INTRODUCTION TO THE INSTALLATION MANUAL FOR EXES-6000
This manual forms part of the Installation Manual for TO A INTERCOM SYSTEM EXES-6000.
You may add the CP-64 to your TOA INTERCOM SYSTEM EXES6000, according to your specific needs, to obtai n vari ous other
functions. Correct operation of these additional functions is
Provision of such additional function requires the following:
(1) Connection of the additional equipment, as required.
(2) Selec tion o f f uncti on s wh ich s at isfy your needs and setting up
these functions in the respective equipment.
For (1) Connections of Equipment, etc., refer to " Instal lation
Handbook of Model EX-610/620/630 EXCHANGE" or " Opera-
tion Manual of Data Transmitting and Receiving Units", etc.
INSTALLATION HAND BOOK OF EXES-6000
EXES-6000
EX-610/620/630
INSTALLATION
HAND BOOK
OF EXCHANGE
133-21-117-1
EXES-6000
CP-64
INSTALLATION
HAND BOOK
133-21-119-3
(This Hand Book)
This "Installation Handbook of CP-64" deals principally with (2)
Selection of functions and setting up of respective equipment.
This Handbook also explains the connection method for the EXES-
6000 Tie-line System using the CP-64 and the TI-62 units.
There are certain minimum installa tion requirements to be met even
through you may not need many additional functions or additonal
tions or equipments, it is not necessary to read instruction s on
unrequired functions. Make sure, however, that careful study of the
necessary parts of this booklet should be done before proceeding
further
when you may use only some or the additional func-
.
DATA TRANSMITTING AND RECEIVING UNIT
"DT-E11 OPERATION MANUAL" 133-05-094-1A
"DR-B61 OPERATION MANUAL" 133-05-095-0
EXES-6000
CP-64
INITIAL
CHECKING
SHEET FOR
THE SYSTEM
133-21-121-8
— 2 —
PART 1. TIE-LINE SYSTEM
TIE-LINE CONNECTION OF THE EXCHANGES
Functions of the Central Processing Unit CP-64 and Tie-line Interface Unit TI-62
To make communications between exchanges possible in the EXES6000 system, the CP-64 and the Tie-line Interface Unit TI-62 are
required in addition to the exchange EX-630.
The TI-62 is the interface unit fo r transmitting and receiving audio
signals and dial data signals between the exchanges.
After receiving dial signals from the station, the CP-64 transmits the
dial data signals to the TI-62 and instructs it to make calls to the
other exchange. The CP-64 also receives the dial data signals from
the other exchange through the TI-62 and calls the station which is
instructed to call by the other exchange.
Overall functions of the system using the Tie-line function are
determined by programming made in the CP-64.
Exchange "A"
Dial
data
Audio
Signal
Call
Exchange "B"
2. Number of stations, paging zones and links
Composition of exchange (s )
Without tie-lines
2 exchanges
3 exchanges
Maximum
number of
links within
own exchange
16
16
*1
Maximum
number of
links between
tielined
exchanges
16
*2
Station
Number of
exchange
1
2
Maximum
number of
stations
256
512
Station
Maximum
number of
paiging zones
All call +31 zones
All call +30 zones
(15 zones/
1 exchange)
*
4
*1 The links within own exchange as well as the tie-line links are used in each tie-line communication.
*2 Each exchange needs one or two Tie-line Interface Unit TI-62.
*3 Each exchange needs two Tie-line Interface units TI-62.
*4 A ll call paging is provided to all the paging zones of all the exchanges connected by tie-line.
16
*1
8 between each
tielined link *3
3
768
All call +45 zones
(15 zones/
1 exchange)
— 3 —
3. Numbering schedule for stations and paging zones
Numbering for stations
Type of exchange
Single Exchange (EX-1)
Exchange "A" (EX-2A/3A)
Exchange "B" (EX -2B/3B)
Exchange "C" (EX-3C)
Standard
200~455
470~725
740~995
Without personal number
100~355
*1
400~655
*1
700~955
*1
*1 The first station number of each exchange can be set as any of the following numbers:
100/200/300/400/500/600/700/800/900
*2 No.1 through 8 are employed for Combination Paging.
Numbering for paging zones
All call
0
(00)
00
Zone
1~9 *2
(01-31)
01~15
16~30
31~45
— 4 —
WIRING FOR TIE-LINE CONNECTION OF THE EXCHANGES
Each exchange can be connected by means of a cable with a diameter of 0.65mm (25.6 mil s.) for a distance of up to
2km (5600 ft).
Regarding the tieline links which are not used, turn off the DIP switch of each unused tieline link inside the Tie-line
Unit TI-62.
Connect "T" line (2 wires) of the 4 wires of each link to "R" line (2 wir es) of the other exchange.
The 2 wir es of the "T" line and "R" line have no pola rity.
If the BX-620 is used, its terminals No.1 and 2 are for the "R" line and No.3 and 4 are for t he "T" line.
BX-620
Exchange "A"
1. Wiring for tie-line connection of 2 exchanges
Note 1. Any combination of tie-line links between e xchanges "A" and "B" is possible.
Note 2. Mount only one Tie-line Interface unit when the number of tie -line links is within 8.
2. Wiring for tie-line connection of 3 exchanges
BX-620
Exchange "B"
Tie-line
Interface
BX-620
Tie-line Interface Unit
YR-801
TI-62
Unit
TI-62
Tie-line Interface Unit TI-62
YR-801
BX-620
Note 1. Judging from the front of the exchange, TI-62 (TI1) (connector J11) is the left-hand unit and
TI-62 (TI2) (connector J12) is the right-hand unit.
Note 2. Be sure to connect connector TI 1(J11) to TI2(J12) between the exchanges. Connection of TI1
(J11) to TI1(J11) or TI2(J12) to TI2(J12) will lead to failure of proper operation of the system.
— 5 —
BX-620
YR-801
Tie-lino Interf ace Unit TI-62
3. DIP Switch selection
1. Switching arrangements of DIP switches
(E-1, E-2, E-3) in the CP-63 make each
exchange to be of "EX-1" or "EX-2A" or
"EX-2B" or "EX-3A" or "EX-3B" or "EX3C" type. (See "4. CP-64 Dip Switches for
Function Selection" P14)
2. In the event of the tieline link not to be
used, turn off its corresponding DIP switch
on theTI-62 unit.
TI-62 P.C.B.
LINK No.
— 6 —
4. The Example of connection of two EX-630 exchanges
5. T he Example of connection of three EX-630 exchanges
"Exchange A"
EX-630
Terminal board (for 128 stations)
BX-620
"Exchange B"
EX-630
Terminal board (for 128 stations)
BX-620
Terminal board (for 128 stations)
BX-620
YR-810
for stations
YR-801
for Tie-line
YR-801
for Tie-line
Terminal board ( for 128 stations)
BX-620
Terminal board (for 128 stations)
BX-620
"Exchange C"
EX-630
Terminal board (for 128 stations)
BX-620
The cables between the exchanges (4 wires x 8 links)
The cables between the exchanges (4 wires x 8 links)
"Exchange B"
BX-620 T1
The cables between the exchanges (4 wires x 8 links)
YR-810
for stations
YR-801
for Tie-line
"Exchange A"
BX-620 T1
YR-810
for stations
YR-801
for Tie-line
YR-810
for stations
YR-801
for Tie-line
YR-810
for stations
YR-801
for Tie-line
YR-810 for stations
— 8 —
PART 2. OPERATING OF CP UNIT AND NO. 200 PROGRAMMING
1. PRECAUTIONS FOR INSTALLATION OF CP-64
Please read following instructions carefully to ensure proper operation of the CP-64
1. Be care ful about damage by static electricity as the CP-64
incorporates CMOS IC's. Do not touch components and connec-
tors.
2. Turn off the AC power switch when you take out or insert the
CP-64 unit, or any other unit.
3. Always insert the CP-64 unit into the "CP" slot. Otherwise,
there is a danger that the unit wi ll be damaged.
4. Make sure mini-jumper for battery back-up is always placed in
ON position each time it is used.
5. Incorrect setting of function select switches may lead to incorrect performance.
6. Even if you do not need programming functions, be sure to carry
out initial programming and registration at station No.200 when
you install the new unit. Otherwise, some other functions may
not work properly.
7. The Ni-Cd battery GB50-3FA1 is capable of saving important
memory registration data even at times of power failure.
To keep the battery fully charged, do not cut the power of f for
long hours during the first 8 days after new installation. The
CP-64 unit is capable of maintaining the programmed data for
the period of 4 weeks after fully charged even in the event of
long hours of power failure.
(About 4 weeks (25° C), About 8 days (40° C) )
8. We suggest you replace the soldered button battery GB50-3FA1
Expected Life Span of small Ni-Cd Battery
Ambient temperature
of exchange
9. When shipping the CP-64 unit independently, place the mini-
(115-42-031-9) with the new one according to the following list
that shows an expected life span of the battery.
Be s ure to make the s tat ion No.200 programming after replacement of the battery.
Ambient temperature
of battery
0°C
25° C
40° C
jumper for battery back-up in "OFF" position. Cover the CP
back with cardboard, wrap connector section in aluminum foil
and put it in a conductive bag.
10°C
35° C
50° C
Life span
About 5 years
About 4 years
About 2 years
FUNCTION SELECT SWITCHE
SW-E (1~8)
SW-D (1~8)
SW-C
(1~8)
SW-B (1~8)
SW-A (1~8)
PROGRAM SWITC
Set this to"ON"positio
exchange and registratio
is "programming station
is placed in "OFF"
Note:
In the event of the tie-lin
every exchange.
The first station of eac
Exchange
Exchange
Exchange
These
switches select functions.
Link Selectio
H for #200 Programming
position.
"A"
........
"B"
........
"C"
........
S
n
n only at time of initial programming of the
n of functions. In this case, station No.200
" but becomes a normal station when switch
e system, programming has to be set up in
h exchange becomes the Programming station:
No. 200 (100)
. No.470 (400)
. No.740 (700)
MINI-JUMPER for
Ni-Cd BATTERY GB50-3FA
— 9 —
battery back-up
1 (3.6V 50mAh)
2. INITIAL CP-64 SET UPIn the event of the tie line system, programming has to be set up in every exchang
e
Make sure that you have turned off the AC power switch.
Connect the exchange, terminal boards and stations.
Are Data Transmitting and Receiving Units used?
Remove CP-64 from the exchange.
Set mini-Jumper for battery from OFF to ON position.
Set function selection switches (SW-A ~ SW-E) for required functions.
Insert the CP-64 into the exchange.
Set the "LINK SELECT" switches of the HC unit to F (between E and O)
Switch on the exchange.
Look at indication of LINE ADDRESS of HC (20 LEDs) and SIGN AL
CODE indication (4 LEDs)
AL L LED lamps are out
Memory is normal
1. Connect Data Transmitting Unit (DTE11) and Data Receiving Unit (DR-
B61).
2. Set channel select switches (CHANNEL SELECT) of DT-E11.
3. Set word select switches (WORD
SELECT) of DR-B61.
SIG NA L CODE indication
Place program switch on front panel of the CP in "ON" position.
Dial operation from station No. 200. *1
— Initial programming of the exchange —
Dial the Following:
Dial tone will be heard
(Station No. 200 (100) becomes a programming station)
Some errors in memory
Confirmation tone will be heard. *2
(Clears function group S)
Confirmation tone will be heard. *2
(Clears function group A)
Confirmation tone will be heard. *2
(Clears function group B)
Confirmation tone will be heard *2
(Clears function group C)
Confirmation tone will be heard. *2
(Clears function group D)
Confirmation tone will be heard. *2
(Clears function group E)
Confirmation tone will be heard. *2
(Clears personal numbers, single digit dial
numbers and remote numbers)
Lighted lamps of LINE ADDRESS
LEDs indicate erroneous MEMORY
ICs. See Section 3 (Page 11)
Note:
*1; The first station of each ex -
change becomes the prog ram-
ming station:
Exchange "A" ... No. 200 (100)
Exchange "B" ... No. 470 (400)
Exchange "C" ... No. 740 (700)
*2; lf there is any error in CMOS
memory, you hear calling tone
instead of confirmation tone.
Program necessary functions (Refer to separate instructions for each function) *2
Place program switch on front panel of the CP in "OFF" position.
Dial operation from station No. 200. *1
(Station No. 200 becomes a normal station.)
— 10 —
3. TROUBLE SHOOTING
3-1 Check of ROM & NMOS-RAM - No calls on the system.
1. Set the "LINK SELECT" switches of the HC to F (between E and O)
and sw itch on the A C power of the exchange.
2. If there is no error, the indication lamps will not light.
3. In the event of a memory error, the lamps may light as shown in the example
of
Fig.
4. The error indications wil l remain on until you use Link No. 15 for com-
1.
munications.
3-2 Confirming of the CP normal working
If the CP, OC and HC are working normally, the HC's indication lamps of LINE
BUSY, LINE ADDRESS and SIGNAL CODE go out.
When any of the lamps lies alight, it is possible that any of the CP, OC or HC is
faulty.
Check first that the CLOCK lamp of the HC is lighting, then confirm that the
CP is working normally by hearing the clicking sound of the PI unit's relay which
is produced when the relay is activated through dial operation of the paging.
If the CP is found working normally, chances are that the HC is faulty, followed
by the OC.
3-3 Check of CMOS-RAM (Programmed data memory)
You hear calling tone instead of confirmation tone, if there is CMOS memory
error at the time of initial programming and registration using station No. 200,
or at the time of registration to Single Digit Number or Personal Number or
Remote Number.
3-4 Dial receiving test
1.
Instead
of the
PI-62
unit,
use the
PIU-52A
(a
unit
used
in the
System) to check the dial receiving section of the CP also to check if the
signal is correctly transmitted as dialed from the station to be tested.
2. If you place all "L INK SELECT" switches (1 ~ 4) of SW-A on the CP-64 in
"OFF" position, conversation is impossible but the dial code from each
station is indicated on the LED's of the PIU as dialed. Use this to find the
cause of any fault of receiving dial information.
3. With use of the PI-62 unit fitted
with no LED, you can also
check that the CP receives the
dial signal by hearing the click
sound of the relay produced
when it is activated.
EXES-5000
Example of
Hands-free/Handset Station
(HF-600M/S)
Example
No.1 (M2)
out of the ROMs (2764)
have "read" error.
No. 0
out of the C-MOS RAMs
(6264) have "read" error.
LINK SELECT Switches set
to select No. 15
and
No.2 (M3)
(M4)
and
No.1 ( M5)
Indicate memory error.
Error ROM - RAM Chip No.
Fig.
1
Fig. 2 DIP switches
(SW-A
of the CP)
3-5 The
order
of
link
usage.
After power is on, links are used in numerical order for each communication.
Remember this to help you when problems are found with specific links.
Remarks:
1. Be sure to avoid mistake at the time of DIP switch installation and No. 200
Programming since such mistake may lead to trouble later.
2. Be sure to make "No. 200 Programming" after "Programming Data Table"
(attached to this manual) is filled out. Keep the finished "Programming Data
Table" (Initial Checking Sheet fo r the System 133-21-121-8) as a part of
complete drawings for each installation.
— 11 —
Example of
Handset Station
(TL-600M/S)
Fig. 3 Dial code indication
PIU-52A unit
3-6 The order of Tie-line link usage
The Tie-line Link Number which is used in calls between exchanges
is not directly indicated, but you can possibly get it from the link
numbe r which is ind ica ted on the HC-64.
When one Tie-line Link brings up some problems which cause the
system not to work properly, try to find which link number is
causing the problems f rom the indication on the HC-64 of the
exchange making the call.
1. Tie-line for 2 exchanges
Exchange which calls
Station which calls
As Fig. 1 and Fig. 2 show, in the exchanges which make calls, the
DL Link Number corresponds with Tl Tie-line Link Number.
In the exchange which is called, the Tie-line Link Number of the Tl
Unit is fixed by connection between exchanges.
DL Links are used in numerical order.
Exchange which is called
Station which is called
2. Tie-line for 3 exchanges
Station which calls
Exchange which calls
Fig.
1
Exchange which is called
Station which is called
Fig.
— 12 —
2
Reference for Connection Link Number between DL and Tl Link
DL
Link No
Exchange which calls
Tl Tie-line Link Number
2 Tie-lines
To TI1,TI2
To TI1
3 Tie-lines
Exchange which is called
Tl Tie-line
Link Number
To
TI2
Fixed by Connection
Cable between
Exchanges
DL Link Number
After power switch
is on, Links are
used in numerical
order
Note.
If the Tl Tie-line Link which corresponds with the DL Link No. is already busy, then,
Time Interval Adjustment before Paging Pre-announcement
tone
Switch OFF
Not Activate
Not Activate
Not Activate
Not Activate
(OFF)
(OFF)
Not Activate
(OFF)
Not Activate
Not Activate
Not Activate
Exective Priority
Not Activate
(OFF)
Not Activate
(OFF)
Not Activate
Not Activate
Not Activate
Not Activate
Calling
None
Switch ON
Activate
Activate
Activate
Activate
——
——
Activate
——
Activate
Activate
Activate
Highest Executive
Priority
Activate
——
Activate
——
Activate
Activate
Activate
Activate
paging
1 sec
SW-D
SW-E
Stations Allowed Access to All Call, Conference
and General Purpose Control
Call Forwarding
Not Activate
Group Blocking
Programmable Station Numbering
Not Activate
General Purpose Control
Output Capacity of General Purpose Control
1 x Exchange
EX-1
OFF
OFF
OFF
2 x Exchange
EX -2 A
OFF
ON
OFF
EX-2B
OFF
OFF
ON
Memory of Calling Party Indication (Lamp t ype)
Tone of called Mode at Privacy Sw. ON
Continuous Calling To ne (No. 200 Programming)
Selectable First Station Number
Not Activate
Functions
EX-3A
ON
ON
OFF
Not Activate
Not Activate
(OFF)
Not Activate
Not Activate
(OFF)
Not Activate
Small
3 x Exchange
EX-3B
ON
OFF
ON
Without memory
Privacy
Not Activate
No. 200~
(OFF)
Switch OFF
Activate
Activate
——
Activate
Activate
——
Activate
Large
EX-3C
ON
ON
ON
With memory
Continuous calling
Activate
Programming
——
Switch ON
— 14 —
Note: CP DIP SWITCHES FOR FUNCTION SELECTION
*1 Be sure to place the SW-C-1 (Paging) switch in the ON position when paging and its allied
functions are used.
*2 To perform the "Highest Executive Priority" function in Tie-line system, place this switch of
each exchange in the ON position.
*3 Turn on this switch of each exchange even if not all the exchanges require paging function in
Tie-line system. Otherwise, the exchange with this switch off can not perform all-call paging.
*4 Selection of "Large" adds 1 more digit to the number operated.
Example:
*5 Standard (SW-E-7 OFF):
Exchange
Hardwired station number
Programming (SW-E- 7 ON):
The first station number of each exchange in order of the exchanges. A, B and C can be set as
any of the following numbers:
100/200/300/400/500/600/700/800/900
(Hardwired station number)
For the personal number call, use the station number of 100s.
A
200~455
B
470~725C740~995
— 15 —
5. FUNCTION CODE TABLE FOR STATION NO. 200 PROGRAMMING
A. Clearance at one time
Function
Group
Function
Function
Code
Clearance of Function
Function Registration on All Stations
Clearance of Function by Function Group
Numbering schedules
of Tie-line system
Selection of Calling
Tone
Selection of Paging
Pre-announcement Tone
Time-out of
Conversation
Time-o ut of Paging
Call
Executive Priority
Continuous Calling
Tone
Station Allowed
Access to All Call
Stations Allowed
Access to Conference
Automatic Access to
Paging
Stations Allowed
Access to One Shot
Make Output
Stations Allowed
Access to Make/
Brake Output
Stations Allowed
Access to 8 Selectable/
Decimal Output
Stations Allowed
Access to 4 Decimal
Digits Output
Secretary Transfer
Master/Sub
Group Hunting
Paging Response,
Paging Priori ty
Group Blocking of
Each Group
Group of Calling
Party Indication
Combination Paging
Group Blocking:
Allowing Calls
Among Groups
Group Blocking:
Allowing Access
to Paging Zones
Programable Station
Numbering
Personal Number
Single Digit Dialing
Remote Response
Confirmation
tone
Confirmation
tone
Confirmation
tone
Confirmation
tone
Confirmation
tone
Confirmation
tone
Confirmation
tone
Confirmation
tone
Confirmation
tone
Confirmation
tone
Confirmation
tone
(Clears function group S)
Confirmation
tone
Confirmation
tone
(Clears function group A)
Confirmation
tone
(Clears function group B )
Confirmation
tone
(Clears function group C)
Confirmation
tone
(Clears function group D)
Confirmation
tone
(Clears function group E)
Confir-
mation
tone
(Clears functions of Personal
No., Single Digit Dialing and
Remote Response)
— 16 —
FUNCTION CODE TABLE FOR STATION NO. 200 PROGRAMMING
B. Programming of System
Function
Group
Function
Function
Code
Remarks
Operating for Programming
Initially
Programmed
Mode
Numbering Schedules
of Tie-line System
Selectable first station
number of e ach
exchange
The fol lowing standard station numbering
schedules of the exchanges A, B and C ar e
obtainable. (Hardwired station number)
SW-E-7
OFF
ON
A
200~455
200~455
B
470~725
500~755
C
740~995
800~999
The first station number of each exchange in
order of the exchanges, A, B and C can be set as
any of the following numbers:
100/200/300/400/500/600/700/800/900
(Hardwired station number)
Selection of Calling Tone
Selection of Paging
Pre-announcement
Tone Duration
Time-out Conversation
Time-out Paging Call
Two different calling tones, single note tone or
trill
note
tone,
are
available
in
selection
for
the Hands-free system except the continuous
calling tone.
You can select the length of t ime of paging
pre-announcement tone.
Programming is possible so that stations can be
disconnected automatically f rom the speech
path in t he unit of Minut e and the Hurry-up
Signal Ton e can be heard 10 seconds before the
disconnection.
Programming is possible so that stations can be
disconnected au tomati cally from the Paging
circuit in the unit of Minute and the Hurry-up
Signal Tone can be heard 10 seconds before the
disconnection.
Standard
Station
Numbering
A/B/C=
200/470/740
(SW-E-7 OFF)
or
A/B/C=
200/500/800
(SW-E-7 ON)
Trill note Tone
(0.3
sec.)
Paging
Pre-announce-
ment Tone
(2
sec.)
Without
Time-out
Without
Time-out
First Station No.
of Exchange "A"
1~ 9 (F irst digit)
First Station No.
of Exchange "B"
2~ 9 (First digit)
First Station No.
of Exchange "C"
3~ 9 (First digit)
0: Without Calling Tone
1: Single Note Tone (0.2 sec.)
2: Trill note Tone (0.3 sec.)
0: Without Paging pre-announcement Tone
1: Paging Pre-announcement Tone (1 sec.)
2: Paging Pre-announcement Tone (2 sec.)
00: Without Time-out function
01~99: Length limited (minute)
00: Without Time-out function
01~99: Length limited (minute)
— 17 —
FUNCTION CODE TABLE FOR STATION NO. 200 PROGRAMMING