Toastmaster TC21A, TC17A User Manual 2

Serial Tag Location on Left Rear
TC17A, TC21A Conveyor Toasters
SPL122405-PF-BD
June 21, 2010
December 24, 2005
Replaces PMD-23-002
Rev. B-V1-12/00
Serial # Code First 4 digits - order of production Fifth digit - model specific Sixth and Seventh digit - month of production Eighth and Ninth digit - year of production
Starting Serial # 000010101 thru
000011203
• TC17A
• TC17A3
• TC17A3-EC
• TC17A3-FEC
Parts Manual
with Wiring Diagrams for domestic and standard
export toasters
Table of Contents: Page 2
STAR INTERNATIONAL HOLDINGS INC. COMPANY
Star - Holman - Lang - Wells - Bloomeld - Toastmaster
1-847-741-3300 fax 1-847-741-4406 (Parts Department)
© 2005 Toastmaster, A Middleby Company
email: techsupport@middleby.com
10 Sunnen Drive, St. Louis, MO 63143 U.S.A.
(800) 807-9054 (314) 781-2777
Parts & Service (800) 807-9054
www.star-mfg.com
• TC17A3-REC
• TC21A
• TC21A3
• TC21A3-EC
• TC21A3-FEC
• TC21A3-REC
These Models are no longer in production.
is a registered trademark of Toastmaster, A Middleby Company. All rights reserved.
Middleby Cooking Systems • 1400 Toastmaster Drive • Elgin, IL 60120
1
Table of Contents
Spec Sheet TC17A Series ........................................................3
Spec Sheet TC21A Series ........................................................7
Key Parts ................................................................................ 11
View of Internal Parts ............................................................. 12
Parts List for Internal Parts .....................................................13
View of External Parts ............................................................ 14
Parts List for External Parts ................................................... 15
Wiring Diagrams (electrical schematics)
120V TC17 A 45038C (Original with AC Drive Motor) ............ 16
208/240V TC17A & TC21A 45040C
(Original with AC Drive Motor) ................................................17
120V TC17A Converted to DC Drive Motor, 52285C .............. 18
208V/240V TC17A & TC21A Converted to
DC Drive Motor, 52287C......................................................... 19
Instructions to convert to “DC” Conveyor Motor, 52435 .......... 20
2345678910
“AC DRIVE MOTOR / SPEED CONTROLLER
ARE REPLACED BY “DC” KITS
View of INTERIOR PARTS
11
CONVERSION KITS
54753 TC21A 240 V
54751 TC17A 208 V
52436 TC17A 120 V
“AC” CONTROLS TO “DC”
52447 TC21A 208 V
54752 TC17A 240 V
THE ABOVE INCLUDES
ITEMS 10, 15, 17, 27, 28
AND 32, AND INSTALLA-
TION INSTRUCTIONS
#52435B.
KEY PARTS
*CONVERSION KIT - See Item(s) 10, “AC” Components are no longer avail-
able
3
6
9
1A through 1F
4, 4A
7
2, 2A, 2B
5
8
7A
KEY PARTS
TC17A & TC21A CONVEYOR TOASTER
Item
Qty Part No Description Application
No
1a 1 2N-33404 ELEMENT,HEATING BTM 120V TC17 1b 1 2N-33405 ELEMENT, HTG 120V 860/250W TC17 1c 2 2N-33423 ELEMENT, HTG 208V 1060/250 TC17 1d 2 2N-33425 ELEMENT, HTG 240V 1060/250 TC17 1e 2 2N-41796 ELEMENT, HEATING BOT 208V TC21
1f 2 2N-41797 ELEMENT, HEATING BOT 240V TC21
2 1 2U-52223 ASSY, MOTOR DC TC17D/TC21D TC17D/TC21D 2a 1 2b 1 J6-58390 CONVEYOR DRIVE MOTOR, CAN ALSO BE USED (UNIVERSAL KIT, w/MAGNET), DC
3 1 2E-30697 TRANSFORMER 230VP/115VS
4 1 2U-27392-0002 FAN AXIAL 115V 110CFM 4a 1 2U-97525 FAN, 230V 208V/240V
5 1 2E-Z13598 SWITCH ROTARY 3 POSITION
6 1 2J-3002808A CONTROLLER, SPEED DCV TC17 TC17 120V
6 1 2J-3002808B CONTROLLER, SPEED DCV TC17 TC17, 208V
6 1 2J-3002808C CONTROLLER, SPEED DCV TC17 TC17, 240V
6 1 2J-3002808D CONTROLLER, SPEED DCV TC21 TC21, 208V
6 1 2J-3002808E CONTROLLER, SPEED DCV TC21 TC21, 208V
7 2 2J-3006098 CONTROLLER, TEMP 120V 120V 7a 2 2J-3006099 CONTROLLER, TEMP 240V 208/240V
8 1 2T-38079 THERMOSTAT, COOLDOWN, SNAP DISC N.O.
9 1 2E-48635 BREAKER, CIRCUIT 240V .3A
10* 1 2U-52436 MOTOR RETROFIT KIT AC TO DC VOLTAGE TC17A 120V 10a 1 10b 1 J6-54752 KIT,TO DC DRIVE MOTOR TC17A 240V 10c 1 J6-52447 KIT,TO DC DRIVE MOTOR TC21A 208V 10d 1
3002757 NLA CONVEYOR DRIVE MOTOR, CAN ALSO BE USED - WIRES ONLY DC
54751 NLA KIT CONVERSION TO DC DRIVE MOTOR TC17A 208V
54753 NLA KIT CONVERSION TO DC DRIVE MOTOR TC21A 240V
12
TC17A & TC21A CONVEYOR TOASTER INTERIOR PARTS
Qty Part No Description Application
19 1 30697 TRANSFORMER, 230Vp:115Vs
ITEM QTY. P/N DESCRIPTION
26 1 2E-Z13596 SWITCH, ROTARY 3-POSITION
No
Item
20b 1 39260 BOTTOM PANEL, TC21D
20A 1 42681 BOTTOM PANEL, TC17D
27 1 2J-3002808A CONTROLLER, SPEED DCV TC17 TC17 120V
22A 1 27392-0002 COOLING FAN, 115V, 120V ONLY
27 1 2J-3002808B CONTROLLER, SPEED DCV TC17 TC17, 208V
27 1 2J-3002808C CONTROLLER, SPEED DCV TC17 TC17, 240V
27 1 2J-3002808D CONTROLLER, SPEED DCV TC21 TC21, 208V
23 1 27470-0004 GUARD, FAN
25 1 45078 DECAL, CONTROL PANEL
22B 1 97525 COOLING FAN, 230V, 208V/240V
27 1 2J-3002808E CONTROLLER, SPEED DCV TC21 TC21, 208V
28 4 2R-33402 KNOB, CONTROLS
26 1 33388 SWITCH, 3-POSITION, ON/OFF/STBY
29A 2 2J-3006098 SWITCH, TOP/BTM TEMP ADJ 120V
30A 1 J6-47672 ASSY,CORDSET 20A-125VAC 120V
29B 2 2J-3006099 SWITCH, TOP/BTM TEMP ADJ 208/240V
Parts List for INTERIOR PARTS
COOL DOWN THERMOSTAT NORMALLY
OPEN (closes at 120°F)
BELOW
CORRECT KIT
1 3002808A TC17, 120V
1 3002808B TC17, 208V
1 3002808C TC17, 240V
1 3002808D TC21, 208V
27 1 SELECT THE KIT, SPEED CONTROLLER
31 1 2T-38079
32 1 2E-48635 CIRCUIT BREAKER, 0.3A
33 1 J6-45082 ASSY, CORDSET AXIAL COOLING FAN
34 1 2E-3002639 RECEPTACLE, 120V
35 1 2E-3002640 PLATE COVER SS WALL
30B 1 J6-50578 ASSY,CORDSET 2050V 20A 208/240V
36 1 F7-47437 FRAME, FRONT
1 3002808E TC21, 240V
28 4 33402 KNOB, CONTROLS
37 1 J6-47394 BRACKET, RIGHT W/BUSHING
36A 1 F7-47457 FRAME, REAR
29B 2 3006099 SWITCH, TOP/BTM TEMPERATURE ADJUSTMENT,
29A 2 3006098 SWITCH, TOP/BTM TEMPERATURE ADJUSTMENT, 120V
38 1 J6-47393 BRACKET, LEFT W/BUSHING
208V/240V
20A
(CLOSES AT 120 DEGREES F)
31 1 38079 COOL DOWN THERMOSTAT NORMALLY OPEN
32 1 48635 CIRCUIT BREAKER, 0.3A
33 1 45082 CORDSET, COOLING FAN
30B 1 50578 CORD & PLUG, NEMA 6-20P, 20A, TC17D/TC21D 208V/240V,
30A 1 47672 CORD & PLUG, NEMA 5-20P, TC17D 120V, 20A
TC17D/
TC21D
34 1 3002639 RECEPTACLE, 5-20R
36 1 47437 FRAME, FRONT
35 1 3002640 COVER, ELECTRICAL 120V
37 1 47394 BRACKET, RIGHT WITH BUSHING
36A 1 47457 FRAME, REAR
38 1 47393 BRACKET, LEFT WITH BUSHING
TC17A & TC21A CONVEYOR TOASTER INTERIOR PARTS
Qty Part No Description Application
Item
47441 NLA SHAFT ASSY, REAR, EC
No
1C 2 2N-33423 ELEMENT, HTG 208V 1060/250, DUAL TC17 208V
1B 1 33405 DUAL TOP HEATER TC17/120V, 860W+250W
1A 1 33404 SINGLE BTM HEATER TC17/120V, 860W
1A 1 2N-33404 ELEMENT, HEATING BTM 120V, SINGLE TC17 120V
1B 1 2N-33405 ELEMENT, HEATING 120V 860/250W, DUAL TC17 120V
ITEM QTY. P/N DESCRIPTION
1E 2 41796 DUAL HEATER (TOP & BTM) TC21/208V, 1200W+250W
1C 2 33423 DUAL HEATER (TOP & BTM) TC17/208V, 1060W+250W
1D 2 33425 DUAL HEATER (TOP & BTM) TC17/240V, 1060W+250W
1F 2 2N-41797 ELEMENT, HEATING BOT 240V 1200W+250W TC21 240V
1E 2 2N-41796 ELEMENT, HEATING BOT 208V 1200W+250W TC21 208V
1D 2 2N-33425 ELEMENT, HTG 240V 1060/250, DUAL TC17 240V
3 1 55563 SHAFT ASSEMBLY, REAR, WITH SPROCKETS
1F 2 41797 DUAL HEATER (TOP & BTM) TC21/240V, 1200W+250W
3 1 J6-55563 ASSY,SHFT REAR TC14,18,17,21
4A 1 J6-33396 ASSY, SHAFT FRONT w/SMOOTH ROLLERS
3A 1
SHAFT ASSEMBLY, FRONT, w/SPROCKET
ROLLERS
54704 NLA BELT, CONV, TC21EC, 68-3/8” TC21EC
5 2 7610849 KIT, FRONT BEARING ASSEMBLY (inc. items 6-7)
6 2 7008178 BEARING, FRONT
7 2 3103262 SPRING
3A 1 47441 SHAFT ASSEMBLY, REAR, EC
4B 1 47392 SHAFT ASSEMBLY, FRONT, WITH SPROCKET ROLLERS
4 A 1 33396 SHAFT ASSEMBLY, FRONT, WITH SMOOTH ROLLERS
5 2 C9-7610849 KIT, FRONT BEARING ASSY
6 2 2P-7008178 BEARING, BLOCK FRONT
4B 1 J6-47392
7 2 2P-3103262 SPRING,COMPRESSION ZINC
8 3 3102930 RETAINER, E-RING, 5/16"/7.9mm (1 for NON FEC)
8 3 2C-3102930 RETAINER,E-RING 5/16
9A 1 2P-7006964 BEARING, REAR RIGHT MOTOR
9A 1 7006964 BEARING, REAR RIGHT, MOTOR
10 1 2P-34129 SPROCKET, 12TOOTH .25B12-5/16
9B 1 2A-7006963 BEARING, REAR LEFT
10 1 34129 SPROCKET, DRIVE SHAFT, 12T
11 1 32090 DRIVE CHAIN, 16-1/4"/413mm WITH MASTERLINK
9B 1 7006963 BEARING, REAR LEFT
11 1 J6-32090 DRIVE CHAIN, 16-14” w/MASTER LINK
12 1 2C-3101212 LINK,MASTER #25 ROLLER CH
12 1 3101212 MASTER LINK, DRIVE CHAIN
13A 1 J6-33392 BELT,CONVEYOR TC17 3/8P TC17
13B 1 J6-39351 BELT,CONVEYOR TOASTER, 33”, 113 LINKS TC21
13C 1 2B-47636 BELT, CONV, TC17 FEC, 42” 141 LINKS
13D 1
13
(58390 UNIVERSAL KIT CAN ALSO BE USED)
3002757 NLA MOTOR DRIVE - WIRES ONLY
15 1 52223 MOTOR, DRIVE WITH SLEEVING AND MALE TERMINALS
13B 1 39351 BELT, CONV, TC21 10" x 33"/254 x 838mm, 113 LINKS
13A 1 33392S BELT, CONV, TC17 10" x 25"/254 x 635mm, 85 LINKS
13C 1 47636 BLT, CONV, TC17 FEC, 42", 141 LINKS
13F A/R 2B-33393 BELTING, WIRE 12” SECTION
13E 1 2B-47753 BELT, CONVEYOR TC17EC 60-3/8” TC17EC
13E 1 47753 BELT, CONV, TC17EC, 60-3/8
13D 1 54704 BELT, CONV, TC21EC, 68-3/8
14 2 2C-33394 LINK, WIRE 3/8
15 1 2U-52223 ASSY, MOTOR DC
14 2 33394 MASTER LINK, CONVEYOR BELT
13F A /R 33393 BELT, CONV, 12" SECTION
17 1 2P-34128 SPROCKET, 20T-1/4 25B20
18 1 2E-33406 BLOCK, TERM 3POLE
15A 1
19 1 2E-30697 TRANSFORMER, 230VP: 115Va
20A 1 J6-42681 PANEL, BOTTOM TC17D
17 1 34128 SPROCKET, MOTOR, 20T
15A 1 3002757 MOTOR, DRIVE - WIRES ONLY
20B 1 J6-39260 PANEL, BOTTOM TC21D
18 1 33406 TERMINAL BLOCK, 3-POLE
23 1 2R-27470-0004 GUARD, FAN
22B 1 2U-97525 FAN, 230V 208/240V
25 1 2M-45078 DECAL, CONTROL PANEL TC17/TC21
22A 1 2U-27392-0002 FAN,AXIAL 115V 110CFM 120V
View of EXTERIOR PARTS
OPTIONS:
REAR EXIT TRAY, PART NUMBER 45783
HORIZONTAL ENTRANCE RACK, PART NUMBER 47203
CONVEYOR SUPPORT, EC PART NUMBER 47669
14
TC17A & TC21A CONVEYOR TOASTER INTERIOR PARTS
Item No Qty Part No Description Application
1 1 J6-3951 WLDMT, EXIT REAR
2 1 2W-50576 WLDMT,RACK RETURN TC17/TC21
3a 2 33253 NLA PANEL, SIDE TC17A
3b 2 39278 NLA PANEL, SIDE TC21A
5 4 2R-48775 ASSY, LEG, 4”
6 4 2R-3101908 LEG, 4IN ADJ FT (NPS)
7 4 2P-31254 CUP, FOOT CUT DOWN
8a 1 J6-33390 PAN, CRUMB TRAY, SLIDE-IN TC17
8b 1 J6-39259 PAN, ENTRANCE CRUMB TC21
8c 1 J6-47383 CRUMB TRAY, SLIDE-IN FEC-TC17
8d 1 J6-47572 CRUMB TRAY, SLIDE-IN FEC-TC21
9 1 2D-33391 PAN,CRUMB LOWER
10 1 2B-33410 RACK, ENTRANCE TC14
11a 1 J6-47672 ASSY,CORDSET 20A-125VAC 120V
11b 1 J6-50578 ASSY,CORDSET 250V 20A(6-20P) 208/240V
OPTIONS
1 J6-45783 EXIT TRAY, REAR
1 J6-47203 ENTRANCE RACK, HORIZONTAL
15
Wiring Diagrams (electrical schematics)
USE
AVAILABLE
NO LONGER
45038C
KIT
CONVERSION
16
WIRING DIAGRAM, 120V TC17A, with FACTORY INSTALLED “AC” CONVEYOR DRIVE MOTOR
KIT
USE
AVAILABLE
NO LONGER
CONVERSION
45040C
17
WIRING DIAGRAM, 208/240V TC17A & TC21A, with FACTORY INSTALLED “AC” CONVEYOR DRIVE MOTOR
WIRING DIAGRAM, 120V TC17A, CONVERTED TO “DC” CONVEYOR DRIVE MOTOR
52285C
18
52287C
19
WIRING DIAGRAM, 208/240V TC17A & TC21A, CONVERTED TO “DC” CONVEYOR DRIVE MOTOR
52435B
20
Instructions to convert to “DC” Conveyor Motor, 52435
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