Toastmaster TC208M Installation Manual

Place this chapter in the Toaster

TABLE OF CONTENTS

WARRANTY

1 WARNINGS

CAUTIONS

INTRODUCTION

SPECIFICATION CHART

INSTALLATION

PARTS IDENTIFICATION AND FUNCTION

6-7

EQUIPMENT SET

UP AND CLOSE PROCEDURES

TROUBLESHOOTING

10-11

ORDERING AND SERVICE INFORMATION

NON

SCHEDULED MAINTENANCE

12-17

Section of your Equipment Manual

MANUFACTURED

EXCLUSIVELY FOR

McDONALD'S®

Toastmaster®

A Middleby Company 1400

Toastmaster Drive Elgin, IL

60120 (847)741-3300 FAX (847)

741-4406 Middleby Corp 24 Hour

Service Hotline 1-800-238-8444

CONVEYOR TOASTERS

Models TC208M & TC240M

ELECTRICAL SCHEMATIC & WIRING

McDONALD'S TOASTER LIMITED WARRANTY|

All equipment manufactured by Toastmaster Commercial which is sold under the "Toastmaster" trademark and used for commercial purposes is warranted against defects in materials and workmanship. The warranty runs for one year (see exception*) from the date of original installation or 18 months from the original date of purchase, and is for the benefit of the original purchaser only. ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR PURPOSE ARE EXCLUDED. Seller shall in no event be liable for direct, indirect or consequential damages in connection with Toastmaster Commercial products.

Seller's obligation under this warranty is limited to the repair of defects without charge, by a factory authorized service agency or one of its sub-service agencies. Such repair service will be provided on customer's premises except in the case of portable products.

Models that are considered portable (devices with cord and plugs except conveyor toasters) must be taken or shipped to the closest authorized service agency, transportation charges prepaid.

This warranty is not effective if damage occurs because of accident, carelessness, improper installation, lack of proper set-up supervision when required; or, because equipment is installed on a different voltage, steam or gas service then designated on the equipment nameplate; or, if the equipment is installed or operated in any manner contrary to the installation and operation instructions. In these cases, repairs will be made at a reasonable cost. Work performed by unauthorized personnel or service agencies voids 'this warranty.

Authorized service agencies are located in principal cities throughout the United States. This warranty is valid in the 50 United States and is void elsewhere. Please consult your classified telephone directory, your food service equipment distributor, or write the Factory Service Department, Toastmaster®, 1400 Toastmaster Drive, Elgin, Illinois 60120, for information and other details concerning service of this warranty

.*NOTE: Exceptions - Model SS2, Sink Sanitizer warranty runs 90 days.

18-19

This manual is for the exclusive use of licensees and employees of McDonald”s Systems, Inc. 1995 McDonald’s Corporation Printed in March Printed in All Rights Reserved EM T6 The United States of America

INTRODUCTION

The Models TC208M & TC240M toaster is a commercial conveyor toaster designed to uniformly toast English muffins in large quantities, using either batch or continuous feed methods. A partial load switch permits individual muffin toasting without changing batch settings.

The toaster is capable of producing up to 360 muffins per hour.

WARNING: The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breakers of the proper rating.

SAFETY

WARNING: In case of fire de-energize toaster at disconnect switch. This will cut off power to the heating elements and allow the toaster to cool thus reducing the temperature and making it easier to stop the fire.

CAUTION: Use a fire extinguisher filled only with CO2 or Halon which is suitable for electric powered equipment.

WARNING: Do not pick up the toaster by sticking fingers into toaster entrance and exit openings. Electrical shock and/or burns to the body can result.

CAUTION: For your safety do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

NOTE: Retain this manual for future reference. This manual provides detailed information for installation and operation of your Toaster. It also contains some information to assist the operator in diagnosing problems in the event of a malfunction. This manual is an important tool for the operator and should be kept readily available.

NOTE: Using any parts other than genuine Toastmaster factory supplied parts relieves the manufacturer of all liability.

NOTE: Toastmaster (Manufacturer) reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.

PRECAUTION: Hazard Communication Standard (HCS)--The procedure(s) in this chapter include the use of chemical products. These chemical products will be highlighted with bold face letters followed by the abbreviation (HCS). See the Hazard Communication Standard (HCS) Manual for the appropriate Material Safety Data Sheet(s) (MSDS).

WARNING: Use extreme care during electrical circuit tests. Live circuits will be exposed.

NOTE: This piece of equipment is made in America and has American sizes of hardware. All hardware metric conversions are approximate and can vary in size.

WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. The toaster should be unplugged when servicing, except when electrical tests are required.

TOASTER SPECIFICATION CHART

Model TC208M Model TC240M

Overall Dimensions:

Width Depth (Includes 2-1/4" Back Guard) Height (Includes 4" Legs)

16-1/2" (419mm)

24" (610mm)

16-1/2" (419mm)

24" (610mm)

16-1/4" (413mm)

Toasting Chamber Dimensions:

Width Length Height of Opening

11-1/2" (292mm)

15" (381 mm)

1 -5/8" (41 mm)

11-1/2" (292mm)

1-5/8" (41 mm)

15" (381mm)

Approximate Net Weight 51 Ibs (23 kg) 51 Ibs (23 kg) Approximate Shipping Weight 56 Ibs (25 kg) 56 Ibs (25 kg) Construction Formed & Welded Sheet Steel Finish Stainless Steel Cord 6 ft. (1.86m) 6ft. (1.86m)

Plug NEMA 6-30P (208V) NEMA 6-30P (240V)

Electrical

208V, 1 Ph, 50-60 Hz,

2 Pole, 3 Wire

240V, 1 Ph, 50-60 Hz,

2 Pole, 3 Wire

Total Wattage 3200 Watts 3600 Watts

Total Amperage 15.4 Amp 15.0 Amp Main Panel Circuit Breaker 20Amp 20Amp Pre-heat Time 20 Minutes 20 Minutes

Production Capacity 360 Muffins/Hour 360 Muffins/Hour

INSTALLATION

WARNING:

A. Inspect for Shipping Damage

All shipping containers should be examined for damage before and during unloading. This equipment was carefully inspected and packaged at the factory. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.

1. Apparent Damage or Loss - If damage or loss is apparent it must be noted on the freight bill or express receipt at the time of delivery, and it must be signed by the carrier's agent (driver). If this is not done, the carrier may refuse the claim. The carrier will supply the necessary claim forms.

2. Concealed Damage or Loss - If damage or loss is NOT apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. The carrier will make an inspection and will supply necessary claim forms. Be certain to retain all contents plus external and internal packaging materials for inspection.

B. Unpacking Toaster

1. Remove staples from carton.

Before making any electrical connections be sure the main electrical supply source is turned "OFF"

C. Electrical Connection

The Model TC208M & TC240M toasters are factory equipped with cord and plug.

D. Checking the Installation

1. Turn main electrical supply source "ON".

2. Push Power ON/OFF Switch "ON". See Figure 1.

3. Check that conveyor is moving forward into toaster.

4. Visually check that all heating elements are heating and glowing red. See Figure 1.

5. Push PARTIAL LOAD Button. Check that Conveyor speeds up for 20 +/-5 seconds and then returns to original speed.

6. Push Power ON/OFF Switch "OFF".

7. Visually check that all heating elements are no longer on.

8. Check that conveyor has stopped.

2. Lift out foam packing and poly bag from around toaster.

3. Carefully lift toaster out of carton.

4. Remove all loose parts and the information packet from the carton. Be sure all loose parts are removed from the bottom of the carton.

5. Remove the toaster from the carton and remove any parts or packing materials from inside the toaster chamber. Check for any damage to the unit or the loose parts.

6. Install the 4" legs shown in Figure 1 and place conveyor toaster in desired location.

7. Install the return crumb tray by positioning the brackets on the side of the tray against the front legs of the toaster as shown in Figure 1.

8. Install the entry rack, slide-out crumb tray and exit rack as shown in Figure 1.

Figure 1

PARTS IDENTIFICATION AND FUNCTION

ITEM PART NO. DESCRIPTION QTY FUNCTION

1 7610842

TOP PANEL WELDMENT

Encloses top of toaster

2 7008168

SIDE PANEL

Encloses side componen

ts 3 30051

PANEL, TOP HEATER SUPPORT

Attaches to sidewall to support top heater

4 7008170

BOTTOM PANEL

Encloses electrical components

5 27470

0004

PAN GRILL

Protection from fan blades

7007044

BELTING

Belt which conveys items through toaster

7 3101215

BELT LINKS

Links which make up the conveyor belt

30067

FRONT ROLLER WELDMENT

Front shaft of conveyor

9 7610849

BEARINGS, FRONT ASSEMBLY

Bearing and spring assembly

10 7008178

BEARINGS, FRONT

Accepts either end of front conveyor shaft

11 3103262

SPRINGS

Apply pressure to conveyor

30063

REAR ROLLER WELDMENT

Rear shaft of conveyor

13 7006963

BEARING, REAR LEFT

Accepts left end of rear conveyor shaft

14 7006964

BEARING, REAR RIGHT

Accepts right end of rear conveyor shaft

7007045

SPROCKETS

Engage with both ends of chain to drive conveyor

16 7007605

CHAIN

Drives conveyor

17 3101212

MASTER LINK

Chain link used to diassemble chain

18 30247

RACK, ELEMENT GUARD

Protects elements

19 30050

TOP HEATING ELEMENT ASSEM

BLY 208V

Toasts top of item

30100

TOP HEATING ELEMENT ASSEMBLY 240V

Toasts top of item

20 31582

TOP HEATING ELEMENT 208V

Toasting element

20 31583

TOP HEATING ELEMENT 240V

Toasting element

21 30340

BUS BAR

Connects elements electrically

22 3102634

STRIP, MICA REAR

Insulation between heating elements and metal parts

2001327

NUT KEPS

6-32 9 Attaches elements

24 7008183

ELEMENT SUPPORT BRACKET

Supports and attaches heating elements

25 2000023

SCREW,

6-32 X 1/4,

SLT HEX

Attaches

elements

26 7008175

PANEL, TOP HEATER SUPPORT

Attaches to sidewall to support top heater

27 30209

BOTTOM HEATER SUPPORT, RIGHT

Attaches to right sidewall to support bottom heater

28 30054

BOTTOM HEATER SUPPORT, LEFT

Attaches to left sidewall

to support bottom heater

29 31585

BOTTOM HEATING ELEMENT 208V

Element toasts bottom of item

31587

BOTTOM HEATING ELEMENT 240V

Element toasts bottom of item

30 3B20A8801

SCREW WASH HEX HD

8-32 X 3/8" 26 Used to attach parts

30519

THERMA

L SNAP DISC

Turns toaster off when overheated

32 30697

TRANSFORMER

Converts from

208

or 240V to 120V for control circuit

33 3002757

MOTOR

Drives the conveyor

34 3002808

SPEED CONTROLLER

Controls speed of conveyor

30076

SPEED CONTROLL

ER KNOB

Turns speed controller to a set speed

36 30069

SPEED CONTROLLER GUARD

Knob guard

37 3003828

ON/OFF SWITCH

Completes circuit to components

38 27392

0002

FAN 1 Cools air in bottom compartment

27159

0003

CORD SET, COOLING FAN

Conn

ects fan with terminal block

40 21226

0007

SCREW FAN MOUNTING

Used to mount fan

41 3001226

FUSE

Shuts off current to motor if current draw is too high

42 30640

PLUG/CORD PIN

SLEEVE

Used in

U.S.A

Toaster cord

pin plug

31974

PLUG/CORD TW

IST LOCK

Used in

Toaster cord

twist lock plug

42 30641

PLUG/CORD PIN

SLEEVE

Toaster cord

pin plug

42 31973

PLUG/CORD TWIST LOCK

Toaster cord

twist lock plug

30640

PLUG/CORD PIN

SLEEVE

Toaster cord

pin plug

43 2001371

NUT, KEPS

10-32 4 Attaches top heater support panel

44 30075

PUSHBUTTON SWITCH w/LIGHT

GREEN

Momentary switch pushed for partial loads

45 30074

TIME DELAY RELAY

Activated by momentary switch to

speed up conveyor

46 30073

SOCKET, OCTAL RELAY

Mount for time delay relay

47 30118

RELAY ACCESS DOOR

Access for adjusting relay

48 27011

0017

TERMINAL BLOCK

Connects incoming power

7008180

ENTRY RACK

Loads items onto conveyor

50 7609868

EXI

T RACK

Delivers items to return crumb tray beneath toaster

30077

RETURN CRUMB TRAY

Receives items from conveyor and catches crumbs

52 7610845

SLIDE IN CRUMB TRAY

Catches crumbs from items inside toaster

1523B8301

LEGS,

BLACK PLASTIC

4 Adjustable legs used to support the toaster

3100558

CAP LEG NON SKID

Non skid cap on leg

55 30861

LABEL

Caution label

56 321049

LABEL, CAUTION HOT

Caution label

57 31616

PANEL REAR

Maintains space between toaster and wall

58 30122

INSIDE PANE

L 1 Dissipates heat between toaster and rear panel

59 B301A8855

SCREW

Attaches side panel

Not shown

7005957

NAMEPLATE

Toastmaster logo

Not shown

3101254

INSULATION CLIPS

Used to hold insulation in place

Not shown

30864

WIRE HARNESS

Pro

vides connection between electrical components

U.S.A

Non/U.S.A & Germany

Used in Germany

Not shown

30696 CONVEYOR TOASTER MANUAL

Toaster operation and maintenance

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