TM TMP Series Instruction Manual
TMP High Performance Vector Control Inverter User Manual
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The technical parameters are subject to change without notices.
All rights reserved.
Figures herein are for information only.
TMP High Performance Vector Control Inverter User Manual
.
Instruction Manual
of
TMP Series
High Performance Vector Control Inverter
TM, control and protect your motors
TM Industry Co.Ltd.
TMP High Performance Vector Control Inverter User Manual
Contents
Chapter 1 Introduction to TMP Series Inverter ................................................................................ 1
1.1 Product Model Description ............................................................................................................... 1
1.2 Product Nameplate Description ....................................................................................................... 1
1.3 Product Series ................................................................................................................................ 6
1.4 Product Specifications ..................................................................................................................... 8
1.5 Product Component Name ............................................................................................................. 11
1.6 Product Outline, Mounting Dimension, and Weight ................................ .......................................... 11
1.7 Operation Panel Outline and Mounting Dimension .......................................................................... 13
1.8 Pallet Outline and Mounting Dimension .......................................................................................... 14
1.9 Braking Resistor Lectotype ................................................................ ............................................ 15
Chapter 2 Inverter Installation ........................................................................................................ 16
2.1 Environment for Product Installation ............................................................................................... 16
2.2 Mounting Direction and Space ................................................................ ....................................... 16
2.3 Removal and Mounting of Operation Panel and Cover.................................................................... 17
Chapter 3 Wiring of Inverter ................................................................................................ ........... 21
3.1 Connection of the Product and Peripheral Devices ................................................................ ......... 21
3.2 Description of Peripheral Devices for Main Circuit .......................................................................... 22
3.3 Lectotype of mMain Circuit Peripheral Devices ................................ ............................................... 22
3.4 Product Terminal Configuration ...................................................................................................... 24
3.5 Functions of Main Circuit Terminal ................................................................................................. 25
3.6 Attention for Main Circuit Wiring ..................................................................................................... 25
3.7 Terminal Wiring ............................................................................................................................. 28
3.8 Functions of Control Circuit Terminals ............................................................................................ 29
3.9 Lectotype of Control Circuit Peripheral Devices ................................ .............................................. 30
3.10 Description of Jumper Function .................................................................................................... 30
.......................................................................................................................................................... 30
Chapter 4 Using Instructions of Operation Panel .......................................................................... 31
4.1 Introduction to Operation Panel ..................................................................................................... 31
4.2 Descriptions of Indicators .............................................................................................................. 31
4.3 Description of Keys on Operation Panel ......................................................................................... 32
4.4 Keypad Operating Status ............................................................................................................... 33
4.5 Panel Operation Method ................................................................................................................ 34
4.6 Parameter Display ......................................................................................................................... 35
4.7 Motor auto-tuning procedure .......................................................................................................... 36
4.8 Running for the First Time ............................................................................................................. 37
TMP High Performance Vector Control Inverter User Manual
Chapter 5 List of Parameters ......................................................................................................... 38
5.1 Function Parameter Table .............................................................................................................. 38
Chapter6 Detail Function Introduction ............................................................................................. 56
P0 Basic function parameters .............................................................................................................. 56
P1 Auxiliary function parameters 1 ................................................................................................ ....... 61
P2 Auxiliary function parameters 2 ....................................................................................................... 65
P3 Motor parameters .......................................................................................................................... 70
P4 Dedicatd function for V/F control .................................................................................................. 71
P5 Vector control funtion ..................................................................................................................... 73
P6 I/O I/O output terminal .................................................................................................................... 77
P7 Analog input terminal function......................................................................................................... 90
P8 Analog output terminal ................................................................................................................... 92
P9 Program operating parameters ....................................................................................................... 94
PA PID parameter ................................................................ ............................................................... 97
Pb Traverse function ..........................................................................................................................100
PC Communication and Bus control function ......................................................................................102
Pd Faults and protection parameters ..................................................................................................103
PE Factory reserved ..........................................................................................................................106
PF Factory reserved ..........................................................................................................................106
PH Display function ............................................................................................................................106
Chapter 7 Fault diagnosis and troubleshooting ................................ ..............................................109
7.1 Fault query at fault .......................................................................................................................109
7.2 List of Fault and Alarm Information ................................................................................................109
7.3 Troubleshooting Procedures ......................................................................................................... 114
Chapter 8 Routine Repair and Maintenance .................................................................................... 115
8.1 Routine Maintenance ................................................................................................................... 115
8.2 Periodic Maintenance ................................................................................................ ................... 116
8.3 Component Replacement ............................................................................................................. 116
8.4 Insulation Test .............................................................................................................................. 117
Appendix A Communication Protocol ........................................................................................... 118
Appendix B Control Mode Setting Process ..................................................................................133
TMP High Performance Vector Control Inverter User Manual
Chapter 1 Introduction to TMP−H Series Inverter
1
Chapter 1 Introduction to TMP Series Inverter
1.1 Product Model Description
The digits and letters in the inverter model field on the nameplate indicate such information as the
product series, power supply class, power class and software/hardware versions.
TM P – 7.5 □ -4
TM Input Voltage class
Inverter Series S2：1AC220V
2：3AC220V
4：3AC380V
Fig. 1-1 Inverter symbol description
1.2 Product Nameplate Description
Fig. 1-2 Inverter Nameplate
MODLE: TMP-7.5TT4
POWER:7.5KW
INPUT: 3PH AC480V 50Hz
TMP High Performance Vector Control Inverter User Manual
2
Safety Precautions
Description of safety marks:
Danger: The misuse may cause fire, severe injury, even death.
Note: The misuse may cause medium or minor injury and equipment damage.
Use
DangerDanger
This series of inverter is used to control the variable speed operation of three-phase
motor and cannot be used for single-phase motor or other applications. Otherwise,
inverter failure or fire may be caused.
This series of inverter cannot be simply used in the applications directly related to the
human safety, such as the medical equipment.
This series of inverter is produced under strict quality management system. If the
inverter failure may cause severe accident or loss, safety measures, such as
redundancy or bypass, shall be taken.
Goods Arrival Inspection
NoteNote
If the inverter is found to be damaged or lack parts, the inverter cannot be installed.
Otherwise, accident may be caused.
Installation
NoteNote
When handling and installing the product, please hold the product bottom. Do not hold
the enclosure only. Otherwise, your feet may be injured and the inverter may be
damaged because of dropping.
The inverter shall be mounted on the fire retardant surface, such as metal, and kept far
away from the inflammables and heat source.
Keep the drilling scraps from falling into the inside of the inverter during the installation;
otherwise, inverter failure may be caused.
When the inverter is installed inside the cabinet, the electricity control cabinet shall be
equipped with fan and ventilation port. And ducts for radiation shall be constructed in
the cabinet.
TMP High Performance Vector Control Inverter User Manual
3
Wiring
DangerDanger
The wiring must be conducted by qualified electricians. Otherwise, there exists the risk
of electric shock or inverter damage.
Before wiring, confirm that the power supply is disconnected. Otherwise, there exists the
risk of electric shock or fire.
The grounding terminal PE must be reliably grounded, otherwise, the inverter enclosure
may become live.
Please do not touch the main circuit terminal. The wires of the inverter main circuit
terminals must not contact the enclosure. Otherwise, there exists the risk of electric
shock.
The connecting terminals for the braking resistor are ⊕2/B1 and B2. Please do not
connect terminals other than these two. Otherwise, fire may be caused.
The leakage current of the inverter system is more than 3.5mA, and the specific value of
the leakage current is determined by the use conditions. To ensure the safety, the
inverter and the motor must be grounded.
NoteNote
The three-phase power supply cannot connect to output terminals U/T1, V/T2 and
W/T3, otherwise, the inverter will be damaged.
It is forbidden to connect the output terminal of the inverter to the capacitor or LC/RC
noise filter with phase lead, otherwise, the internal components of the inverter may be
damaged.
Please confirm that the power supply phases, rated voltage are consistent with that of
the nameplate, otherwise, the inverter may be damaged.
Do not perform dielectric strength test on the inverter, otherwise, the inverter may be
damaged.
The wires of the main circuit terminals and the wires of the control circuit terminals shall
be laid separately or in a square-crossing mode, otherwise, the control signal may be
interfered.
The wires of the main circuit terminals shall adopt lugs with insulating sleeves.
The inverter input and output cables with proper sectional area shall be selected
according to the inverter power.
When the length of the cables between the inverter and the motor is more than 100m, it
is suggested to use output reactor to avoid the inverter failure caused by the overcurrent
of the distribution capacitor.
The inverter which equipped with DC reactor must connect with DC reactor between the
terminal of ○,+1、○,+2, otherwise the inverter will not display after power on.
TMP High Performance Vector Control Inverter User Manual
4
Operation
DangerDanger
Power supply can only be connected after the wiring is completed and the cover is
installed. It is forbidden to remove the cover in live condition; otherwise, there exists the
risk of electric shock.
When auto failure reset function or restart function is set, isolation measures shall be
taken for the mechanical equipment, otherwise, personal injury may be caused.
When the inverter is powered on, even when it is in the stop state, the terminals of the
inverter are still live. Do not touch the inverter terminals; otherwise electric shock may
be caused.
The failure and alarm signal can only be reset after the running command has been cut
off. Otherwise, personal injury may be caused.
NoteNote
Do not start or shut down the inverter by switching on or off the power supply, otherwise,
the inverter may be damaged.
Before operation, please confirm if the motor and equipment are in the allowable use
range, otherwise, the equipment may be damaged.
The heatsink and the braking resistor have high temperature. Please do not touch such
device; otherwise, you may be burnt.
When it is used on lifting equipment, mechanical contracting brake shall also be
equipped.
Please do not change the inverter parameter randomly. Most of the factory set
parameters of the inverter can meet the operating requirement, and the user only needs
to set some necessary parameters. Any random change of the parameter may cause
the damage of the mechanical equipment.
In the applications with industrial frequency and variable frequency switching, the two
contactors for controlling the industrial frequency and variable frequency switching shall
be interlocked.
Maintenance, Inspection
DangerDanger
In the power-on state, please do not touch the inverter terminals; otherwise, there exists
the risk of electric shock.
If cover is to be removed, the power supply must be disconnected first.
Wait for at least 10 minutes after power off or confirm that the CHARGE LED is off
before maintenance and inspection to prevent the harm caused by the residual voltage
of the main circuit electrolytic capacitor to persons.
The components shall be maintained, inspected or replaced by qualified electricians.
TMP High Performance Vector Control Inverter User Manual
5
NoteNote
The circuit boards have large scale CMOS IC. Please do not touch the board to avoid
the circuit board damage caused by electro static.
Others
DangerDanger
It is forbidden to modify the inverter unauthorizedly; otherwise, personal injury may be
caused.
TMP High Performance Vector Control Inverter User Manual
6
1.3 Product Series
TMP−□□□G-4 Three-phase 400V Constant torque/heavy-duty application
Power (kW)
0.75
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
Motor
power (kW)
0.75
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
Output
Voltage (V)
Three-phase 0 to rated input voltage
Rated current
(A)
2.5
3.8
5.5 9 13
17
24
30
39
45
60
75
91
112
15
0
Overload
capacity
feature)
Input
Rated
voltage/frequen
cy
Three-phase 380V/480V; 50Hz/60Hz
Allowable
voltage range
323V ~ 528V; Voltage unbalanceness ≤3%; allowable frequency fluctuation: ±5%
Rated current
(A)
3.5
6.2
9.2
14.9
21.5
27.9
39
50.3
60
69.3
86
104
124
150
20
1
Braking unit
Built-in as standard
Built-in as option
Protection class
IP20
Cooling mode
Self-coolin
g
Forced air convection cooling
Power (kW)
90
110
132
160
185
200
220
250
280
315
355
400
450
500
Motor
power (kW)
90
110
132
160
185
200
220
250
280
315
355
400
450
500
Output
Voltage (V)
Three-phase 0 to rated input voltage
Rated current
(A)
176
210
253
304
350
380
426
470
520
600
650
690
775
860
Overload
capacity
feature)
Input
Rated
voltage/frequen
cy
Three-phase 380V/480V; 50Hz/60Hz
Allowable
voltage range
323V ~ 528V; Voltage unbalancedness ≤3%; allowable frequency fluctuation: ±5%
Rated current
(A)
160*
196* 232* 282* 326* 352* 385* 437* 491* 580* 624* 670* 755* 840
*
Braking unit
External braking unit needed
Protection class
IP20
Cooling mode
Forced air convection cooling
*TMP −090G-4 and above products are equipped with external DC reactor as standard.
TMP High Performance Vector Control Inverter User Manual
7
TMP−□□□P -4 Three-phase 400V Variable torque/light-duty application
Power (kW)
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
Motor
power (kW)
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
Output
Voltage (V)
Three-phase 0 to rated input voltage
Rated current (A)
3.3
5.0
7.5
11
17
22
30
37
44
56
72
91
110
142
176
Overload capacity
120% 1 minute, 145% 2 second, interval: 10 minutes (inverse time lag feature)
Input
Rated
voltage/frequency
Three-phase 380V/480V; 50Hz/60Hz
Allowable voltage
fluctuation range
323V ~ 528V; Voltage unbalancedness: ≤3%; allowable frequency fluctuation: ±5%
Rated current (A)
5.6
8.1
13.5
19.5
26
39
50.3
60
69.3
86
104
124
150
190
235
Braking unit
Built-in as standard
Built-in as option
Protection class
IP20
Cooling mode
Self-cooling
Forced air convection cooling
Power (kW)
110
132
160
185
200
220
250
280
315
355
400
450
500
560
Motor
power (kW)
110
132
160
185
200
220
250
280
315
355
400
450
500
560
Output
Voltage (V)
Three-phase 0 to rated input voltage
Rated current (A)
210
253
304
350
380
426
470
520
600
650
690
775
860
950
Overload capacity
115% 1 minute, 160% 0.5 second, interval: 10 minutes (inverse time lag feature)
Input
Rated
voltage/frequency
Three-phase 380V/480V; 50Hz/60Hz
Allowable voltage
range
323V ~ 528V; Voltage unbalancedness ≤3%; allowable frequency fluctuation: ±5%
Rated current (A)
196*
232*
282*
326*
352*
385*
437*
491*
580*
624*
670*
755*
840*
920*
Braking unit
External braking unit needed
Protection class
IP20
Cooling mode
Forced air convection cooling
*TMP−110P-4 and above products are equipped with external DC reactor as standard.
TMP−□□□G-2 Three-phase 200V Constant torque/heavy-duty application
Power (kW)
0.4
0.75
1.5
2.2
Motor
power (kW)
0.4
0.75
1.5
2.2
Output
Voltage (V)
Three-phase 0 to rated input voltage
Rated current (A)
3 5 7.5
10
Overload capacity
150% 1 minute, 180% 10 seconds, 200% 0.5 second, interval: 10 minutes
(inverse time lag feature)
Input
Rated
voltage/frequency
Three-phase or single-phase 200V~240V; 50Hz/60Hz
Allowable voltage
range
180V ~ 260V; Voltage unbalancedness ≤3%; allowable frequency fluctuation: ±5%
Rated current (A)
3.8
5.5
8.3
12
Braking unit
Built-in as standard
Protection class
IP20
Cooling mode
Self-cooling
Forced air convection cooling
TMP High Performance Vector Control Inverter User Manual
8
1.4 Product Specifications
Item
Specifications
OUTPUT
Rated Output Voltage
Three phase 380V (Max output voltage is equal to input voltage)
Max continuous current
100% rated output current
Overload ability
150% rated current for 1minutes,
180% rated current for 2 seconds.
Output frequency
0Hz~400Hz
Input
Rated input voltage
Three phase: 380V±20%, 50~60Hz±5%
Control
performance
AVR Function,
When AVR function is enable，output voltage is stable under input voltage
fluctuation
Modulation modes
Optimized space voltage vector PWM modulation
Control mode
Sensorless Vector control; V/F control.
Running command input
modes
Panel control, external terminal control, control by serial port of host computer
Speed setting mode
Ten kinds of main frequencysetting modes, seven kinds of Auxiliary
frequencysetting modes. Several combination kinds of main frequencysetting
modes and Auxiliary frequencysetting modes.
Speed setup resolution
Digital setting: 0.01Hz.
Analog setting: highest frequency×0.1%
Voltage/Frequency
characteristic
Rated voltage: 50-100%,adjustable, Base frequency 50Hz, adjustable, five type
V/F curves
Speed control accuracy
Sensorless vector control: ±0.05% rated speed(25℃±10℃)
Speed control range
vector control: 1:100
Starting torque
vector control: 150% rated torque at 0.5Hz.
Acc/dec characteristic
0.1seconde~3600 seconds
Braking torque
22 kW below: >20% rated torque,
30 kW above: >15% rated torque
Control I/O
Reference voltage output
1 channel, +10V, 50mA
Control voltage output
24V, 100mA
TMP High Performance Vector Control Inverter User Manual
9
signal
Analog input
1 channel, 0~10V/0~20mA DC，10 bit;
1 channel, 0~10 V DC，10 bit
Analog output
1 channel, 0~10V, output programmable, various output selectable
1 channel, 0~10V/0-2 0mA, output programmable, various output selectable
Programmable terminal
input
7 programmable channels, 27 kinds of functions can be selected, such as Run
forward/reverse, Jog forward/reverse, multi-step speed selection, multi-step
Acc/Dec time, free run to stop, voltage/current switch, etc.
Open collector output
1 channel, 20 optional running states, the maximum output current is 50mA
Programmable relay output
1 channel, 20optional running states, contact capacity: 250V AC /3A or 30V DC
/1A
Serial port
RS-485 port
Standard function
urrent limit, torque boost, speed trace, DC braking, restart after power failure, slip
compensation, auto fault reset, high/low limit frequency, starting frequency, jump
frequency, frequency gain, Carrier frequency adjustment, Acc/Dec mode
selection, voltage meter output, current meter output, multi-frequency operation,
programming operation, traverse operation, PI close loop operation, proportional
control, remote control, FWD/REV dead time, etc.
Protection function
Over voltage, low voltage, over current, current limit, overload, over heat,
electronic thermal overload relay, over voltage stall, data protection, etc.
Display
4-digit display (LED)
15 kinds of parameters, such as frequency setting, output frequency, output
voltage, output current, motor speed, output torque, digital value terminals,
program menu parameters and 33kinds of Fault codes
Indicator (LED)
Parameter unit, RUN/STOP state, etc.
Operating
environment
Environment
Inside, low than 1000m, free from dust, corrosive gas and direct sunlight
Ambient temperature
-10℃～+40 ℃ (bare machine: -10℃~+50℃), 20%～90%RH, no condensing
Vibration
Lower than 0.5g
Storage temperature
-25℃~+65℃
Installation
Wall mounted or surface mounted inside a cabinet
Protection class
IP20
TMP High Performance Vector Control Inverter User Manual
10
Cooling
0.75 kW and below: enclosed self-cooling,
Others: forced cooling.
TMP High Performance Vector Control Inverter User Manual
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1.5 Product Component Name
TMP−0R4G-2～TMP−2R2G-2
TMP−7R5G-4 and below power class TMP-011G-4 and above power class
Fig.1−3 Product component name
1.6 Product Outline, Mounting Dimension, and Weight
TMP−0R4G-2～TMP−2R2G-2、TMP−0R7G-4~TMP-7R5G-4 and blow power class
TMP-011G-4~ TMP-220G-4 power class TMP-185G-4~TMP-400G-4
Fig.1−4 Product outline and mounting dimension
Nameplate
Dust guard
Upper cover
Operation panel
Lower cover
Heatsink
Mounting hole
Operation panel
Cover
Mounting hole
Cooling fan
Enclosure
Nameplate
TMP High Performance Vector Control Inverter User Manual
12
Product outline, mounting dimension, and weight
Volta
ge
class
Inverter model
Outline and mounting dimension (mm)
App
roxi
mat
e
weig
ht
(kg)
）
W H D
W1
H1
D1
H2
Moun
ting
hole
diam
eter
220V
TMP-0R4G-2/0R7G-2
118.5
185
159
106.5
174.5
150 5.5
2.0
TMP−1R5G-2/2R2G-2
TMP-3R7G-2
150
258
183.8
136.8
245
175.3 5.5
4.5
400V
TMP−0R7G-4/1R5P-4
118.5
185
159
106.5
174.5
150 5.5
2.0
TMP−1R5G-4/2R2P-4
TMP−2R2G-4/4R0P-4
TMP−4R0G-4/5R5P-4
118.5
195
169
106.5
184.5
160 5.5
3.0
TMP−5R5G-4/7 R5P-4
150
258
183.8
136.8
245
175.3 5.5
4.5
TMP−7R5G-4
TMP−011P-4
210
337
191
150
322.5
298 7 8.5
TMP−011G-4/015P-4
TMP−015G-4/018P-4
TMP−018G-4/022P-4
285
501
230.2
200
482 460 7 17
TMP−022G-4/030P-4
TMP−030G-4/037P-4
TMP−037G-4/045P-4
352
585
274.2
220
559 538
10
25
TMP−045G-4/055P-4
TMP−055G-4
TMP−075P-4
404
680
302.7
300
658 633
10
35
TMP−075G-4/093P-4
TMP−093G-4
TMP−110P-4
485
760
316
325
739 713
12
55
TMP−110G-4
TMP−132P-4
TMP−132G-4
TMP−160P-4
533
830
371.7
325
809 780
12
85
TMP−160G-4
TMP−185P-4
Wall Mounted
638
101
0
374
350
985 950
14
125
TMP−185G-4
TMP−200P-4
TMP−200G-4
TMP−220P-4
TMP High Performance Vector Control Inverter User Manual
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TMP−220G-4
TMP−250P-4
Cabinet
638
140
2
374
350
1372
14
140
TMP−185G-4
TMP−200P-4
TMP−200G-4
TMP−220P-4
TMP−220G-4
TMP−250P-4
Wall Mounted
700
124
0
460
520
1207.5
1168
14
150
TMP−250G-4
TMP−280P-4
TMP−280G-4
TMP−315P-4
TMP−315G-4
Cabinet
700
162
7
460
520
1592
14
180
TMP−250G-4
TMP−280P-4
TMP−280G-4
TMP−3150P-4
TMP−315G-4
TMP−355P-4
800
177
2
460
520
1737
14
215
TMP−355G-4
TMP−400P-4
TMP−400G-4
TMP−450P-4
1.7 Operation Panel Outline and Mounting Dimension
Shuttle type operation panel (TMP-DP01) Rear view of operation panel
Fig.1−5 Operation panel outline and mounting dimension
SET
MF
JOG
RUN
STOP
+
RST
PRG
5 0.00
TMP High Performance Vector Control Inverter User Manual
14
1.8 Pallet Outline and Mounting Dimension
TMP−DP03 is the mounting pallet when the operation panel is to install on the electric control cabinet.
The outline and dimension are as follows:
Pallet（TMP-DP03） Open pore dimension of pallet
Fig.1-6 Pallet outline and mounting dimension
TMP High Performance Vector Control Inverter User Manual
15
1.9 Braking Resistor Lectotype
Inverter model
Brakin
g unit
Braking resistor unit
Braking torque%
Power
Resis
tor
Qty.
TMP−0R4G-2
Built-
in as
stand
ard
70W
200Ω
1
220
TMP−0R7G-2
70W
200Ω
1
125
TMP−1R5G-2
260W
100Ω
1
125
TMP−2R2G-2
260W
70Ω
1
120
TMP−0R7G-4/1R5P-4
70W
750Ω
1
130
TMP−1R5G-4/2R2P-4
260W
400Ω
1
125
TMP−2R2G-4/4R0P-4
260W
250Ω
1
135
TMP−4R0G-4/5R5P-4
390W
150Ω
1
135
TMP−5R5G-4/7 R5P-4
520W
100Ω
1
135
TMP−7R5G-4/011P-4
780W
75Ω
1
130
TMP−011G-4/015P-4
1040W
50Ω
1
135
TMP−015G-4/018P-4
1560W
40Ω
1
125
TMP−018G-4/022P-4
Built-in as optio n
4800W
32Ω
1
125
TMP−022G-4/030P-4
4800W
27.2Ω
1
125
TMP−030G-4/037P-4
6000W
20Ω
1
125
TMP−037G-4/045P-4
9600W
16Ω
1
125
TMP−045G-4/055P-4
9600W
13.6Ω
1
125
TMP−055G-4/075P-4
6000W
20Ω
2
135
TMP−075G-4/090P-4
9600W
13.6Ω
2
145
Note: The connection mode for multiple braking resistors is parallel connection. For example, the inverter of
TMP-055G-4/075P-4, the braking resistor lectotype: it is suggest to select two 6000W, 20Ω braking resistor
parallel connection, amount to braking resistor is 12000W, 10Ω.
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Chapter 2 Inverter Installation
2.1 Environment for Product Installation
Avoid installing the product in the sites with oil mist, metal powder and dust.
Avoid installing the product in the sites with hazardous gas and liquid, and corrosive, combustible
and explosive gas.
Avoid installing the products in salty sites.
Do not install the product in the sites with direct sunlight.
Do not mount the product on the combustible materials, such as wood.
Keep the drilling scraps from falling into the inside of inverter during the installation.
Mount the product vertically in the electric control cabinet, mount the cooling fan or air conditioner
to prevent the ambient temperature from rising to above 45 ºC.
For the sites with adverse environment, it is recommended to mount the inverter heatsink outside
the cabinet.
2.2 Mounting Direction and Space
In order not to reduce the inverter cooling effect, the inverter must be mounted vertically, and certain
space must be maintained, as shown in Fig. 2−1 and Fig.2−2.
Fig.2−1 Fig.2−1 Mounting direction and space forTMP-0R4G-2~TMP-2R2G-2 and TMP-0R7G-4/1R5P-4
and below power class
Note：
Air circulation position
Air circulation position
Above 120mm
Above 120mm
Air circulation position
Air circulation position
Above 120mm
Above 120mm
Above 30mm
Above 30mm
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When the TMP inverters are mounted side by side in the cabinet, please remove the upper dust
guard and the lower leading board.
2.3 Removal and Mounting of Operation Panel and Cover
2.3.1 Removal and Mounting of Operation Panel
Removal of operation panel
As shown in Fig. 2−3, the grab on the operation panel forcefully in direction 1, and then lift the panel
body in direction 2.
Mounting of operation panel
As shown in Fig.2−4, align with the lower clamping position of the operation panel in direction 1,
and then press down the operation panel in direction 2, until the “crack” sound is heard.
Do not mount the operation panel in any other direction; otherwise, the operation panel will have
poor contact.
Fig. 2−3 Removal of operation panel Fig.2−4 Mounting of operation panel
2.3.2 Removal and Mounting of Covers of Inverter with Plastic Enclosure
Removal of operation panel
Please refer to 2.3.1 removal and mounting of operation panel.
Removal of lower cover
After removing the mounting screws of the cover, press the left and right sides of the cover
forcefully in direction 1 and at the same time lift the cover in direction 2, as shown in Fig. 2−5.
Removal of upper cover
As shown in Fig.2−6, press the left and right sides of the cover forcefully in direction 1, and at the
same time lift the cover in direction 2.
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Fig.2−5 Removal of lower cover Fig.2−6 Removal of upper cover
Mounting of upper cover
After the wiring of main circuit terminals and control circuit terminals, insert the upper claw grab of
the upper cover into the groove of the inverter body, as shown in position 1 in Fig.2−7, and then
press the lower part of the upper cover in direction 2 as shown in Fig.2−7, until the “crack” sound is
heard.
Mounting of lower cover
Insert the upper claw grab on the lower cover into the groove of the upper cover, as shown in
position 1 of Fig.2−8, and then press the lower part of the lower cover in direction 2 of Fig.2−8, until
the “crack” sound is heard. Now, tighten the cover screws.
Fig.2−7 Mounting of upper cover Fig.2−8 Mounting of lower cover’
Mounting of operation panel
Please refer to 2.3.1 Removal and mounting of operation panel.
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2.3.3 Removal and Mounting of Covers of TMP−011G-4/015P-4 ～
TMP−075G-4/090P-4and Above Power Class Inverter with Sheet-metal Enclosure
Removal of operation panel
Please refer to 2.3.1 Removal and mounting of operation panel.
Removal of cover
Remove the mounting screws on the lower part of the cover, lift the cover in direction 1 as shown in
Fig.2−9, and then take out the cover in direction 2.
Mounting of cover
After the wiring of the main circuit terminals and control circuit terminals, cramp the cover in
direction 1 as shown in Fig.2−10, press down the cover in direction 2 and then tighten the cover
screws.
Fig.2−9 Removal of cover Fig.2−10 Mounting of cover
Mounting of operation panel
Please refer to 2.3.1 Removal and mounting of operation panel.
Note:
Do not directly mount the cover with operation panel on the inverter, otherwise, the operation panel will
have poor contact.
2.3.4 Open and Close of Doors of TMP−090G-4 and Above Power Class Inverter with
Sheet-metal Enclosure
Opening of the door
Press the latch following direction 1 in Fig.2−11 and open the door following direction 2.
Removal of operation panel
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The operation panel is connected to the control board through the standard network cable and will not
interfere with the open/close of the door. To remove the operation panel, refer to section 2.3.1 Removal
and Mounting of Operation Panel
Mounting of cover
After the wiring operation of main circuit terminals and control circuit terminals is completed, close the
door following direction 1 in Fig.2−12, and then press down the latch following direction 2 to lock the
door.
Fig. 2−11 opening the door Fig. 2−12 closing the door
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Chapter 3 Wiring of Inverter
3.1 Connection of the Product and Peripheral Devices
Fig.3−1 Connection diagram of the product and peripheral devices
Power supply
Contactor
Input AC reactor
DC reactor
Inverter
Grounding
Motor
Grounding
Circuit breaker or
leakage circuit breaker
Input noise filter
Output noise filter
Braking resistor
Output AC reactor
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3.2 Description of Peripheral Devices for Main Circuit
Circuit breaker
The capacity of the circuit breaker shall be 1.5 ~ 2 time of the rated current of the inverter.
The time features of the circuit breaker shall fully consider the time features of the inverter
overload protection.
Leakage circuit
breaker
Because the inverter output is the high-frequency pulse, there will be high-frequency leakage
current. Special leakage circuit breaker shall be used when installing leakage circuit breaker
at the input end of the inverter.
It is suggested that B type leakage circuit breaker be used, and the leakage current value
shall be set as 300mA.
Contactor
Frequent open and close of contactor will cause inverter failure, so the highest frequency for
the open and close of contactor shall not exceed 10 times/min.
When braking resistor is used, to void the overtemperature damage of the braking resistor,
thermal protection relay with braking resistor overtemperature detection shall be installed to
disconnect the contactor at the contact control power side of the thermal protection relay.
Input AC reactor
or DC reactor
1. The inverter power supply capacity is more than 600kVA or 10 times of the inverter capacity.
2. If there is switch type reactive-load compensation capacitor or load with silicon control at
the same power node, there will be high peak current flowing into input power circuit,
causing the damage of the rectifier components.
3. When the voltage unbalancedness of the three-phase power supply of the inverter
exceeds 3%, the rectifier component will be damaged.
4. It is required that the input power factor of the inverter shall be higher than 90%.
When the above situations occur, install the AC reactor at the input end of the inverter or DC
reactor to the DC reactor terminal.
Input noise filter
The noise input from the power end to the inverter and output from the inverter to the power
end can be reduced.
Thermal protection
relay
Although the inverter has motor overload protection function, when one inverter drives two or
more motors or multi-pole motors, to prevent the motor overtemperature failure, thermal
protection relay shall be installed between the inverter and each motor, and the motor
overload protection parameter P9.16 shall be set as “2” (motor protection disabled).
Output noise filter
When the output end of the inverter is connected with noise filter, the conduction and
radiation interference can be reduced.
Output AC reactor
When the cable connecting the inverter and the motor is longer than 100m, it is suggested to
install AC output reactor to suppress the high-frequency oscillation to avoid the damage to
motor insulation, large leakage current and frequent inverter protective action.
3.3 Lectotype of mMain Circuit Peripheral Devices
Inverter model
Circuit
(A)
(A)
R/L1, S/L2, T/L3, ⊕1, ⊕2/B1, B2,
Ө
, U/T1, V/T2, W/T3
Grounding terminal PE
Terminal
screw
Tightenin
g torque
(N·m)
Wire
specificatio
n (mm2)
Terminal
screw
Tightening
torque
(N·m)
Wire
specification
(mm2)
TMP−0R4G-2
16
10
M4
1.2~1.5
2.5
M4
1.2~1.5
2.5
TMP−0R7G-2
25
16
M4
1.2~1.5
2.5
M4
1.2~1.5
2.5
TMP−1R5G-2
32
25
M4
1.2~1.5
4
M4
1.2~1.5
2.5
TMP−2R2G-2
40
32
M4
1.2~1.5
6
M4
1.2~1.5
4
TMP−0R7G-4/1R5P-4
10
10
M4
1.2~1.5
2.5
M4
1.2~1.5
2.5
TMP−1R5G-4/2R2P-4
16
10
M4
1.2~1.5
2.5
M4
1.2~1.5
2.5
TMP−2R2G-4/4R0P-4
16
10
M4
1.2~1.5
2.5
M4
1.2~1.5
2.5
TMP−4R0G-4/5R5P-4
25
16
M4
1.2~1.5
4
M4
1.2~1.5
4
TMP−5R5G-4/7 R5P-4
32
25
M4
1.2~1.5
6
M4
1.2~1.5
6
TMP−7R5G-4/011P-4
40
32
M4
1.2~1.5
6
M4
1.2~1.5
6
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Inverter model
Circuit
(A)
(A)
R/L1, S/L2, T/L3, ⊕1, ⊕2/B1, B2,
Ө
, U/T1, V/T2, W/T3
Grounding terminal PE
Terminal
screw
Tightenin
g torque
(N·m)
Wire
specificatio
n (mm2)
Terminal
screw
Tightening
torque
(N·m)
Wire
specification
(mm2)
TMP−011G-4/015P-4
63
40
M5
2.5~3.0
6
M5
2.5~3.0
6
TMP−015G-4/018P-4
63
63
M5
2.5~3.0
6
M5
2.5~3.0
6
TMP−018G-4/022P-4
100
63
M6
4.0~5.0
10
M6
4.0~5.0
10
TMP−022G-4/030P-4
100
100
M6
4.0~5.0
16
M6
4.0~5.0
16
TMP−030G-4/037P-4
125
100
M6
4.0~5.0
25
M6
4.0~5.0
16
TMP−037G-4/045P-4
160
100
M8
9.0~10.0
25
M8
9.0~10.0
16
TMP−045G-4/055P-4
200
125
M8
9.0~10.0
35
M8
9.0~10.0
16
TMP−055G-4/075P-4
315
250
M10
17.6~22.5
50
M10
14.0~15.0
25
TMP−075G-4/090P-4
350
330
M10
17.6~22.5
60
M10
14.0~15.0
35
TMP−093G-4
TMP−110P-4
315
250
M10
17.6~22.5
70
M10
14.0~15.0
35
TMP−110G-4
TMP−132P-4
350
330
M10
17.6~22.5
100
M10
14.0~15.0
50
TMP−132G-4
TMP−160P-4
400
330
M12
31.4~39.2
150
M12
17.6~22.5
75
TMP−160G-4
TMP−185P-4
500
400
M12
31.4~39.2
185
M12
17.6~22.5
50×2
TMP−185G-4
TMP−200P-4
630
500
M12
48.6~59.4
240
M12
31.4~39.2
60×2
TMP−200G-4
TMP−220P-4
630
500
M12
48.6~59.4
240
M12
31.4~39.2
60×2
TMP−220G-4
TMP−250P-4
800
630
M12
48.6~59.4
150×2
M12
31.4~39.2
75×2
TMP−250G-4
TMP−280P-4
1000
630
M12
48.6~59.4
185×2
M12
31.4~39.2
100×2
TMP−280G-4
TMP−315P-4
1000
630
M12
48.6~59.4
185×2
M12
31.4~39.2
100×2
TMP−315G-4
TMP−355P-4
1000
800
M14
48.6~59.4
250×2
M14
31.4~39.2
125×2
TMP−355G-4
TMP−400P-4
1200
800
M14
48.6~59.4
325×2
M14
31.4~39.2
150×2
TMP−400G-4
TMP−450P-4
1500
1000
M14
48.6~59.4
325×2
M14
31.4~39.2
150×2
TMP−450G-4
TMP−500P-4
2000
1500
M14
48.6~59.4
350×2
M14
31.4~39.2
175×2
TMP−500G-4
TMP−560P-4
2000
1500
M14
48.6~59.4
350×2
M14
31.4~39.2
175×2
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3.4 Product Terminal Configuration
TMP−0R4-2G～TMP−2R2G-2
TMP−7R5G-4/011P-4 and below power class TMP−7R5G-4/011P-4 and above power class
Fig.3−2 Product terminal configuration
Control circuit
terminal
Main circuit
terminal
Grounding
terminal
Control circuit
terminal
Main circuit
terminal
Grounding
terminal
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3.5 Functions of Main Circuit Terminal
3.5.1 TMP−0R4G-2～TMP−2R2G-2 和 TMP−0R7G-4/1R5P-4～TMP−015G-4/018P-4
3.5.2 TMP−018G-4/022P-4～TMP-630G-4
Terminal symbol
Terminal name and function description
R、S、T
Three-phase AC input terminal
⊕1、⊕
2
DC reactor connecting terminal, short circuited with copper bus upon
⊕
2、 Ө
DC power input terminal; DC input terminal of external braking unit
U、V、W
Three-phase AC output terminal
Grounding terminal PE
3.6 Attention for Main Circuit Wiring
3.6.1 Power Supply Wiring
It is forbidden to connect the power cable to the inverter output terminal, otherwise, the internal
components of the inverter will be damaged.
To facilitate the input side overcurrent protection and power failure maintenance, the inverter shall
connect to the power supply through the circuit breaker or leakage circuit breaker and contactor.
Please confirm that the power supply phases, rated voltage are consistent with that of the nameplate,
otherwise, the inverter may be damaged.
3.6.2 Motor Wiring
It is forbidden to short circuit or ground the inverter output terminal, otherwise the internal
components of the inverter will be damaged.
Terminal symbol
Terminal name and function description
R、S、T
Three-phase AC input terminal
⊕
、B
Connecting terminal of braking resistor
⊕
、
Ө
DC power input terminal; DC input terminal of external braking unit
U、V、W
Three-phase AC output terminal
Grounding terminal PE
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Avoid short circuit the output cable and the inverter enclosure, otherwise there exists the danger of
electric shock.
It is forbidden to connect the output terminal of the inverter to the capacitor or LC/RC noise filter with
phase lead, otherwise, the internal components of the inverter may be damaged.
When contactor is installed between the inverter and the motor, it is forbidden to switch on/off the
contactor during the running of the inverter, otherwise, there will be large current flowing into the inverter,
triggering the inverter protection action.
Length of cable between the inverter and motor
If the cable between the inverter and the motor is too long, the higher harmonic leakage current of the
output end will cause adverse impact on the inverter and the peripheral devices. It is suggested that
when the motor cable is longer than 100m, output AC reactor be installed. Refer to the following table for
the carrier frequency setting.
Length of cable between the
inverter and motor
Less than 50m
Less than 100 m
More than 100m
Carrier frequency (PA.00)
Less than 15kHz
Less than 10kHz
Less than 5kHz
3.6.3 Grounding Wiring
The inverter will produce leakage current. The higher the carrier frequency is, the larger the leakage
current will be. The leakage current of the inverter system is more than 3.5mA, and the specific value of
the leakage current is determined by the use conditions. To ensure the safety, the inverter and the motor
must be grounded.
The grounding resistance shall be less than 10ohm. For the grounding wire diameter requirement,
refer to 3.3 lectotype of main circuit peripheral devices.
Do not share grounding wire with the welding machine and other power equipment.
In the applications with more than 2 inverters, keep the grounding wire from forming a loop.
Correct Wrong
Fig. 3−3 Grounding wiring
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