T-MAG AMX Series, TM4 Series, TM6 Series, TM10 Series Engineering, Operation & Maintenance

AMX SERIES
TM4, TM6 & TM10
Enhance your process
Engineering Operation & Maintenance
Mag Drive
1
/
2
through
5 HP
TABLE OF CONTENTS
SECTION 1 CAUTIONS—READ FIRST!
.............................................
SECTION 2 PUMP DESIGNATION SYSTEM
SECTION 3 HOW IT WORKS
.......................................................
SECTION 4 DIMENSIONAL DRAWINGS
SECTION 5 PERFORMANCE
A. 1/2 HP (0.4 kW) Performance Curves
50 Hz
..............................................................
..............................................................
60 Hz
B. 1 HP (0.75 kW) Performance Curves
50 Hz
..............................................................
60 Hz
..............................................................
C. 2 HP (1.5 kW) Performance Curves
50 Hz
.............................................................
60 Hz
.............................................................
D. 3 HP (2.2 kW) Performance Curves
50 Hz
.............................................................
60 Hz
.............................................................
E. 5 HP (3.7 kW) Performance Curves
50 Hz
.............................................................
60 Hz
.............................................................
F. 5 HP (3.7 kW) Oversize Inlet Performance Curves
50 Hz
.............................................................
60 Hz
.............................................................
.........................................
............................................
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
SECTION 6 SUGGESTED INSTALLATION, OPERATION & TROUBLESHOOTING
SECTION 7 ASSEMBLY / DISASSEMBLY
..........................................
SECTION 8 EXPLODED VIEW & PARTS LISTING
Glass-Filled Polypropylene Models 28
Carbon-Fiber Reinforced ETFE Models
......................................
......................................
....
18
21
30
Section 1
CAUTIONS— RE A D FIRST!
TEMPERATURE LIMITS
Glass-Filled Polypropylene
32°F (0° C) to 175°F (79°C) Carbon-Fiber Reinforced ETFE
Viton
CAUTION:
Operating Temperature: °F (°C) 68 (20) 104 (40) 140 (60) 176 (80)
Maximum Pressure: psig (bar)
1/2 HP (0.40 kW) 50 (3.4) 47 (3.2) 43 (2.9) 36 (2.5) 1 HP (0.75 kW) 71 (4.9) 64 (4.4) 54 (3.7) 43 (2.9) 2 HP (1.5 kW) & 3 HP (2.2 kW) 85 (5.9) 78 (5.4) 64 (4.4) 50 (3.4) 5 HP (3.7 kW) 85 (5.9) 78 (5.4) 64 (4.4) 50 (3.4)
( Above data based on water)
CAUTION:
Operating Temperature °F (°C) 68 (20) 104 (40) 140 (60) 176 (80)
Minimum Flow: GPM (LPM)
1/2 HP (0.40 kW) 15 (4.0) 20 (5.3) 25 (6.6) 30 (7.9) 1 HP (0.75 kW) 15 (4.0) 15 (4.0) 20 (5.3) 20 (5.3) 2 HP (1.5 kW) & 3 HP (2.2 kW) 20 (5.3) 20 (5.3) 30 (7.9) 40 (10.6) 5 HP (3.7 kW) 30 (7.9) 30 (7.9) 50 (13.2) 75 (19.8)
Above data based on water)
(
CAUTION:
CAUTION:
EPDM
The pump’s maximum operating
pressure will change with variations in operating temperature and size of the pump. Please refer to table below for the recommended maximum operating pressures for T-MAG™ pumps.
Operating a T-MAG™ pump below the
minimum ow rates shown below may result in a signicant rise in temperature within the interior of the pump. Operation of the pump below these minimum levels may also result in increased radial and axial forces on the shaft, bushing and impeller assembly. These resulting conditions may aect the pump’s performance and service life.
Do not run the pump without uid
for extended periods of time. Depending upon application conditions, dry-running the pump may cause the temperature of the internal components to rise, resulting in damage to the pump internals.
When selecting a pump for a specic
application be sure to consider the concentration of the uid being pumped. Changes in uid concentration may aect viscosity and specic gravity. Other physical properties, such as corrosiveness, may also change with variations in uid concentration.
0°F (-17°C) to 212°F (100°C )
-40°F (-40°C) to 350°F (177°C)
-60°F (-51°C) to 280°F (138°C)
Mag-drive pumps are generally intended
CAUTION:
for use with uids with little or no particulate in the process. Excessive or large particulates in the process media will adversely aect pump performance and service life. For process media with more than 5% by volume particulates or with solids larger than 50µ (microns), it is recommended that you use another pump technology. For process media with 5% or less by volume particulates and with solids smaller than 50µ, it is recommended that you use the Sintered SiC bearing option in the T-MAG™ pump. However, please note that a reduced service life may still be experienced versus a uid process with no particulate.
Always perform an exterior inspection of
WARNING:
the pump prior to installation. Look for damage that may have been inicted during shipment. Also, check the free rotation of the pump by using a small at head screwdriver to turn the fan motor.
Inspect the pump nameplate prior
WARNING:
to installation to insure the proper materials of construction, motor power rating, impeller dimesion and uid connection sizes.
Always prime pump before start-up. Lack
WARNING:
of uid at start-up may cause excessive heat buildup within the pump which may cause a reduction in service life of the components. Also, insure that all inlet process valves are open at start-up.
At initial start-up of the pump, after
CAUTION:
complete and proper wiring of the unit, check the pump rotation by quickly turning on and then o the pump power. After shut down, inspect the fan rotation through the back fan guard. While looking through the rear motor fan guard, the fan should be rotating clockwise. Once proper rotation has been established, follow all start-up procedures for the system.
During a systems or plant wide power
WARNING:
failure, always turn o all rotating equipment to prevent sudden increases in system pressures once power is restored.
Before normal shut down of the pump for
WARNING:
service or at the completion of a process run, always slowly close the discharge valve of the pump to prevent reverse ow from the discharge lines. Once the discharge valve is closed, immediately shut down the pump.
1
Section 1
CAUTIONS - READ FIRST! CONT.
Periodically inspect the interior of the
CAUTION:
pump for damage or wear, especially when the pump is being used with a uid near its freezing point. In some cases the uid may crystallize even when the pump is only shut down for a short period. Use of an automatic drain system or heat tracing may be used to counter this process.
When choosing pump materials, be
CAUTION:
sure to check the temperature limits for all wetted components. Example: Viton® has a limit of 350°F (177°C), but Glass-Filled Polypropylene has a maximum limit of only 175°F (79°C).
Maximum temperature limits are based
CAUTION:
upon mechanical stress only. Certain chemicals will signicantly reduce maximum safe operating temperatures. Consult Chemical Resistance Guide for chemical compatibility and temperature limits.
Prevention of static sparking - If static
WARNING:
sparking occurs, re or explosion could result. Pump, valves, and containers must be grounded to a proper grounding point when handling ammable uids or whenever discharge of static electricity is a hazard. For T-MAG™ pumps, only ETFE models oer statically dissipative materials. Check with your local, state or government agencies for grounding requirements for your area.
The process uid and cleaning uids
CAUTION:
must be chemically compatible with all wetted components See a chemical compatibility guide for details.
Never disconnect any uid process lines
CAUTION:
that may contain pressurized uid. Be sure to close any isolation valves and safely drain any line presssure before servicing pump. Failure to do so may result in process uid being sprayed from a loosened connection.
Never attempt to reuse damaged pump
CAUTION:
components. If the impeller, casing, bushing or any other internal parts show signs of wear, replace them immediately with factory approved spare parts. Using damaged parts may result in process uid leaks or bodily injury.
With an increase in specic gravity the
CAUTION:
required torque to turn the impeller increases as well. The increase in torque needed can exceed the magnet’s ability rotate the impeller of pump resulting in little or no ow.
When installing a Mag-Drive pump into
CAUTION:
an application requiring an ATEX pump, an ATEX certied motor must be used.
2
Section 2
DESIGNATION SYSTEM
MAG-DRIVE
LEGEND
TMXXX /XX / XX / XXX /XX / XXX
MAG-DRIVE
PUMP
MATERIAL CODES
PUMP SIZE
4HC = 1-1/2" (38mm) Inlet and
Discharge, 1/2 HP (0.40 kW), C-Face Mount,
56C Frame 4KC = 1-1/2" (38mm) Inlet and Discharge, 1 HP (0.75 kW), C-Face Mount, 56C Frame 6LC = 2" (51mm) Inlet, 1-1/2"
(38mm) Discharge, 2 HP
(1.50 kW), C-Face, 145TC Frame 6MC = 2" (51mm) Inlet, 1-1/2"
(38mm) Discharge, 3 HP
(2.20 kW), C-Face Mount,
145TC Frame 6NC = 2" (51mm) Inlet, 1-1/2"
(38mm) Discharge, 5 HP
(3.70 kW), C-Face Mount,
184TC Frame 10NC = 2-1/2" (64mm) Inlet, 2"
(51mm) Discharge, 5 HP
(3.70 kW), C-Face Mount,
184TC Frame
NOTE:For IEC B5 frame motors, replace “C” with “E” in the pump size designation. See chart below
for E-Frame configuration.
SIZE FRAME
1/2 HP
1 HP 2 HP 3 HP 5 HP
D71D
D80D D905D D90LD
DF112MD
PUMP
SIZE
O-RINGS / GASKETS
BEARING
CASING MATERIAL
CASING MATERIAL
P = GLASS-FILLED
POLYPROPYLENE - BLACK
E = CONDUCTIVE ETFE - BLACK
BEARING*
C = CARBON
R = RULON* (FILLED PTFE) A = 995 CERAMIC (AL2O3) S = SINTERED SiC
O-RINGS / GASKETS**
VT = VITON ND = EPDM TF = TEFLON ENCAP. VITON
IMPELLER DIAMETER
FULL TRIM IN MM SHOWN NOTE::
1) Standard orders are shipped with impellers that have not been trimmed and are at maximum size.
2) All impeller diameters shown in “mm” size and are variable in one (1) millimeter increments.
3) Proper impeller selection is determined by the system parameters. Consult factory for details.
4) Proper impeller size is eected by motor rpm.
5) Orders for units with trimmed impeller will be changed out at the factory before shipment.
IMPELLER DIAMETER
MOTOR VOLTAGE
SPECIALTY CODE
(if app licable)
MOTOR VOLTAGE
AA = 110/220V -
1 PHASE - 60 HZ - TEFC BA = 208-230/460V 3 PHASE ­ 60 HZ – TEFC CA = 575V 3 PHASE - 60 HZ - TEFC XX = SPECIAL MOTOR
(CONSULT FACTORY) YY = PUMP HEAD ONLY ZZ = NO MOTOR, WITH
MOUNTING BRACKET
AND OUTER MAGNET
+
BEARING/BUSHING DETAIL*
Bearing Shaft Wear Ring Front Thrust Ring Rear Thrust Ring C R A S
SPECIALTY CODES
NOTE: All pump flanges are ANSI, DIN and JIS Combination
*C is the standard bearing/bushing configuration as this is the only configuration with the dr y-run option + Pump head only is a complete wet end kit with no motor, no mounting bracket, no outer magnet and no base.
**VT is the standard elastomer.
3
Carbon 995 Al Ceramic Carbon 995 Al Ceramic 995 Al Ceramic
Rulon 995 Al Ceramic Rulon 995 Al Ceramic 995 Al Ceramic
995 Al Ceramic 995 Al Ceramic Rulon 995 Al Ceramic 995 Al Ceramic
Sintered Sic Sintered Sic Sintered Sic Sintered Sic Sintered Sic
Section 3
HOW IT WORKS—PUMP
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FIGURE 1: PUMP LIQUID END
Fluid is moved by a centrifugal pump through the use of centrifugal force. Fluid is taken into the center of the impeller through the inlet connection. Most centrifugal pumps prefer a positive inlet pressure to prevent cavitation (lack of enough positive inlet pressure to prevent liquid vaporization). This fluid is then caught by the vanes of the impeller as it spins. This rotation of the fluid mechanically by the vanes “throws” the fluid to the outside of the impeller and toward the discharge port of the liquid end of the pump. This mechanical movement of the fluid creates the discharge pressure of the pump. Variables like inlet fluid supply pressure, impeller diameter, motor horsepower and closed face versus open face all effect the flow and pressure of the pump. Each of these variables can be manipulated to achieve a desired flow and/or pressure.
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FIGURE 2: PUMP MAGNETIC DRIVE
A magnetic drive pump uses a balanced magnetic field to create the rotation of the fluid impeller. Unlike a traditional centrifugal pump which has a direct drive connection between impeller and motor, a mag-drive pump eliminates the direct drive mechanism and replaces it with a magnetic field. An outer magnetic bell housing is mounted on the end of the pump shaft. This outer bell is aligned on the outside of the rear casing. The pump impeller is connected to a smaller magnet assembly and rides on an internal shaft and bushing assembly. (The liquid end par ts are all isolated within the fluid head of the pump without the need for a mechanical seal.) The smaller magnet assembly is mounted within the center of the magnetic field of the outer bell housing. Although these two magnet assemblies are separated by a fluid barrier, the magnetic fields are aligned. When the pump motor is started the outer bell housing begins to rotate. As the outer bell rotates, the rotating magnetic field effects the inner impeller magnet. As the two magnets begin to turn together, the impeller begins turning and displacing fluid.
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Max Impeller Diameter Chart
Model Size
TM4H 0.4 1/2 102 90 TM4K 0.75 1 125 108
TM6L 1.5 2 142 123 TM6M 2.2 3 156 135 TM6N 3.7 5 165 150
TM10N 3.7 5 145 125
4
POWER Max Impellar Diameter (mm)
Kw Hp 50HZ 60HZ
Section 4
DIMENSIONAL DRAWINGS
DIMENSIONS
in
(mm)
1/2 HP 1 HP 2 HP 3 HP 5 HP 5 HP
A
3.5 (89) 5.2 (131 ) 3.5 (90) 3.5 (90) 3.5 (90) 3.7 (94)
B
5.1 (130) 5.6 (142) 6.1 (155) 6.1 (155) 7.4 (187) 7.4 (187)
C
8.9 (225) 6.3 (160) 10.2 (260) 10.2 (260) 9.8 (250) 9.8 (250)
D
7.7 (195) 5.1 (130) 8.0 (204) 8.0 (204) 8.7 (220) 8.7 (220)
E
2.4 (60) 2.8 (72) 3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80)
F
5.6 (142) 5.7 (146) 6.3 (160) 6.3 (160) 6.9 (175) 7.1 (180)
G
4.6 (116) 5.9 (150) 5.4 (138) 5.4 (138) 4.7 (119) 5.0 (128)
H
11.3 (286) 10.1 (256) 11.1 (281) 11.1 (281) 12.7 (323) 12.7 (323)
J
5.6 (141) 5.6 (141) 6.3 (161) 6.3 (161) 6.3 (161) 6.7 (171)
K
4.6 (118) 3.3 (85) 3.5 (90) 3.5 (90) 5.2 (132) 5.2 (132)
L
1.0 (25) 1.2 (30) 1.2 (30) 1.2 (30) 1.2 (30) 1.2 (30)
M
18.4 (467) 18.9 (481) 22.2 (564) 22.2 (564) 24.7 (627) 25.0 (636)
N
9.1 (230 ) 8.3 (210) 11.8 (300) 11.8 (300) 14.2 (360) 14.2 (360)
P
1.0 (25) 1.4 (35) 0.8 (20) 0.8 (20) 1.2 (30) 1.2 (30)
R
7.1 (180) 5.1 (130) 7.9 (200) 7.9 (200) 11.8 (300) 11.8 (300)
S
9.3 (236) 9.1( 232) 12.2 (311) 12.2 (311) 14.3 (362) 14.3 (362)
Flange (ANSI, DIN & JIS Combo)
In 1-1/2 (40) 1-1/2 (4 0) 2 (50) 2 (50) 2 (50) 2-1/2 (65)
Out
1-1/2 (40) 1-1/2 (40) 1-1/2 (40) 1-1/2 (40) 1-1/2 (40) 2 (50)
Model Size
Note: The total length & weight of the pump will differ depending on the brand of the motor.
5
PERFORMANCE
1/2 HP (0.40 kW) - 50 Hz - 2900 RPM [TM4H]
Height
....................................
Width
..................................
Length
..................................
Ship Weight GF-PP CFR-ETFE Fluid Inlet Fluid Discharge Rated Point
................................
..............................
............................
.....................
......................
11.3" (286 mm)
10.2" ( 260 mm)
18.4" (467 mm)
40 lbs (18 kg) 42 lbs (19 kg)
1-1/2" (38 mm)
1-1/2" (38 mm)
43 gpm (195 lpm)
14.0 psig (0.96 bar)
All curves based upon pumping water at sea level, specific gravity 1.0 ambient temperature 20˚C (68˚F).
NOTE: Numbers shown to far right of all performance lines denote the diameter of the pump impeller [millimeters (inches)]. Consult factory for availability of impeller trim sizes other than shown.
6
PERFORMANCE
1/2 HP (0.40 kW) - 60 Hz - 3600 RPM [TM4H]
Height
....................................
Width
..................................
Length
..................................
Ship Weight GF-PP CFR-ETFE Fluid Inlet Fluid Discharge Rated Point
14.0 psig (0.96 bar)
................................
............................
..............................
.....................
......................
11.3" (286 mm)
10.2" ( 260 mm)
18.4" (467 mm)
40 lbs (18 kg) 42 lbs (19 kg)
1-1/2" (38 mm)
1-1/2" (38 mm)
43 g pm (195 l pm)
All curves based upon pumping water at sea level, specific gravity 1.0, ambient temperature 20˚C (68˚F).
NOTE: Numbers shown to far right of all performance lines denote the diameter of the pump impeller [millimeters (inches)]. Consult factory for availability of impeller trim sizes other than shown.
7
P ERFORMANCE
1 HP (0.75 kW) - 50 Hz - 2900 RPM [TM4K]
1
0.5
0
BAR FEET PSIG METERS
10
.25
10
0
Height
....................................
Width
...................................
Length
..................................
Ship Weight GF-PP CFR-ETFE Fluid Inlet Fluid Discharge Rated Point
22.8 psig (1.57 bar)
...............................
............................
..............................
.....................
..................
5
0
0
45 gpm (204 lpm)
5
0
10.1" (256 mm)
11.2" (284 mm) 18 .9" (481 mm)
53 lbs (24 kg)
55 lbs (25 kg)
1-1/2" (38 mm)
1-1/2" (38 mm)
All curves based upon pumping water at sea level, specific gravity 1.0, ambient temperature 20˚C (68˚F).
NOTE: Numbers shown to far right of all performance lines denote the diameter of the pump impeller in [millimeters (inches)] Consult factory for availability of impeller trim sizes other than shown.
8
PERFORMANCE
1 HP (0.75 kW) - 60 Hz - 3600 RPM [TM4K]
Height
....................................
Width
...................................
Length
..................................
Ship Weight GF-PP CFR-ETFE Fluid Inlet Fluid Discharge Rat ed Po int 53 g pm (240 lp m)
21.9 psig (1.51 bar)
...............................
............................
..............................
.....................
........................
10.1" (256 mm)
11.2" (284 mm) 18 .9" (481 mm)
53 lbs (24 kg)
55 lbs (25 kg)
1-1/2" (38 mm)
1-1/2" (38 mm)
All curves based upon pumping water at sea level, specific gravity 1.0, ambient temperature 20˚C (68˚F).
NOTE: Numbers shown to far right of all performance lines denote the diameter of the pump impeller in [millimeters (inches)]. Consult factory for availability of impeller trim sizes other than shown.
9
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