep tables, the control box may be mounted to the underside of the table top, either at the center of the top between the cross-tube assemblies (Figure 2), one of two locations near the front of the table (Figure 3), or centered behind the cross-tube assemblies (Figure 7). If using one of the two front locations, the built in switch on the control box will eliminate the requirement for the key pad (Figure 3).

M5.5 x 22

M10 x 25

set screws

M5.5 x 22

pan head

screws

table top

(30 or 36 deep)””

M10 x 25

set screws

cross-tube

assembly

M5.5 x 22

pan head screws

box

Page 3

Toggle Tables - Electric Base

Assembly Instructions

Table Wiring Note: Control cables can be routed

differently than shown. Illustration is for reference only (Figure 3).

Note: When plugging leg control cord ends in, make sure to push in straight to avoid bending any pins in the electrical control box or leg motor. The plug will click when it is locked into place.

Note: If plug needs to be removed, make sure power cord is un-plugged from power source outlet first. Then push down on release tab on the control cable plug while simultaneously pulling on the end to remove from the socket.

1. : Plug the longer legLong Leg Cord control cord into outer most hole labeled “1” on control box. ThenLA route cord to leg farthest from control box. Use cut outs in table to route under cross tubes. Plug other end into open hole on leg motor (Figure 3).

2. The next hole toShort Leg Cord: the right on the control box will be utilized by the shorter leg control cord. Plug short leg cord into control box at the hole labeled “2” andLA route to the leg motor socket that is closest to the control box. Use cut outs in table to route under the cross tubes. Plug other end into open hole on leg motor (Figure 3).

3. The key pad can beKey Pad: mounted in two locations. Both locations are on the front side of table top and opposite of electronic control box (Figure 3). Using pre- drilled holes, secure key pad to table top with M4.2 x 19 flat head screws. Once key pad is mounted, route attached cord to control box. Use Figure 3 for cord routing reference and for the optimal usage of zip tie points. Once the key pad cord is routed to control box, plug cord into the smallest hole on box labeled “”(Figure 3).RC

Note: Make sure all cables are routed correctly and plugged into correct holes on control box and leg motor locations before installing zip-ties.

4. Zip-ties: Included are four zip-ties for use to keep cords tight to table. Using Figure 3 for reference, wrap the zip ties around the loose cords and then mount the zip-tie to the table top with a M5.5 x 22 pan head screw into the pre-drilled holes. The zip-ties have a built in mounting hole which has to lay flat onto surface. Make sure zip-ties and cables are snug before moving to next step

5. The final cordPower Cord: installed is the power cord. Plug power cord into remaining open hole which is elevated higher on the control box then the rest. This hole is labeled “ 110-120V”. Cord shouldAC not be zip-tied or routed through cut outs on table (Figure 3). Do not plug in into power source at this time.

6. With two people, carefully turn table to the upright position. Adjust glides on feet to get table level. Plug Power cord into power source and test the height adjustable table. If table is experiencing issues see the trouble shooting guide in this instruction.

Detail

GROUNDING INSTRUCTIONS

This product is for use on a nominal 120-volt circuit and has a grounding plug that looks like the plug illustrated in Detail C. Make sure that the product is connected to an outlet having the same configuration as the plug. No adapter should be used with this product.

Table Wiring

Note: Control cables can be routed

differently than shown. 24” deep tables must have the control box mounted between the cross-tube assemblies, which requires installation of the “optional key pad” (Figure 4). All 30” & 36” tables may have the control box mounted either between the cross-tube assemblies, at one of the two locations behind the cross-tube assemblies or one of two locations at the front of the table (Detail A). Mounting to the front of the table does not require the use of the “optional key pad”. Follow directions appropriate to control box mounting location.

Note: When plugging leg control cord ends in, make sure to push in straight to avoid bending any pins in the electrical control box or leg motor. The plug will click when it is locked into place.

M5.5 x 22

pan head screws

leg motor

M5.5 x 22

pan head screws

(six)

zip-ties

(six)

leg control cord

(long)

Figure 4

M4.2 x 19

flat head screw

M4.2 x 19

flat head screw

(max torque is 1.5 ft/lbs)

key pad

(optional)

control

box

power

cord

Toggle® Tables - Dual Motor Height Adjustable Base, Model EL

Note: If any plug needs to be removed, make sure power cord is un-plugged from power source outlet first. Then push down on release tab on the control cable plug while simultaneously pulling on the end to remove from the socket.

1. Leg Cord - Long: Plug the longer leg control cord into one of the two rectangular sockets on the control box, then route cord to the leg farthest from control box. Use cut outs in the table to route under the cross tubes and/or use zip ties secured with screws at pre-drilled locations. Plug other end of the longer leg control cord into the open socket on leg motor (Figure 4).

Detail B - 30 & 36 Table with Front Control Box""

key pad

cord

2. Leg Cord - Short: The next

3. Optional Key Pad: The key pad

pre-drilled holes, secure key pad

flat head screws at 1.5 ft/lbs.

leg control cord

(long)

leg control cord

(short)

cross-tube

assembly

rectangular socket on the control box is utilized by the shorter leg control cord. Plug short leg cord into control box and route to the leg motor socket that is closest to the control box. Use cut outs in table to route under the cross tubes. Plug other end of the shorter leg control cord into open socket on leg motor (Figure 4).

can be mounted on the front side of table top (Figure 4). Using

to table top with two M4.2 x 19

Note: Do not overtighten screws. Once key pad is mounted, route attached cord to control box. Use Figure 4 for cord routing reference

leg control cord

(short)

power

cord

control

box

grounded

outlet

grounding

Assembly Instructions

and for the optimal usage of zip-tie points. Once the key pad cord is routed to control box, plug cord into the round socket on box (Figure 4).

Note: Make sure all cables are routed correctly and plugged into correct sockets on control box and leg motor locations before installing zip-ties.

4. Zip-ties: Six zip-ties are included for keeping cords tight to table, but it is not necessary to use all six. Using Figure 4 for reference, wrap the zip-ties around the loose cords and then mount the zip-tie to the table top with a M5.5 x 22 pan head screw into the pre-drilled holes. The zip-ties have a built in mounting hole which must lay flat onto surface. Make sure zip-ties and cables are snug before moving to next step.

5. Power Cord: The final cord to be installed is the power cord. Plug power cord into remaining open socket which is tri-lobe in shape. Cord should not be zip-tied or routed through cut outs on table (Figure 4). Do not plug it into power source at this time.

6. If optional wire trough was specified for installation, go now to page 4. If no wire trough is specified, carefully turn table to the upright position with the help of another person. Adjust glides on feet to level the table. Plug the power cord into a grounded outlet power source (Detail C). Note: Power cord must have enough slack so the table can cycle through its entire range of motion.

7. The table must be “zero set”

prior to being placed into service. Refer to table “zero setting” instructions in the trouble shooting guide on page 6.

8. If the table is not operating properly, see the trouble shooting guide in this instruction.

Page 4

Toggle® Tables - Dual Motor Height Adjustable Base, Model EL

Figure 5 - Centered Wire Trough with Control Box Between Cross-Tube Assembly

Detail

Figure 6 - Centered Wire Trough with Control Box Front User Side, 30” or 36”Table Depth

Assembly Instructions

Wire Trough (Optional)

Note: The wire trough is an

optional part that must be ordered separately.

Note: Control cables can be routed differently than shown. The control box can be mounted to the underside of table tops 24” in depth at one location, between the cross-tube assembly (Figure 5). Control boxes mounting under table tops 30” or 36” in depth can mount in one of five mounting locations, one being the same as the control box mounted between the cross-tube assembly on 24” table tops (Figure 5). If the control box is mounted between the cross-tube assembly, reference figure 5 for placement of the wire trough. A 30” or 36” depth table top is the only depth which will allow a control box to be in the following locations. If the control box is mounted to the front user side of the table, reference figure 6. Mounting to the front of the table does not require the use of the “optional key pad” (Figure 6). If the control box is mounted behind the cross-tube assembly, reference figure 7.

9. Align the wire trough holes to the appropriate holes in the table top. Using six #10 x 5/8” pan head screws, secure the wire trough to the table top as illustrated (Figure 5, 6, & 7).

in the trouble shooting guide on page 6.

12. If the table is not operating properly, see the trouble shooting guide in this instruction.

cross-tube

assembly

key

pad cord

(optional)

GROUNDING INSTRUCTIONS

#10 x /”

pan head

screw

wire

trough

control

box

leg control

cord (short)

control

box

leg control

cord (long)

table top

power

cord

wire

trough

grounded

outlet

grounding

10. With help from another person, carefully turn table to the upright position. Adjust glides on feet to level the table. Plug the power cord into a grounded outlet power source (Detail F). Note: Power cord must have enough slack so the table can cycle through its entire range of motion.

11. The table must be “zero

set” prior to being placed into service. Refer to table

cross-tube

assembly

leg control

cord (short)

leg control

cord (long)

“zero setting” instructions

table top

power

cord

Page 5

Figure 7 - Behind Cross-

able Depth

table top

leg control

cord (short)

cross-tube

assembly

control

box

Toggle® Tables - Dual Motor Height Adjustable Base, Model EL

key

pad cord

(optional)

wire

trough

Tube Assembly Wire Trough, 30” or 36”T

Model Number Operating Load Capacity

TOGL2448EL 220 lbs.

TOGL2460EL 210 lbs.

TOGL2472EL 200 lbs.

TOGL3048EL 210 lbs.

TOGL3060EL 200 lbs.

TOGL3072EL 185 lbs.

TOGL3648EL 200 lbs.

TOGL3660EL 185 lbs.

TOGL3672EL 170 lbs.

TOGLC3048EL 180 lbs.

Table Operating Capacity Chart

leg control

cord (long)

power

cord

Assembly Instructions

Wire Trough (Optional)

Note: The wire trough is an

optional part that must be ordered separately.

Note: Control cables can be routed differently than shown. The control box can be mounted to the underside of table tops 24” in depth at one location between the cross-tube assembly (Figure 5). Control boxes mounting under table tops 30” or 36” in depth can mount in one of five mounting locations, one being the same as the control box mounted between the cross-tube assembly on 24” table tops (Figure 5). If the control box is mounted between the cross-tube assembly, reference figure 5 for placement of the wire trough. A 30” or 36” depth table top is the only depth which will allow a control box to be in the following locations. If the control box is mounted to the front user side of the table, reference figure 6. Mounting to the front of the table does not require the use of the “optional key pad” (Figure 6). If the control box is mounted behind the cross-tube assembly, reference figure 7.

Page 6

Toggle® Tables - Dual Motor Height Adjustable Base, Model EL

Assembly Instructions

Electrical Rating: Input: 120V/60HZ/5A Output: 216VA/24V

WARNING: Risk of Injury-Do not exceed recommended operating loads. See Table

Operating Capacity Chart on page 5.

Duty Cycle: 10% per hour. (2 minutes “ON” and 18 minutes “OFF” at continuous operation under load.

This table is not designed for continuous operation. Table operation must not exceed duty cycle.

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical furnishing, basic precautions should always be followed, including the following:

Read all instructions before using (this furnishing).

DANGER: To reduce the risk of electric shock:

1. Always unplug this furnishing from the outlet before cleaning.

WARNING: To reduce the risk of burns, fire, electric shock, or injury to persons:

1. Unplug from outlet before putting on or taking parts off parts.

2. Close supervision is necessary when this furnishing is used by, or near children, invalids, or disabled persons.

3. Use this furnishing only for its intended use as described in these instructions. Do not use attachments not recommended by the manufacturer.

4. Do not use outdoors.

5. WARNING: Risk of Electric Shock-Connect this furnishing to a properly grounded outlet only. See Grounding Instructions.

SAVE THESE INSTRUCTIONS

Toggle Troubleshooting Guide

** Table “Zero Setting”

Press and hold the Up button for two seconds then release. Next, press and hold the Down button until table has reached its lowest position then release Down button. Then, press the Down button again and hold for approximately 10 seconds. The table now re-set at its “Zero Setting” position and is ready to operate. Note: Intellect System Protection (ISP) detection is disabled during “Zero Setting” Operation.

Warning: In spite of Intellect System Protection (ISP) being in place, there may still be a risk of pinching in exceptional cases, as it is not only the control unit, but also the interaction between the mechanical and electrical systems that is responsible for cutting out the motor. In addition, the mechanical components, motor and ambient conditions all affect cut-out sensitivity. KI and the control unit manufacturer, cannot therefor eliminate this residual risk completely or accept any liability.

Symptom Reason Corrective Measure

Table does not move. • Incorrect or no voltage.

• Verify there is power to the table. Make sure the table is properly plugged into a functioning power source. Make sure the power cord is fully engaged into the socket on the control box.

• Table requires “Zero Setting”.

• One of more component connectors has come disconnected or not fully connected.

• Perform Table “Zero Setting” **.

• Verify all connectors are securely connected to legs and to control box. Disconnect and re-connect each one to ensure it is properly seated, then preform a Table “Zero Setting” **.

Table Base moves erratically or is tilted (one leg moves,

• Damaged components or connectors.

• Table has exceeded its duty cycle.

• Control box is not properly synchronized with the legs. • Ensure that all cables connections are fully seated. Then perform a

• Check for visible damage to all connectors and connector receptacles.

• Allow table to cool.

Table “Zero Setting” **.

one does not).

Table base stops and will only move down (or up).

• Table may be at its highest (or lowest) position (range 26” at the lowest to 52” at the highest) and then can only go down

• Press the other switch button.

(or up).

• Table or an object on the table is colliding with an obstruction.

• Table is overloaded or the weight on the table is not evenly distributed.

• Control box is not properly synchronized with the legs.

• Perform a visual check and clear any obstructions.

• Reduce load and attempt to adjust the table.

• Ensure that all cable connections are fully seated. Then perform a Table “Zero Setting” **.

All above corrective measures have been applied

• Control Box is damaged. • Forward the part number (P/N) off the control box label (located next to receptacles) to your Customer Service Representative.

and table still does not move.

Table does not reach its

• Table limits may need to be programmed. • Contact your customer service representative.

correct highest (52”) or lowest (26”) position.

Page 7

Toggle® Tables - Dual Motor Height Adjustable Base, Model EL

Assembly Instructions

Page 8

Toggle® Tables - Dual Motor Height Adjustable Base, Model EL

Assembly Instructions

1330 Bellevue Street • P.O. Box 8100 • Green Bay, WI 54308-8100 • Tel 1-800-424-2432 • www.ki.com