TLV VA 1, VA 3, VA 4, VA 5, VC2 User Manual

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AIR VENTS
Pamphlet M3600
Free Float for Venting Air & Gas from Liquid Piping
Free Float for Venting Air & Gas from Liquid Piping
X-element for Venting Air & Gas from Steam Systems
X-element for Venting Air & Gas from Steam Systems
VAS VA Series VS1A
LA Series
SA3 VC Series VS1C
No failure-prone levers or hinges. Only one moving part, the free float, eliminates concentrated wear and provides long, maintenance-free service life.
Rapid Initial Air Vent
VAS VA1/VA3/VA4/VA5
Automatic Air Vent
VC2/VC3/VC4
Precision-ground float with three-point seating provides the tightest seal at high water level.
Rapid Initial Air Vent
VS1A
Automatic Air Vent
VS1C
What is the X-element?
A multi-diaphragm valve mechanism filled with a thermoliquid which opens and closes the vent at a temperature approximately 22 ºC less than saturated steam temperature, allowing the discharge of any air or gas.
*
* Do not use for toxic, flammable or otherwise hazardous fluids
Air Vent
Class
Rapid Initial
Air Vent
Water,
Hot Water
Special Fluids
(Non-toxic and Non-flammable)
Steam
Automatic
Air Vent
Automatic
Air Vent
* For air at 20 C under atmospheric pressure. Pressure differential is 0.1 MPa for rapid initial air vents, maximum operating pressure for automatic air vents.
* For air at 20 C under atmospheric pressure.
Water,
Hot Water
Special Fluids
(Non-toxic and Non-flammable)
Vertical
Piping
Vertical
Piping
0.01 – 2.1
0.01 – 0.3
0.1 – 1.0
VAS (20mm)
VAS (40mm)
180
500
1400
3200
5600
11000
270
5.4
9.2
25
90
380
170
130
VA1
VA3
VA4
VA5
VS1A
LA13L
SA3-3
SA3-10
VC2
VC3
VC4
VS1C-10
VS1C-21
0.05 – 0.5
0.1 – 0.6 90
0.1 – 1.0
0.01 – 1.0
0.01 – 2.1
Vertical
Piping
1900
LA21
Angle 0.01 – 1.3
0.01 – 2.1
200
235 2000
Medium
Piping
Direction
0.01 – 1.0 100
150
100
150
Operating
Pressure
Range
(MPaG)
Maximum
Operating
Temperature
(ºC)
Model
Medium
Piping
Direction
Operating
Pressure
Range
(MPaG)
Maximum Operating
Temperature
(ºC)
Model
Brass
Cast Iron
Cast Stainless
Steel
Brass
Bronze
Cast Iron
Cast Stainless
Steel
Cast Stainless
Steel
Body
Material
Air Vent
Class
Body
Material
Maximum
Venting
Capacity
(
/min)*
Maximum
Venting Capacity ( /min)*
TLV Air Vents
TLV Air Vents
For Liquid
For Liquid
Rapid Initial Air Vent
VAS / VA Series / VS1A
Used for venting large amounts of initial air or gas at system start-up. Once the valve closes after discharging initial air, it will not open again, even if air accumulates inside the product, until the internal pressure drops to near atmospheric pressure.
If air is expected to accumulate in the piping during operation, use together with an automatic air vent.
Automatic Air Vent
SA3 / VC Series / VS1C
Discharge air or gas automatically as it enters the vent at start-up and during operation. Facilitates drainage of the system by introducing air at system shutdown.
If a large volume of air needs to be discharged at start-up, use together with a rapid initial air vent.
Air Vent Class Selection
System for
Air Venting
Air Vent Class Required
Rapid Initial
Air Vent
Automatic
Air Vent
Rapid Initial Air Vent
Water ● Hot Water
VAS
a
c
a
c
t
p
t
p
m
m
o
o
C
C
Features
Small and compact with simple construction
Only one moving part, the free float, eliminates concentrate wear and provides long service life
Precision-ground float and valve seat rubber contact assures seal tightness when vent is closed
Also functions as a vacuum breaker
Application
Processes requiring the rapid supply of water
 ●Water supply pipe, water pump, water tank, etc.
Note: Once the valve closes it will not open again, even if air accumulates. If air is expected to accumulate, use together with an automatic air vent.
Specifications
Model
Connection
Inlet Size (mm) Outlet
Body Material
Maximum Operating Pressure (MPaG) PMO
Minimum Operating Pressure (MPaG)
Maximum Operating Temperature (ºC) TMO
Maximum Venting Capacity ( /min)*
PRESSURE SHELL DESIGN CONDITIONS (NOT OPERATING CONDITIONS): Maximum Allowable Pressure (MPaG) PMA: 1.6 Maximum Allowable Temperature (˚C) TMA: 100
20
15
180
VAS
Screwed (Rc(PT))
40
25
Cast Iron (FC250)
1.0
0.01
100
500
Water pumps
Air conditioners, solar water heating systems
Supply water pipe, storage tank
For Steam
LA Series
Remove air or gas from steam systems and shorten start-up time. Facilitates drainage of the system by introducing air at system shutdown.
Construction
9
2
10
8
1
6
No. No.Part Name Part Name
1
Body
2
Union
3
Cap Nut
4
Valve Seat
5
Valve Seat Holder
6
Float
To avoid abnormal operation, accidents or serious injury, DO NOT use this product outside of the specification range.
CAUTION
7
Float Guide
8
Snap Ring
9
Union Gasket
10
Valve Seat Gasket
11
Nameplate
3
5
4
11
7
Special Fluids (Non-toxic, Non-flammable)
VA Series VS1A
a
p
C
a
p
a
C
a
e
e
g
g
r
r
a
a
L
L
c
c
i
i
t
t
y
y
s
s
s
S
s
e
S
e
l
l
n
n
i
i
a
a
t
t
S
S
t
t
h
h
g
g
i
i
T
T
t
t
e
e
e
e
l
l
e
a
S
e
a
l
i
S
l
n
i
n
g
g
Features
Simple construction and trouble free operation
Only one moving part, the free float, eliminates concentrate wear and provides long service life
Precision-ground float and valve seat rubber contact assures seal tightness when vent is closed
Also functions as a vacuum breaker
Application
Processes requiring the rapid supply of water
 ●Water supply pipe, water pump, water tank, etc.
Note: Once the valve closes it will not open again, even if air accumulates. If air is expected to accumulate, use together with an automatic air vent.
Specifications
Model
Inlet Connection
Outlet
Inlet Size (mm)
Outlet
Body Material
Maximum Operating Pressure (MPaG) PMO
Minimum Operating Pressure (MPaG)
Maximum Operating Temperature (ºC) TMO
Maximum Venting Capacity ( /min)*
PRESSURE SHELL DESIGN CONDITIONS (NOT OPERATING CONDITIONS): Maximum Allowable Pressure (MPaG) PMA: 1.0 Maximum Allowable Temperature (˚C) TMA: 150
VA1
Screwed (Rc(PT))
50
20
1 400
VA3
Flanged (ASME 150RF)
80
32
Cast Iron (FC250)
3 200
VA4
Flanged (ASME 150RF)
100
65
1.0
0.01
100
5 600
VA5
150
100
11 000
Features
Achieves the tightest seal with three-point seating
Works in liquids with low specific gravity (ρ0.8)
High corrosion resistance due to stainless steel body and fluorine rubber (FPM) valve seat
Useable with high pressures and temperatures
Also functions as a vacuum breaker
Application
Processes requiring rapid supply of special fluids
 ●Supply pipe, pump, liquid storage tank, etc.
Note: Once the valve closes it will not open again, even if air accumulates. If air is expected to accumulate, use together with an automatic air vent.
Specifications
Model
Connection
Size (mm)
Body Material
Maximum Operating Pressure (MPaG) PMO
Minimum Operating Pressure (MPaG)
Maximum Operating Temperature (ºC) TMO
Maximum Venting Capacity ( /min)*
PRESSURE SHELL DESIGN CONDITIONS (NOT OPERATING CONDITIONS): Maximum Allowable Pressure (MPaG) PMA: 2.1 Maximum Allowable Temperature (˚C) TMA: 220
Cast Stainless Steel (CF8)
VS1A
Screwed (Rc(PT))
15, 20, 25
2.1
0.01
150
270
Construction
5
2
4
8
1
No. No.Part Name Part Name
1
Body
2
Cover
3
Float
4
Cover Gasket
5
Cover Bolt
6
Valve Seat
* For air at 20 ºC under atmospheric pressure. Discharge capacities are for a Δp of 0.1 MPa. Larger pressure differentials have greater discharge capacities. 1 MPa = 10.197 kg/cm
7
Valve Seat Holder
8
Set Screw
9
Float Guide
10
Snap Ring
11
Nameplate
6
7
3
9
Construction
1
12
11
10
8
3
No. No.Part Name Part Name
1
Body
2
Cover
3
Float
4
Valve Seat
5
Valve Seat Gasket
6
Cover Gasket
7
Cover Bolt
8
Nameplate
9
Connector
10
Screw
11
Spring Washer
12
Plate
6
9
4
5
2
7
2
For Liquid
Automatic Air Vent
Water ● Hot Water
SA3 VC Series
l
l
l
l
a
a
m
m
S
S
e
W
i
e
W
g
i
g
t
t
h
h
g
g
i
i
L
L
h
h
t
t
Features
Extremely compact size
Auxiliary valve seat enables maintenance during
operation
Provides a tight seal, even at extremely low
pressure (0.01 MPa for SA3 with no.3 orifice)
Application
Suitable for small and narrow installation spaces
Suitable for small air conditioning equipment
 ●Fan coil, radiator, etc.
Specifications
Model
Connection
Size (mm)
Body Material
Orifice Number
Maximum Operating Pressure (MPaG) PMO
Minimum Operating Pressure (MPaG)
Maximum Operating Temperature (ºC) TMO
Maximum Venting Capacity ( /min)*
PRESSURE SHELL DESIGN CONDITIONS (NOT OPERATING CONDITIONS): Maximum Allowable Pressure (MPaG) PMA: 1.0 Maximum Allowable Temperature (˚C) TMA: 100
3
0.3
0.01
5.4
SA3
Screwed (Rc(PT))
10, 15, 20
Brass (C3771)
10
1.0
0.1
100
9.2
Features
Simple construction and trouble free operation
Only one moving part, the free float, eliminates
concentrate wear and provides long service life
Free float and valve seat with rubber contact assures seal tightness when vent is closed
Also functions as a vacuum breaker
Application
General use air vent
 ●Water supply pipe, cooling/heating equipment,
etc.
Specifications
Model
Connection
Inlet Size (mm) Outlet
Body Material
Maximum Operating Pressure (MPaG) PMO
Minimum Operating Pressure (MPaG)
Maximum Operating Temperature (ºC) TMO
Maximum Venting Capacity ( /min)*
PRESSURE SHELL DESIGN CONDITIONS (NOT OPERATING CONDITIONS): Maximum Allowable Pressure (MPaG) PMA: 0.5 (VC2), 0.6 (VC3), 1.0 (VC4) Maximum Allowable Temperature (˚C) TMA: 185 (VC2), 220 (VC3), 150 (VC4)
VC2
15
Bronze (CAC406)
0.5
0.05
25
VC3
Screwed (Rc(PT))
10 Cast Iron (FC250)
0.6
0.1
90
90
VC4
25
1.0
0.1
380
Construction
No. Part Name
Body
1
Valve Seat
2
Base
3
Float
4
Valve Holder
5
Coil Spring
6
Siphon Rod
7
Body Gasket
8
Valve
9
Valve Seat Holder
10
O-ring
11
Snap Ring
12
Valve Seat
13
To avoid abnormal operation, accidents or serious injury,DO NOT use this product outside of the specification range
CAUTION
No. Part Name
Nameplate
14
Worm-drive Clamp
15
Clamp Screw
16
Construction
No. Part Name
1
Body
2
Cover
3
Float
4
Valve Seat
5
Cover Gasket
6
Nameplate
2
1
3
4
5
6
Special Fluids (Non-toxic, Non-flammable)
For Steam
VS1C
s
s
S
s
s
S
e
t
e
l
l
n
n
i
i
a
a
t
t
S
S
t
t
h
h
g
g
i
i
T
T
Features
Achieves the tightest seal with three-point seating
Works in liquids with low specific gravity (ρ≥0.8)
High corrosion resistance due to stainless steel
body and fluorine rubber (FPM) valve seat
Useable with high pressures and temperatures
Also functions as a vacuum breaker
Application
Suitable for facilities and piping using special fluids
 ●Supply pipe, pump, liquid storage tank, etc.
Specifications
Model
Connection
Size (mm)
Body Material
Orifice Number
Maximum Operating Pressure (MPaG) PMO
Minimum Operating Pressure (MPaG)
Maximum Operating Temperature (ºC) TMO
Maximum Venting Capacity ( /min)*
PRESSURE SHELL DESIGN CONDITIONS (NOT OPERATING CONDITIONS): Maximum Allowable Pressure (MPaG) PMA: 2.1 Maximum Allowable Temperature (˚C) TMA: 220
Cast Stainless Steel (CF8)
10
1.0
170
VS1C
Screwed (Rc(PT))
15, 20, 25
0.01
150
t
e
e
e
e
l
l
a
e
l
a
i
e
S
l
n
i
S
21
2.1
130
n
g
g
LA Series
e
n
e
n
m
t
m
t
a
a
c
t
c
t
LA21
15
(CF8)
2.1
0.01
235
2 000
e
e
l
X
C
X
C
l
e
e
-
-
p
p
m
m
o
o
Features
Vents hot air up to just 22 ºC below saturated
steam temperature
Fail-open mechanism
High heat resistance
Compact with large venting capacity
Application
Batch processes requiring large volume air venting
Where hot-air locking occurs during operation
 ●Double-jacketed kettle, pressing machine, etc.
Specifications
Model
Connection
Size (mm)
Body Material
Maximum Operating Pressure (MPaG) PMO
Minimum Operating Pressure (MPaG)
Maximum Operating Temperature (ºC) TMO
Maximum Venting Capacity ( /min)*
PRESSURE SHELL DESIGN CONDITIONS (NOT OPERATING CONDITIONS): Maximum Allowable Pressure (MPaG) PMA: 1.6 (LA13L), 6.3 (LA21) Maximum Allowable Temperature (˚C) TMA: 220 (LA13L), 425 (LA21)
LA13L
Screwed (Rc(PT))
15, 20
Brass (C3771)
1.3
0.01
200
1 900
Cast Stainless Steel
Construction
1
12
11
10
8
3
No. Part Name No. Part Name
1
Body
2
Cover
3
Float
4
Valve Seat
5
Valve Seat Gasket
6
Cover Gasket
7
Cover Bolt
8
Nameplate
9
Connector
10
Screw
11
Spring Washer
12
Plate
Construction
6
9
4
5
2
7
* For air at 20 ºC under atmospheric pressure and maximum operating pressure. 1 MPa = 10.197 kg/cm
4
6
7
5
LA21 LA13L
No. Part Name No. Part Name
Body
1
Cover
2
X-element
3
Valve Seat
4
2
8
3
1
5
6
7
8
Screen
Nameplate
Snap Ring
Cover Gasket
2
Application Examples
For Liquid
For Steam
Rapid Initial Air Vent
Automatic Air Vent
VC2
SA3
LA21
VA1
Note:Inlet piping with no horizontal portion is recommended for water/air displacement. If there is a horizontal portion, make the pipe diameter of the
horizontal portion larger than the vertical portion or make the horizontal portion as short as possible.
   ・Make sure the inlet piping diameter is at least as large as the product’s inlet diameter. For the inlet connection especially for products* with a nominal
diameter of 15 mm, use a pipe/fitting, etc. with an inner diameter of at least 16 mm, such as a schedule 40 pipe nipple with a nominal diameter of 15 mm. A smaller pipe may prevent water/air displacement. (*Except SA3)
Operation
For Liquid
Rapid Initial Air Vent
VA Series
Gas from inside the piping is very quickly pushed out around the float guide by liquid pressure.
After venting, the float rises with the rising liquid level, closing the valve. Once closed, the valve will not reopen, even if gas enters the vent and the water level drops.
When the pressure inside the piping drops to equal to or less than atmospheric pressure, the float drops, opening the vent. Air is allowed to enter to facilitate the drainage of liquid from the piping.
Automatic Air Vent
VS1C
Gas from inside the piping is quickly pushed out around the float by liquid pressure.
For Steam
Automatic Air Vent
LA Series
Initially, the X-element is open and gas from inside the piping is quickly vented, significantly shortening equipment start-up time.
After venting, the float rises with the rising liquid level, closing the valve.
When steam flows in, the increased temperature causes the X-element to close immediately. If ambient temperature is near steam saturation temperature, the vent will remain closed.
When gas flows into the vent body, the liquid level decreases. The float drops, opening the vent and allowing gas discharge. When the liquid level rises after venting, the float again closes the vent.
At system shutdown, when the pressure inside the piping drops to equal to or less than atmospheric pressure, air is allowed to enter to facilitate the drainage of liquid from the piping.
When the temperature of the X-element decreases due to inflowing gas, the X-element contracts opening the vent and allowing further gas discharge.
881 Nagasuna, Noguchi, Kakogawa, Hyogo 675-8511, JAPAN Tel: [81]-(0)79-427-1818 Fax: [81]-(0)79-425-1167 E-mail: tlv-japan@tlv.co.jp https://www.tlv.com
Copyright (M)
C
TLV
Specifications subject to change without notice.
Pamphlet M3600 Rev. 10/2020
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