TLV C1CM-EX, C1SM-EX, C1CF-EX, C1SF-EX, C1SF Instruction Manual
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172-65599M-04 (C1CM(-EX)/C1CF(-EX), C1SM(-EX)/C1SF(-EX)) 7 April 2021
Cycle Counter
C1CM / C1CF
C1SM / C1SF
(Standard Model)
C1CM-EX / C1CF-EX
C1SM-EX / C1SF-EX
(ATEX & IECEx Intrinsically Safe Model)
NOTE: This instruction manual has been edited for use with both standard
and intrinsically safe models.
Copyright © 2021 by TLV CO., LTD.
All rights reserved
1
Contents
Introduction ....................................................................... 1
Safety Considerations ....................................................... 2
Operation .......................................................................... 4
Specifications .................................................................... 5
Configuration ..................................................................... 7
Installation ......................................................................... 8
Troubleshooting .............................................................. 12
Product Warranty ............................................................ 14
Introduction
Thank you for purchasing the TLV cycle counter.
This product has been thoroughly inspected before being shipped from the
factory. When the product is delivered, before doing anything else, check the
specifications and external appearance to make sure nothing is out of the
ordinary. Also be sure to read this manual carefully before use and follow the
instructions to be sure of using the product properly.
For products with special order specifications or options, if detailed instructions
for the special order specifications or options are not contained in this manual,
please contact TLV for full details.
This instruction manual is intended for use with the model(s) listed on the front
cover. It is necessary not only for installation but for subsequent maintenance,
disassembly/reassembly and troubleshooting. Please keep it in a safe place
for future reference.
172-65599M-04 (C1CM(-EX)/C1CF(-EX), C1SM(-EX)/C1SF(-EX)) 7 Apr 2021
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Indicates a DANGER, WARNING or CAUTION item.
DANGER
Indicates an urgent situation which poses a threat of death or
serious injury
WARNING
Indicates that there is a potential threat of death or serious injury
CAUTION
Indicates that there is a possibility of injury or equipment/product
damage
WARNING
C1CM, C1SM, C1CF, and C1SF are not explosion-proof.
Use only the intrinsically safe C1CM-EX, C1SM-EX, C1CF-EX, and
C1SF-EX in hazardous areas. Product markings are provided on
the nameplate attached on the product.
The C1CM-EX, C1SM-EX, C1CF-EX, and C1SF-EX are compliant
with:
ATEX:EN 60079-0:2012, EN 60079-11:2012
IECEx:IEC 60079-0:2011, IEC 60079-11:2011
The C1CM-EX, C1SM-EX, C1CF-EX, and C1SF-EX meet the
following standards for intrinsic safety:
C1CM-EX, C1CF-EX
ATEX:
nnnn II 2G Ex ib IIB T3/T2 Gb
CML 18ATEX2179X
IECEx: Ex ib IIB T3/T2 Gb
IECEx CML 18.0094X
C1SM-EX, C1SF-EX
ATEX:
nnnn II 2G Ex ib IIC T3/T2 Gb
DEKRA 13 ATEX 0039
IECEx: Ex ib IIC T3/T2 Gb
IECEx DEK 13.0004
For hazardous areas, the product should be selected and installed
by trained personnel with knowledge of the hazardous
locations/classifications.
When using the product in hazardous area, please connect it to the
earth in order to avoid the ignition from electrostatic charge.
Safety Considerations
Read this section carefully before use and be sure to follow the instructions.
Installation, inspection, maintenance, repairs, disassembly, adjustment
and valve opening/closing should be carried out only by trained
maintenance personnel.
The precautions listed in this manual are designed to ensure safety and
prevent equipment damage and personal injury. For situations that may
occur as a result of erroneous handling, three different types of cautionary
items are used to indicate the degree of urgency and the scale of potential
damage and danger: DANGER, WARNING and CAUTION.
The three types of cautionary items above are very important for safety: be
sure to observe all of them as they relate to installation, use, maintenance,
and repair. Furthermore, TLV accepts no responsibility for any accidents or
damage occurring as a result of failure to observe these precautions.
Symbols
Continued on the next page
172-65599M-04 (C1CM(-EX)/C1CF(-EX), C1SM(-EX)/C1SF(-EX)) 7 Apr 2021
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CAUTION
Install properly and DO NOT use this product outside the
recommended operating pressure, temperature and other
specification ranges.
Improper use may result in such hazards as damage to the product
or malfunctions that may lead to serious accidents. Local regulations
may restrict the use of this product to below the conditions quoted.
Make sure that the sensor body is properly tightened.
Insufficient tightening may allow steam to blow out, resulting in burns.
When disassembling or removing the product, wait until the
internal pressure of the PowerTrap equals atmospheric
pressure and the surface of the PowerTrap has cooled to
room temperature.
Disassembling or removing the product when it is hot or under
pressure may lead to discharge of fluids, causing burns, other
injuries or damage.
NEVER attempt to modify the product in any way.
Failure to observe these precautions may result in damage to the
product and burns or other injury due to malfunction or the
discharge or fluids.
Use only under conditions in which no water hammer will occur.
The impact of water hammer may damage the product, leading to
fluid discharge, which may cause burns or other injury.
When installing the product, use the appropriate tool such as
an adjustable wrench.
Using the improper tool may lead to injury or damage to the product.
DO NOT disassemble/modify the product.
This could damage the product and/or the built-in battery, or
cause leakage of battery fluid, leading to burns or other injury.
Battery cells are not user replaceable.
172-65599M-04 (C1CM(-EX)/C1CF(-EX), C1SM(-EX)/C1SF(-EX)) 7 Apr 2021
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Installation location
C1CM/C1CM-EX
C1CF/C1CF-EX
GP10, GP10L, GP10M
GP14, GP14L, GP14M
GP10F*
GP21F*
Installation location
C1SM/C1SM-EX
C1SF/C1SF-EX
GP10, GP10L, GP10M
GP14, GP14L, GP14M
GP10F*
GP21F*
NOTE
Cycle counter protrudes from the PowerTrap body when installed on the
PowerTrap. Make sure to maintain sufficient installation space as described in
the instruction manual for the PowerTrap.
Do not put extra force onto the cycle counter when lifting the PowerTrap up (for
disassembly or maintenance, etc.).
Operation
Cycle counter is a counter designed for use with GP series TLV PowerTraps. Cycle
counter registers each cycling of the PowerTrap by using its sensor arm to detect the
vertical movement of the PowerTrap's internal float. When the contact points of the
reed switch inside the counter body (or the switch unit) connect, each cycling of the
PowerTrap is counted.
There are two different types of cycle counter available.
Counter Unit Type (with a built-in LCD display) (C1CM/C1CM-EX, C1CF/C1CF-EX)
This type includes a built-in LCD display to display the number of pump cycles of the
PowerTrap. Install the cycle counter using the installation hole on the PowerTrap.
Terminal Box Type (no display) (C1SM/C1SM-EX, C1SF/C1SF-EX)
There is no display on this type. Use the product with a separately prepared selfpowered counter, etc.
*Only available in some countries.
172-65599M-04 (C1CM(-EX)/C1CF(-EX), C1SM(-EX)/C1SF(-EX)) 7 Apr 2021