These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
CAUTIONWARNING
accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Toastmaster factory supplied parts relieves the
manufacturer of all liability.
Toastmaster reserves the right to change specications and product design
without notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specications contained in this sheet are subject to change
without notice. While Toastmaster exercises good faith efforts to provide
information that is accurate, we are not responsible for errors or omissions
in information provided or conclusions reached as a result of using the
specications. By using the information provided, the user assumes all risks in
connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance.
Please record the model number, serial number, voltage and purchase date in the area below and have it
ready when you call to ensure a faster service.
Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:
Telephone: (314) 678-6347
Fax: (314) 781-2714
E-mail Parts@star-mfg.com
Service@star-mfg.com
Warranty@star-mfg.com
Website: www.star-mfg.com
Mailing Address: Toastmaster
10 Sunnen Drive
St. Louis, MO 63143
U.S.A
2
CAUTION
GENERAL INSTALLATION DATA
This equipment is designed and sold for commercial use only by personnel trained and experienced
in its operation and is not sold for consumer use in and around the home nor for use directly by the
general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels associated with
the unit prior to putting it into operation. Make sure all people associated with its use understand the
units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed. This
unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If
equipment is received in damaged condition, either apparent or concealed, a claim must be made
with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a
request for inspection of concealed damage must be made with carrier within 15 days. Be certain to
retain all contents plus external and internal packaging materials for inspection. The carrier will make
an inspection and will supply necessary claim forms.
INSPECTION & ASSEMBLY
UNCRATING AND INSPECTING
Unpack the unit and components from the shipping container. Remove all visible packing material
and those from inside the cooking chamber. If damage is discovered, le a claim immediately with
the carrier that handled the shipment. Do not operate the unit if it was damaged during shipping.
ASSEMBLY AND INSTALLATION
The unit was shipped fully assembled and ready to plug into a standard outlet specied for its voltage
and amp draw. If improper electrical supply is determined, contact a qualied electrician prior to using
the unit. Plugging your toaster into the wrong voltage can result in damage to the unit and is NOT
covered under warranty. Removal and replacement of the power cord and plug will void the warranty.
For assistance, contact your local authorized service agent for service or required maintenance.
Level unit using the adjustable feet under the unit (approximately 1/2" adjustment).
Before using the unit for the rst time, wipe down the exterior with a damp cloth.
WARNING
Allow enough space around the toaster for adequate ventilation. Do not operate the unit without the
crumb tray properly positioned. Overheating and poor toasting may occur. Read all labels on the unit
and follow their instructions.
ELECTRICAL CONNECTION
Before making any electrical connection to this unit, check that the power supply is adequate for the
voltage, amperage and requirements stated on the rating plate.
A wiring diagram is included herewith.
Disconnect the unit from the power source before installing or removing any parts.
Be absolutely sure that the ground connection for the receptacle is properly wired. Do not connect
equipment to power without proper ground connections. Improper grounding may result in personal
injury or fatality.
DO NOT CUT OR REMOVE THIS PLUG OR GROUNDING PRONG FROM
THE PLUG.
CONNECT/PLUG UNIT INTO DEDICATED A.C. LINE ONLY SPECIFIED ON
THE DATA PLATE OF THE UNIT.
WARNING
DAILY OPERATION
ROTARY POWER SAVER SWITCH
For toasters equipped with a Rotary Power Saver Switch, turn clockwise or counterclockwise to get in
the following positions.
FULL POWER
When in this position your equipment is at full power and ready to use.
OFF ROTARY
Two off positions are provided, a single rotation to either direction will shut the unit off.
STANDBY
The standby position reduces the power consumption by 75%. Using this position during the quiet
times will save electricity, and keep the toaster warm. When needed, turn the switch to FULL
POWER. Recovery time is about 30 seconds.
CERTAIN SURFACES ARE EXTREMELY HOT DURING OPERATION AND
CARE SHOULD BE TAKEN WHILE USING THIS UNIT.
COOKING PROCEDURES
BREAD TOASTING
Some toasters are equipped with a swinging heat shutter at the toaster entrance. This shutter will
move out of the way as the product passes under it.
1) Turn the power saver to FULL POWER.
2) Set the conveyor speed to 50%.
4) Allow warm up time of 5 to 10 minutes.
5) Place a sample product on the conveyor belt to test the settings.
•If toasting is too light, turn conveyor speed control counterclockwise to a slower speed.
•If toasting is too dark, turn conveyor speed control clockwise to a faster speed.
(NOTE: Some products may require adjustment of the speed control in order to
achieve the desired results.)
Operate
Clean
IL2905
Crumb Tray Removal
TOASTER COMPONENTS
LOAD UP
FRONT
IL1555
CAUTION
CRUMB TRAY
SPEED CONTROL
POWER SAVER SWITCH
AIR INTAKE FAN
BOTTOM VIEW
POWER CORD
IL2906
DAILY OPERATION
Check the power cord to insure that it is plugged into a proper outlet.
Set the Rotary Power Saver Switch & speed control knob to desired settings.
Always allow 10 minutes of preheat time before loading the unit with product. Failure to allow
sufcient preheat time will result in unsatisfactory cooking until the unit reaches operating
temperature.
OPERATING HINTS AND SAFETY
Disconnect power to the unit with the switch at the end of each day of operation.
Do not leave the unit in operation without an attendant.
Turn Power Saver Switch to Standby during idle periods. It will take only a few minutes to regain
operating temperature.
Do not leave the unit at high temperature when not in use or during idle periods. This will cause food
particles and grease lm to carbonize.
CLEANING
Preventive maintenance for your Toastmaster toaster consists of the following recommended cleaning
procedures. To keep your toaster in its top operating condition, these steps should be performed on a
daily or weekly as indicated.
A. Turn main power saver switch to the OFF position. Disconnect unit from power source.
B. After the unit cools, remove interior crumb tray (as shown on page 4) and clean.
Slide crumb tray back into position.
C. Wipe exterior surface of unit.
D. Areas inside the toaster, be sure to unplug the unit and allow to cool prior to wiping clean
with a damp cloth.
E. Clean air intake on bottom of unit.
F. For lightly soiled conveyor belts, turn conveyor speed control to fastest setting and
wipe with a damp cloth (daily) For heavily soiled conveyors, turn conveyor speed control
to fastest setting, with crumb tray installed and wipe with a light abrasive pad
(as needed).
WARNING
DO NOT IMMERSE OR LET THE UNIT STAND IN WATER.
DO NOT HOSE DOWN THE UNIT OR THE TABLE/COUNTER IF THE UNIT IS
ON THE TABLE/COUNTER.
KEEP AWAY FROM RUNNING WATER.
MAINTENANCE PROCEDURES
A. REPLACING HEATER TUBES
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove the enclosure, by removing the screws on both the back and bottom of the unit and
lifting the enclosure's back up rst and pulling away from the unit.
3) Remove heater tube wires from terminal block connection, keeping top and
bottom wires separate.
4) Lift heater tube retainers by loosening retaining screws and sliding the retainer plate.
Hand tighten the plate to hold it up so the heater tubes will slide out freely.
5) Gently, pull defective heater tube out of unit.
6) Gently, put new heater tube into unit.
7) Loosen retainer screws and slide the retainer back into place. Tighten the screw to secure the
retainer in place over the ends of the heater tubes.
8) Install the heater tube wires to the terminal block, and reinstall the enclosure.
9) Connect unit to power source and test by toasting some bread after unit has properly reached
operating temperature.
B. REPLACING FAN MOTOR
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove the enclosure, by removing the screws on both the back and bottom of the unit and
lifting the enclosure's back up rst and pulling away from the unit.
3) Remove the enclosure and the back panel.
4) Unplug power supply cord from fan motor.
5) Remove (4) screws, which hold fan motor and grill to bottom of unit and remove fan.
6) Put replacement motor and grill in place and secure to the bottom of unit with screws.
7) Reconnect power supply cord to fan motor.
8) Replace back panel and enclosure. Fasten with screws removed in step 2.
C. REPLACING BELT DRIVE MOTOR
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove the enclosure, by removing the screws on both the back and bottom of the unit and
lifting the enclosure's back up rst and pulling away from the unit.
3) Remove sprocket from motor shaft, using an Allen wrench and loosening the set-screw.
4) Remove the wire from terminal block connecting the drive motor to internal wiring.
On units rated 208 or 240 volts, note which color leads are being used for these connections
and which lead is capped with white tape. The new motor should use the same arrangement.
5) Remove screws holding motor in place and remove motor from unit.
6) Put new motor in place and attach loosely with mounting screws.
7) Replace sprocket on motor shaft.
NOTE: The two sprockets should line up FLUSH with each other,
so the chain does not twist any during operation.
Also the hub gets installed closets to the motor.
8) Slide motor until the drive chain has about 1/4” slack when
lightly pushed at the center of its top open run.
See chain tensioning illustration.
9) Tighten screws to secure motor.
10) Rewire leads same as removed in step 4.
11) Replace side panel and control box cover.
1/4”
D. CLEANING AIR INTAKE ONCE A WEEK.
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Place unit on its backside.
3) Use a vacuum cleaner and or a damp cloth to clean
the air intake. This procedure should be done at least once a week.
Chain Tension
6
MAINTENANCE PROCEDURES continued
E. LUBRICATE THE CHAIN & SPROCKETS EVERY 6 MONTHS
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove enclosure exposing chain drive.
3) Using an extreme pressure, synthetic chain lubricant with a
temperature range up to 400°F (204°C). Apply liberally onto chain and sprockets.
This grease is available as part no. 1L-Z12397.
4) Replace enclosure, Reconnect power source and test unit.
TROUBLESHOOTING GUIDE
A. UNIT WILL NOT HEAT, CONVEYOR BELT WILL NOT MOVE.
1) Be sure the main circuit breaker is switched to the ON position.
2) Check to see if the toaster is plugged in and all controls are turned to the ON position.
3) Call the Toastmaster Service Help Desk at 314-678-6347.
B. UNIT HAS HEAT ONLY ON ONE SIDE, CONVEYOR BELT TURNS FREELY.
1) Call the Toastmaster Service Help Desk at 314-678-6347, as heating element may need
replacing.
C. CONVEYOR WILL NOT TURN, UNIT HEATS PROPERLY.
To check for mechanical binding:
1) DISCONNECT UNIT FROM POWER SOURCE.
2) Remove 2 screws holding enclosure to the bottom of the unit.
3) Set unit on the legs and remove 4 screws on the back of the toaster.
4) Slide the enclosure off the unit and remove the back panel.
5) Loosen the four screws that hold the drive motor in place.
6) Slide the motor up allowing the drive chain to be removed from the sprockets.
7) Move the conveyor belt by hand to check for mechanical binding.
If conveyor moves freely, call the Toastmaster Service Help Desk at 314-678-6347,
as the drive motor and/or speed control may need replacing.
8) Replace the enclosure by sliding it forward towards the front of the unit.
The front edge of the enclosure will slide beneath the toaster front.
D. CONVEYOR TURNS AT ONE SPEED REGARDLESS OF SPEED
CONTROL SETTING.
1) Call the Toastmaster Service Help Desk at 314-678-6347, as speed control MAY need
replacing.
E. PRODUCT STICKING TO CONVEYOR OR SLIDE
Your Holman conveyor toaster is designed to toast product that is a current room temperature.
DO NOT attempt to put frozen, refrigerated, or any butter or a butter substitute material in the
toaster. Doing so may cause it to come out doughy or very moist, as well as possibly sticking to
parts of the unit.
1) Follow the cleaning procedures listed on page 5.
7
TOP HEAT
E
BOTTOM HEAT
F
LETTER DESCRIPTION
A SWITCH - POWER SAVER
B SPEED CONTROL
C MOTOR - CONVYEOR
D COOLING FAN
E TOP HEATING ELEMENTS
F BOTTOM HEATING ELEMENTS
Toastmaster warrants equipment that it manufactures to be free from defects in material and
workmanship. Toastmaster’s obligation is limited to repairing or replacing, at Toastmaster’s option, without
cost to the customer, any part found to be defective, as well as any labor or material expense required to
replace the part.
Length of Warranty
This warranty is effective for a period of 12 months from the date the equipment is placed in service.
Exceptions
• This warranty is valid only for the original end user owner/operator of the equipment.
• This warranty does not apply to normal maintenance functions, including (but not limited to)
improper operation, installation or the use of an improper utility supply.
• This warranty is valid only if the equipment is used in a commercial setting. The equipment
is designed and constructed for commercial use by trained professionals only. Any use of the
equipment in private or domestic applications immediately voids this warranty.
• This warranty does not apply to any parts, labor and material expenses for service that is not
pre-approved and performed by a Toastmaster authorized service agent. Any such service
immediately voids this warranty.
• This warranty does not apply to any parts, labor and material expenses associated with the
installation of parts that are not factory-approved for use in the equipment. Any use of such
parts immediately voids this warranty.
• This warranty is not valid if terms of payment have not been met.
Parts Warranty
Parts that are sold to repair our of warranty equipment are warranted for ninety (90) days. The part
only is warranted, the labor to replace the parts is NOT warranted.
Portable Equipment
Toastmaster will not honor service bills that include travel time and mileage charges for servicing any
products considered “Portable”. These products should be taken to the Service Agency for repair.
A portable unit is a unit thats designed to sit on a countertop, has a powercord & is less than 50lbs
installed.
Toastmaster reserves the right to change the design and specications of this equipment or any related
documentation at any time. The end user is not entitled to upgrades resulting from these changes.
This warranty is exclusive and supersedes all other warranties for the equipment, both expressed and
implied. There are no implied warranties of merchantability or of tness for a particular purpose.
The foregoing is Toastmaster’s sole and exclusive obligation and the end user sole and exclusive remedy
for any action including breach of contract or negligence. In no event shall Toastmaster be liable for a sum
in excess of the purchase price of the equipment, or for any prospective or lost prots of the end user.
is a registerd trademark of Toastmaster, A Middleby Company. All rights reserved.
16
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