Toastmaster TC240M Operation Manual

Place

this

Section

of

chaplef

your

irj

Toaqte.r

the

Equipment

Manual

MANUFACTURED

EXCLUSIVELY

FOR

McDONALD'S@

Toastmaster@

A Middleby

1400 Toastmaster

Elgin,

(708\7+1-3300

FAX

Middleby Corp

Hotline

Company

Drive

lL 60120

(708)741"4406

24 Hour

14W238-8444

Service

ooNVEYOR TOA-9TER$,

Models

TC208M,&

TC240M

tmcEoniios

rl.

WARRANW WARNINGS

& CAUTIONS

TABLE

STATEMENT

CONTENTS

OF

INTRODUCTION SPECIFICATION

CHART

orirrroUr-rirliirrrrrriirrrirtiii..r.j;44..i.i..,.r..r......i................

INSTALLATION.

PARTS EOUIPMET.IT TROUBLESHOOTING ORDERING

NOI.I.SCHEDU

ELECTRICAL

IDENTIFICATION

SET-UP

AND

FUNCTION

AND CLOSE

PROCEDURES

GUIDE.......

AND

SERVICE

LED

MAINTENANCE

SCHEMATIC

All equipment pytPoges

of

original WARRANTIES, WARRANTY indirectorconsequentia|damagesinconnectionwithToastnasterConimercia|produdf'

Selle/s of

its sub'seMce

Models authodzed

Thiswanantyisnotefiectiveif when

nameplate;

cases, Autrcrized

and is void

Service of this 'NOTE:

manufactured

wananted

is

installation

OR MERCHANTABILITY

obligation

that are considered

sEMce agency,

required;

or,

repairs will

service

elsewhere.

Departnent,Toastmaster'@,'l4ooToastTaster

warranty.

Exceptions

against

or 18

EXPRESS

under

this wananty

agencies.

or, because

if

the equipment

be made

agencies

Please

-

Model SS2,

INFORMATTON. &

wlRING

McDONALD'S

by Toasfnaster

defects

in

months

OR IMPLIED,

Such repair porhble

transportation

damageoccurs

equipment

is

at a

reasonable

are located

consultyour

materials

from

the

original STATUTORY

OR FITNESS

is

limited

service

(devices

charges

is installed

installed

or operated

cost.

principal

in

classified

Sink

Sanitizer waranty

....

TOASTER

Commercial

to

will

with

becauseof

Work

which is spld

and

workmanship. The

purchase,

date

of

ON OTNENWISE,

FOR

PURPOSE,ABE.EXCLUDEP,

the repair

cord

prepaid.

of defects

provided

be

plugs

and

accident,

on a ditferent voltage,

in

any manner

performed

cities

throughout

telephone

tirive,

runs

LIMITED

underthe Toaq@astef

and is

wittrout

on custom6fs

except conveyor

carelgssness,

boritrary

by unauthoiiziid

the United

directory,

Elgin, tttinoii

90 days.

yourfood

W

warranty

slteam

ootz0, forinformation

runs for one

for

thebenefit

INCLUDING WTHOUT

chargd, by a fastory autirorized

ptefiised

iFproperingtallation,lackof

to.tire'insbilation

States. This wananty is valid

ol the original Seller shalf in no

except in

toasters)

iti

seMce

oas

pell*clnnet

service

equipmentOistributor,

must

oi service ag6niies

2 3 3 4

..............6-

7 9

10-

,.........-..

:l

-1

1

12.17

ji;;.r.;.i,...;..;

...r....

traqemark

yeai (see

be taken or

then anb ope-ritton iistfucdons.'tii

and otherdetailsconcemingservice

and used

exceptionl) frqm the.

purchaser LIMITATION AruY

event

tne.ca*e of

prope.rsg!:upsupeMsion

desionated

fqr

oniir. ALl Offidn

liabte

be

seMce agency or one

portabld

shipped to the closest

on thE.eouioment

voiOsttris

50

in the

write

or

1

8-1 9

qgmlnerght

dite,

INAPUEO

for direot,

-proOlc,ts.

...

.;...

;

tteie

wananty.

United States

Factory

the

.1995

McDonald's

@ All Rights

Reserved

This

manual

Corporation

is for

the

exclusive

use of licensees

Printed

and employees

in March

EM

T6

of McDonald's Systems, lnc.

i!:

.

'":

rr,:,'

'

,i:.

:

.$-OilelsTC208M

Thd conv6!'or

muffins ous f eed mutfin

tobster large

in

methods.

toasting

INTRODUCTION

TC240M toaster

&

designed to unifonily""toist

quantities,

partial

A

without changing

either batch.or continu-

using

load switch

batch settings.

iqq

permits

comqleroial

-English

individual

'i..

WARNTNG:, disconnec't elements temperature

switch.

allow

and

SAFETY

ln case

making

of

will cut off

This

the toestertro

it easier

de-endr:gize

fire

power

eoplthus

to Stop

toaster

the

to

reduoing

the fire.

at

heating

the

capable of

The toaster

is

hour.

WARNING,'The

electrical

local

ing to

lt requii-€S a

proper

tnis

detailg$

your

Toag-t-6;,

the

-qplptof

maliun*ioin,

and Shouid

any

supplied

assist

of a

operatof

the

shock.

electrical

of the

Retain

provides

of

n

Using

electrical separate

breakers

NOTE:

manual operatio

tion to

event

for

NOTE:

terfactory

liability.

NOTET

to

notiee. Such

sponding

rnents

Toastmaster

change

changes,

previously pr.rrchased

for

specifications

revisions do not

producing

toaste_r

should be

csde$ tO

up

to 360

grounded

p"rpve.6[the. possibility

gblntlg;dl1€lg.eptacle

lines,

prirtddted

by

fuSes

rating.

mah$id

in-

This-

parts

otherthan

parts

relieves the manufacturer of all

(lr/lanufacturer)

product

and

entitle

rdference.

installatign ,Sofne,

ridblems t'iiiiportant

available.

genuineToastmas-

reserves

design

buyer to

the

improvernents, additions

equipmenl

muffins

per

acqord-

of

rrdth

or cirosit

This

and

informa'

in the

tool

the dght

without

cone-

or replace-

CAUTION: Halon which

ARN

W

toaster

into

and/or

CAUTION:

orotherflammable

other

any

WARNING,'

Live circuits

tests.

Use afireextinguisherfilled

suitable

is

pick

not

Do

I N G,'

entrange

bums

to

and exft

the body

Foryour,safety

vapors oiiiquiOs

appliance.

Use extreme

willbe exposed.

toaster

lhe

powered

for electric

up

ope,nings.

cah'resdlt'

nOtstol'e

do

during

care

onlywith

by stickin

Elgctrical

vicinity of

in the

electrical

CO.

equipment.

g

fi n

shock

o-i use

gasoline

this or

circuit

ge

or

rs

...

PREQAUTION:

procedure(q)

*The

(HCS) of chgmical

highli$hted

viation

(HCS) Sheei(s)

N

Of

has American

ccinversions

WenUWA,'

equipmentshould

persorihe].

vicing,

prgd.uqts,

fvith'bold

(HCS).

See the

Manual'fsr

(MSoS).'

piece

: f nis

E

sizgs of h4r{wgre. All hardware metric

are approximatb

Inspection, testing and repair

The

lpastef

excep!

when electricaltests

the

'

of

be

Hazard Communication Standard

chapter

in

this

These chemigal

face

letters

follou/ed

include the

productq

by thg

use will be abbre-

HazardComri'iuriication Standbrd appropriate Material Safety Data

equipment

performed

slroulfl be

is

made in America and

and

can

only

vary in

qualified

by

qnplgggFd

size.

electrical

of

service

when

ser-

dre required.

overall

width

Depth

Height

_

Toastin

g

width Length Height

Dimensions:

(tnctudes

Chamber

of Opening

2-114.

4'Legs)

Dimensions:

Back

TOASTER,

Guard)

SREo|F|CAT|ON

llaelal Tt\tnall

16-112'

(419mm)

CHART

x

24'(61Omm)

x

16-114'(413qm) 11-112'(292mm)

x

15'(381mm)

x

1-5/8" (41mm)

16-1n'(419mm)

x

(61Omm)

24"

x

16-114'(418mm) 11-112^

(292mm)

x

15'(381mm)

x

1-57sr

1a.tmm)

Approiciniate Approxiniate

Net Shipping

Construction

Finish Cord Plug

Electrical

Totalwattage

TotalAmperage Main

Panel Pre-heat Production

Circuit

Time

Capacity

Weight

Breaker

51

lbs

56lbs

6tt.

NEMA

(208V)

208V,1

2 Pole,

3200

15.4

20

360

Mutfins/Hour

(23

kg)

(25

kg)

Formed

(1.86m)

6.30P

Ph,50-60

3

Watts

Amp

Hz,

Wire

Amp

Minutes

& Welded

Stainless

Sheet

Steel

240V,1

51 56lbs

Steel

2 Pole,

360

(23

lbs

(25

(1.86m)

6ft.

NEMA

(240V)

Ph,

3600 Watts

15.0

Amp

20

Anip

20

Minutes

Muffin3/Flour

kg) kg)

6.30P

50-60 Hz,

3 Wire

INSTALLATION

WARNING:

A.

tnspect All

age bef ore and'durin carefully freight transft aged

must

1. Apparent apparent receipt the canie/s carder

necessary

2. NOT

request made an inspection Be internal

for

Shipping

shipping

Concealed

certain

containe.rs

inspected and

carder has dssunied

and delivery. condition, either be made

Damage it must be noted on the time of delivery,

at

may refuse the claim.

ctaim

apparent

for inspection of concealed

with carrier within 1 5

to

packaging

Damage

should be ercamined for dam-

g

unload

lf equipment is received in dam-

apparent or concealed, a claim

the

with

agent

Damage

until after

and

retain

delivering canier.

or Loss

(driver).

forms

or

will

supply

all

matedals for inspection.

g.

in

packaged

responsibil'rty for its sale

-

the freight

and it lf this

The

Loss - lf damage equipment

days. The

neoessary

contents

This eq uipment

at the factory.

lf

damage or

bill or

must be

is

not done, the

canierwill supplythe

is unpacked, a

damage must be

carrier

claim

plus

extemal

was The

loss

express

signed

by

loss is

or

will make

forms.

and

is

giioie

'

ttiE

C.

maliihd

niain

Electricalconnection

ModelTC2OSM

The

equipped

Checking

D.

1. Turn

2. Fr,rsh

3. Check

4.Visually glowing

and

5. Push

speeds

any etestricat

electrical

cord

with

the Installation

electrical

main

PowerON/OFF

conveyor

that

checkthat

red.

PARTIAL LOAD

for 20

up

originalspeed.

6. Push

PowerOIVOFF

connections

supply

TC24OM

&

and

Plug.

supply

souroe

is turned

toasters

source

Switeh'ON".

is

all heating

Figure 1.

See

moving

Button.

f

orward

elements

Checkthat

+/-5 seconds and

Switch'OFF'.

be

"OFF

factory

are

oON".

Figure

See

into toaster.

are heating

conveyor

retums to

then

sure

1.

Unpacking

B.

1. Remove staples Litt out

2.

toaster.

Carefully lift toaster

3.

4. Remove from the carton.

the bottom of the carton.

from

5. Remove the parts

chamber. loose

Instatl the 4'

6. conveyor

7. Install the retum crumb tray by brackets of the

Toaster

from

carlon.

packing

foam

loose

all

Be sure all

toaste r:f rom the carton and remove any

packing

or

Check

parts.

toaster

on the side of the tray against

toaster as shown in

materials

for any

legs

in desired location.

and

out of carton.

parts

and

damage to the unit or the

shown in Figure 1

poly

the

loose

from

Figure

bag frorn around

information parts

inside the toaster

positioning

1.

packet

are removed

place

and

the

the front legs

Visually

7. longer

8.

on.

Checkthat

that all

eheck

conveyor

heating elements

has stopped.

are

no

8. Installthe rack as shown

entry raclg

slide-out crumb

in Figure

tray and exit

1.

l=leatiqg Locate.d BeloW

Ele^mentS

Above

C6nveygr

Slideiout Crgrnb

Tiai

and

Retum Crumb fray

Figure

1

PARTS

ITEM PART

2

o 4

5 U 7 irt 0121 c I 30067

I ,/ti'1(,64

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tt

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15

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2Q 3156?

20 315CiJ

21 s99+o

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25 zwogzs

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30

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32

w

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35 3(ru70

36 37

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4 30075 45 30074 TIME 46

47 I

49

50

51

52 c5

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55 56 321049 [-AEEL, CAUTION

57 5U 301z,2

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shown 30664 WITtb,

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NO. DESCRIPTION OTY

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FANEI.

T,OP. I-IEATER

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FFIONI

BEARINGS,

31fft262 SPRINGS z Apply

79o7045 ['FROCKETS 31Q7212

I.IEAF{ t'EAIiINCi,

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FRONT ASSEMBLY z

HL,LLETT WELUM

F{EAFi,LEFT 1 ACCepls |en eno

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30247 RAOK, ELEMENTGUARD I':I9I€$S

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c0llu 27011-OO17 I EITMINAL ELOGK 7008180 ENTRY FACK

FIEAI INCi.

9I'

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FttsAI

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BUS BATI

u I Ffirir MruA FttsAH it hsuFlon Detvveen neafng ebments and

NU I nErU

uuFitrw, a-,52

I'AT.TEL

D\.rr r Lrvr nEAr

E'lJl

tsL)| I(JM HtsATING EOTTOM TIEATI SCREW WASH

I HEFIMAL SNAI' l.It IYDrLrl.tMEn

IN(i

b-3i.

TOF

HEATER

tlt,M nERt Ert

>

ol-EE!J..|9Sr!! r !:ILTLLEn

sl'EEu sdlN

Sl'EbD

IJN/L'TT

r!I

|,Irrnu

U(iFTEW FAN

I"LU{i/U9f{lJ rLU(:i/(J(,tlL, I

l-LUg/UUt{U l'lN

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i{EIAY

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(j()NTf,tgLLEFl

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I

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r

1(}-itz

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t'lN

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/tru9u56 EXr I tlAgK

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7610645 t'UDts, IN 152388301 c'tw556 UAl.LELi N{JN co6til LAUtsL

31616 rANtrL HEAI1

/uu595/ NAMEI'I.AIh

grg'rzb4

30696

LE\iU,

INSIDE PANEL

INSULAI ION GLIPS

U9NVEY9H I

gftUME

E r_ALit\

3-

FIAfINESS

FUNCTION

IDENTIFICATION

AND

'l

FUNCTION

Encloses K

E!

SU PPORT

Attachesto sidewall

'l

Protestion Een wnicn Cronveys

u/hich mal(e

Front snan ot conveyor

Bearing and spring assemb

ACCepts

2

I

tsN I

Rear

2 Engage

qnajn

1

ELEMtsN

tsLbMEN

ELEMENT Z4OV U

x 1t+.,

Ert Durr\rnl, ntr':n I

NG ELEMENT.[;240V 1 Element toasts

HE)( HD 8.32 X 3/8'

LLLg

H9|-LEH

WIS I

SWTTCH WUGHT€BEEN

I ASlitsMtsLY

t ASS_EM9LY 24OV

I ItFUl(,t\E I i,

HE 4 Afaches

uLt

SUPPOFT

UUrrLrFil,

ELEMENT 2O8V Element

U]!iU

& SLEEVE{re€d

LOgK{s€d h U.St 1 Toaster

at ttLEEVE-Non/t

LgGK{'lqdlJ.S-A

at l'LEEVE{rs€d h

uooH

KNQts

GUABD

f't|I

Lt

._....- ,,::i-,

...:,."::.;,.i tvgs.me

.

j:i.r,

.,

:1ij..

_ili

Ti

h u.S.A 1

.S-A &

G€man}

e cflrgny

G€rriar

''l

TOASls.top

't

it

r"9

U

I

Attaches suppolb and attaches

Attaohes to sldewall

I

Attacttes to ilght std€well

Alrqcnes

26

"-:(i0llV€[S

'''l:ii.:

ilitl,romrc|s

lhob

compEtes crpun

'l

cools air in botl9m companment

'l

Lonnec6

4

useo to

DnuIs oII curTer[ ro

1

Toaster cord &

1 Toaster cord 1 Toalsfer G6id &,

-Toaster

'l

4 Ataches too heateaauDoort Danel

Momenrary swncn

1 'l

I /\ccess

1

Loads rtems onto conveyor Delivers items to

1

Fleceives ftems cabhes crumbs

4 AOJU$aDle |egs USeO lO SUppOn ne

Non sKicl c€

4

rLAU

I'KIU

I }tAY

TBAY

t lV

Caution

HOT

Caution label

Marntarns LllsstDates neat between toa$er and

Attaches sicle

16

Toasfnaster logo

4 Usecl to holcl insulation in

-Providesconnecfi

OASTER

MANUAL

Toaster oDeration

enner

pressure

shaft

wiul Dour

fink used to

igts

toasts bo-tqm oJ rteql

to atiach

)d

rns

toaster otf

I UmS Speeo oornror|er to a set speeo

ouad

mount tan

@rd & twist

cord&Tin

tor

foaedjusting relay

label

6

of toaster

t0 support top heater

electncal

from tan

9l€ln9ols

pFments elements elemenE

lo.lqE

nOm

conveyor

speeo or agnveyor

components

blades

'tems

nrcUgn toaster

up rle conveyorDelt

oI nont conveyor snan

eno

to conveyor

of convEyor

0t rear @nveyor snan

m eno ot

rear

convevor snan

enos ol cnarn

yor

dt€lssemDle chain

ltem

0f

item

ll:

electrlcal

heauno elements

to support top

support bottom

to

ts'^{flLlg€qppq4,Dllqrn

bouom ol nem

parts

when overheatecl

24UV

i|06 Ot

lO IZOV l0r

to crmponenb

ran

wfin Iermtnat

pin pin plug

&

lwrgt

time delay

retum

trom conveyor

fiom

DON|eq

space Detween

panel

onbeiw6eleffi icafcomoonents

and maintenance

m9tor

plug

lock

lspf

iptug

plg$ pusneo

relay

crumb trav

nems

DtocK

|I cullem

lor

loasler and

place

dnve

Io

heater

qrErw

parBat

toaos

beneatn oatches crumDs

and

inside

toaster

conveyor

metal

heater

n9ar9!

COnrOl C|rcUn

rs

roo

toaster

wa[

panel

rear

parts

nlgn