TLS TLS430FDCEx1 Series, TLS430FDCRx1 Series, TLS430FDCXx1 Series Installation, Operation & Service Parts Manual
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Part Number: M-430-1
Effective: Nov. 21 , 2013
READ the Manual Thoroughly Before Installing,
Operating, Servicing, or Maintaining the Lift
SAVE this MANUAL and ALL INSTRUCTIONS
Total Automotive Lifting Solutions Inc.
2300 Speers Rd. Oakville, Ontario L6L 2X8
Phone: (905) 847-1198 Fax: (905) 891-1214
www.TLSLifts.com
30,000 lb. (13636 kg) Closed Front 4-Post Lifts
TLS430FDCEx1 (27’ Service Deck) TLS430FDCXx1 (24’ Service Deck)
TLS430FDCRx1 (20’ Service Deck)
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Your new lift will provide years of dependable service if installed, operated and maintained
properly. Follow all safety, installation, operation, and maintenance
instructions in this manual before installing and operating the lift. In
addition, follow all safety and other information included on and with
the lift before operating the lift. Keep this manual in a secure place
for future reference, training and service part identification.
TABLE of CONTENTS
1. Unloading Procedure and Lift Package Contents page 3
2. Warranty and Safety page 4
3. General Requirements and Lift Specifications page 7
4. Tools Required and Pre Installation Procedures page 8
5. Installation Procedures page 10
6. Operating Instructions and Lift Maintenance page 13
7. Troubleshooting page 18
8. Lift Installation Diagrams and Parts Lists page 20
IMPORTANT : It is the shop owner's responsibility to provide a satisfactory
installation area for the lift. Lift should only be installed on level concrete floors with no more
than 3º of slope and with a minimum of 4 inches (102mm) and 3000 psi (20.7MPa) concrete
that has been aged a minimum of 30 days. Please consult a qualified individual if any doubt
exists concerning proper installation and subsequent safe operation of the lift. Do not install
the lift on asphalt or outdoors. Failure to comply with these minimum standards could result
in personal injury or death.
Prior to installation, it is the shop owner's responsibility to provide constant electrical
power in the correct voltage, phase, etc., and all wiring for electrical hook-up of the lift. The
shop owner must insure that the electrical installation conforms to local building and safety
codes. Where required, the shop owner will provide an electrical isolation switch located in
close proximity to the lift. This switch will have an emergency stop capability and isolate
electrical power from the lift for servicing requirements.
It is the shop owner's responsibility to provide necessary lockout/tagout means for
energy sources per ANSI Z244.1-1982 (R1993), Safety Requirements for the Lockout/Tagout
of Energy Sources, before beginning any lift repairs.
Hydraulic oil cannot be shipped with the lift and will be supplied by either the shop owner or
the installer. ISO 32 hydraulic oil (10W non detergent hydraulic oil) must be used to fill the
reservoir tank before operating the lift.
It is the shop owner's responsibility to train all operators in
lift operation and lift safety.
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UNLOADING PROCEDURE and LIFT PACKAGE CONTENTS
For your information:
All lift components are packaged together in one module held together by steel frames
Optional accessories (rolling jacks) are packaged separately.
UNPACKING PROCEDURE:
When the lift arrives on site: - If possible have lift unloaded in the installation area and on
two 4"x 4" x 28" Wooden Blocks (required for unpacking)
- Check for freight damage and report immediately to the
trucking company who delivered the lift
- Check for missing parts and report immediately to the factory
1 - 877 - 799 - LIFT (5438) or (905) 847 - 1198
Main Components include:
Columns – 4 pcs
Runway Assemblies – 2 pcs
Crossmembers – 2 pcs (1 front and 1 rear)
Approach Ramps – 2 pcs
Accessory and Hardware Box (see list below)
Optional Accessories: (included only if ordered)
Rolling Air/Hydraulic Jacks - 1 jack per box c/w coiled air line
Accessory Box includes:
Powerpack – 1 pc
Lifting Cables – 4 pcs
Hydraulic Hose – 1 pc
Wheel Stops – 2 pcs
Anchor Bolts – 16 pcs
WL 200 Series Safety Information Label Kit
ALI - “Lifting It Right “ Manual
ALI - “Vehicle Manufacturer's Lifting Point Guide" (CD)
Automotive Lift Safety Tips Hang Card
Automotive Lift, Operation, Inspection and Maintenance Manual
Owner’s Manual
Hardware Box includes: fittings, bolts, washers, nuts, anchor bolts, etc.
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WARRANTY and SAFETY
Warranty: The four post lift models identified in this manual have the following warranty
from date of purchase:
Structural Components - 1 year Accessory Items - 90 days
Hydraulic and Other Components - 1 year Labor - 1 year
The above items are warranted to be free of defects in material and workmanship to the
original owner of the lift as follows: During the first year (90 days for accessories), those parts
proven after inspection to be defective shall be repaired or replaced at the option of the
manufacturer. This warranty does not extend to defects caused by ordinary wear, misuse,
abuse, improper maintenance, shipping damage or where repairs have been attempted or
made by anyone other than the manufacturer or a manufacturer certified technician. This
warranty is exclusive and in lieu of all other warranties express or implied. In no event shall
the manufacturer be liable for special, incidental or consequential damages for any breach or
delay in performance of the warranty. The manufacturer reserves the right to change
specifications, designs or add improvements to its product line without incurring any
obligation to make such changes to products sold previously.
IMPORTANT SAFETY INSTRUCTIONS
When using your garage equipment, basic safety precautions should always be followed,
including the following:
1. Read all instructions
2. Care must be taken as burns can result from touching hot parts
3. Do not operate equipment with a damaged cord or if equipment has been dropped or
damaged – until it has been examined by a qualified service person
4. Do not let a cord hang over the edge of the table, bench, or counter or come in
contact with hot manifolds or moving fan blades
5. Let equipment cool completely before putting away. Loop cord loosely around
equipment when storing
6. To reduce risk of fire, do not operate equipment in the vicinity of open containers of
flammable liquids (gasoline)
7. Adequate ventilation should be provided when working on operating internal
combustion engines
8. Keep hair, loose clothing, fingers, and all parts of body away from moving parts
9. To reduce the risk of electric shock, do not use on wet surfaces or expose to rain
10. Use only as directed in this manual. Use only manufacturer’s recommended
attachments
11. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact resistant
lenses, they are not safety glasses
12. Basic common sense safety precautions should always be followed when installing,
operating and maintaining the lift as a risk of fire, electric shock, injury or death may
be present.
SAVE THESE INSTRUCTIONS
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In addition:
1. Read and follow all safety instructions and decals included with the lift. Read and follow
all safety instructions in this manual. Read and follow the ALI "Lifting It Right" manual
(included with the lift). Always use the "Vehicle Lifting Points" reference guide when lifting
a
vehicle. Insure all materials stay up to date »» www.autolift.org/
2. Only trained and authorized personnel should position a vehicle and operate the lift. Do
not allow customers or bystanders to operate the lift or be in the lift area.
3. Inspect the lift daily. Do not operate if potential problems have been identified or lift
malfunctions. Do not operate if lift has damaged or broken components. Never walk or
work under the lift unless all safety locks are completely engaged.
4. Never overload the lift. The rated capacity decal is located on the powerpack column.
The
hydraulic system on this lift is not designed to be a load holding device. Mechanical safety
locks must be engaged before proceeding under the lift for vehicle servicing or lift
maintenance. Never override operating controls. This is unsafe and will void the warranty.
5. Before driving a vehicle onto the lift, insure that both slip plates and turn plates have all
lock mechanisms securely in place. Also insure that the lift and lift area is clear of all
debris
and that all oil and grease has been cleaned from runway surfaces.
6. Before raising or lowering the lift, always totally secure the vehicle with wheel chocks.
7. When using a jack(s) to raise a vehicle, position jack lifting pads to contact vehicle
manufacturers recommended lifting points. Raise jack slowly until all pads contact the
vehicle. Confirm that the vehicle is stable on the jack(s) before raising to desired working
height.
8. Some pickup trucks may require optional truck adapters to clear running boards and other
installed accessories. Special care must be exercised with pick-up trucks to insure safe
lifting. Always use vehicle manufacturers lifting points and insure the contents of the
cargo box will not affect vehicle balance while on the jack(s).
9. Important: Removal or installation of heavier parts can change the vehicle's center of
gravity on the jack(s) resulting in a critical load shift. The vehicle may then be unstable.
Plan ahead for this possibility to insure continued safety and refer to the vehicle
manufacturer’s service manual for recommended procedures.
10. Always keep the lift area free of obstructions and debris. Grease and oil spills should be
cleaned up immediately.
11. Never raise a vehicle on the lift with passengers inside. Before lowering, check the lift
and lift area and remove all obstructions. Before removing vehicle from the lift or lift
area, confirm an unobstructed exit.
12. DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH
OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE
SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR
INSTALLATION PROCEDURES ARE COMPLETED (ANSI 244.1).
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Safety Instruction and Information Decal Kit (included with the lift)
Review all safety
information daily
with all lift
operators
LIFT SAFETY and LIFT MAINTENANCE
MUST BE PART OF YOUR DAILY ROUTINE
IMPORTANT:
Insure Safety Instruction
Decals and Hang Card are
affixed to the lift
immediately following
installation and before
the lift is used
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GENERAL REQUIREMENTS and LIFT SPECIFICATIONS
MODEL
TLS430FDCRx1
TLS430FDCXx1
TLS430FDCEx1
Min. Wheelbase @ Rated Capacity
230’’
230’’
230’’
Min. Wheelbase @ 75% Capacity
195’’
195’’
195’’
Min. Wheelbase @ 50% Capacity
165’’
165’’
165’’
Min. Wheelbase @ 25% Capacity
130’’
130’’
130’’
Ongoing design modifications and quality improvements may change specifications listed in this manual without notice
Lift should only be installed on level concrete floors with no more than 3º of slope and
a minimum of 4 inches (102mm) and 3000 psi (20.7MPa) concrete that has been aged a
minimum of 30 days. A qualified person should be consulted to address seismic loads
and other local or state requirements. Do not install the lift on asphalt or outdoors.
A constant supply of 230 volt – 1 phase – 60 Hz – 30 amp electrical power is required
for this lift.
Max. Capacity 30,000 lb. (13,636 kg) - 15,000 lbs. (6,818 kg) each Runway
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TOOLS REQUIRED and PRE INSTALLATION PROCEDURES
Tools Required:
35ft. Measuring Tape - Chalk Line and Chalk
4"x 4" x 28" Wooden Blocks
Fork Lift - Floor Jacks (2) - or engine crane
Work Stands - 4 (runway set-up and installation)
Metric and SAE Wrenches and Ratchet Sets
Metric and SAE Allen Key Sets
Crow Bar - Hammer - Screwdrivers
2 x 4 ft. Level (laser level also suggested)
Rotary Hammer Drill c/w ¾ inch diameter Masonry Drill Bit
Step Ladder
PRE-INSTALLATION PROCEDURE
Before proceeding with installation, read the installation manual and insure all instructions
are fully understood and all component parts listed on page 3 are accounted for.
Identify bay center line near the front and mark the floor. Also mark center of the bay
entrance. Connect these two points with a chalk line "L1". Refer to diagram on the next
page for minimum clearance from bay entrance door and draw a second chalk line "L3" at
90° to the centerline. Refer to diagram and mark approximate locations of two rear columns.
Refer to the diagram at right for measurements and minimum clearance from front wall or
work bench and draw a third chalk line "L2" at 90° to the centerline. Refer to diagram and
mark the locations of all four columns. These locations will be used to initially position
each column, however, the 4 most critical measurements will be inside column to
inside column measurements confirmed later in the installation process.
Confirm that the column baseplate locations you have marked are a minimum distance of six
(6) inches from any floor seam. Do not install if floor has cracks or deterioration that could
affect lift stability. The shop owner is responsible for confirming there are no obstructions in
the installation area like floor drains, under floor piping or electrical conduit that could be
damaged or prevent safe lift installation and secure lift anchoring. Check ceiling for beams or
heating ducts and walls for protruding structures, etc. (overhead clearance must be 84 inches
plus the height of the tallest vehicle you want to lift). Insure that the lift can be safely installed in
the position you have marked out on the bay floor.
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DESCRIPTION
TLS430FDCRx1
TLS430FDCXx1
TLS430FDCEx1
A
Baseplate to baseplate
260.5’’
308.5’’
344.5’’
B
Baseplate to baseplate
153’’
153’’
153’’
C
Rear baseplate to door
Min. 60’’
Min. 60’’
Min. 60’’
D
Front baseplate to door
Min. 320.5’’
Min. 368.5’’
Min. 404.5’’
E
Diag. measurement
EQUAL
EQUAL
EQUAL
F
Baseplate to obstacle
Min. 60’’
Min. 60’’
Min. 60’’
G
Baseplate to baseplate
129’’
129’’
129’’
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Bay Entrance Door
FRONT
Work Stands
for runway
placement
Left Side
(driver side)
Right Side
(passenger side)
Powerpack
Column
column locations
column locations
INSTALLATION PROCEDURE
Insure the lift installation complies with ANSI/ALI/ALIS, Safety Requirements for Installation
and Service of Automotive Lifts.
1. Remove protective wrapping from the lift and clear installation area of packaging
materials. Place two 4"x4"x 24 " wooden blocks under the lift to enable fork lift or other
access and to allow for removal of shipping frames. Unbolt steel shipping frames and
remove from installation area. Take adequate precautions when working with runways,
columns and other components.
2. Work stands are recommended
for safety and ease of runway
and carriage assembly. As an
alternative, use wooden blocks
to raise runways off the floor.
Position work stands (or wooden
blocks) as shown in the diagram
to the right.
3. Identify front crossmember and set it
securely on top of front work stands.
Insure the end with 2 single pulleys is
next to the powerpack (driver side)
column. Unbolt one of the guide blocks
on each end of the front crossmember.
4. Place one front column into each end of
the front crossmember insuring the
guide blocks are centered in the grooves
of the column walls. (To do this, safety
ladder must be pulled out from the tower
and then put back into the crossmember).
5. Slide the unbolted guide blocks you removed in step 3 down from the top of each column
and bolt back in place on the crossmember ends.
6. Carefully lift rear crossmember and set it securely on top of the rear work stands. Insure
the end with 2 double pulleys is on the same side as the powerpack (driver side) column
and in line with the front crossmember single pulley (see diagram #6 - cable routing).
7. Unbolt one of the guide blocks on each end of the rear crossmember.
8. Place one rear column into each end of the rear crossmember insuring the guide blocks
are centered in the grooves of the column walls.
9. Slide the unbolted guide blocks you removed in step #7 down from the top of each
column and bolt back in place on the crossmember ends.
10. Carefully lift the left (driver side) runway and set it securely on top of both front and rear
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crossmembers. Confirm this runway has the hydraulic cylinder underneath. Also confirm
this runway has the hydraulic hose connection located at the front next to the powerpack
column. Make sure the cylinder bottom hinge is close to rear columns (see diagram #6
for cylinder direction). Insure that both the front and rear of the runway is seated
properly on both crossmembers. If the runway does not seat properly on both
crossmembers, carefully move one or both crossmember and column assemblies slightly
to fit on its crossmember support.
11. Carefully lift the right (passenger side) runway and set it securely on its support on top of
both front and rear crossmembers.
12. Route the lifting cables as shown in diagram #6. Insure that no cable is crossed during
this process. IMPORTANT: Insure all cables are completely contained and properly
seated in each sheave groove. (Install pulleys under the deck after properly laying the
cable.)
13. Secure each of the four cables in the wire rope anchor located at the shaft end of the
hydraulic cylinder. Put cable retainer(diagram #9, item 5) to secure cables.
14. Attached each cable to the proper column top plate using a washer and 3/4’’ nuts
(reference diagram #4).
15. Use a 4 ft. level to insure each column is vertically plumb and at a 90º angle to the
crossmember. Also insure opposite columns for each crossmember are symmetrical in
configuration. Make only minor adjustments to accomplish this.
16. Reconfirm column level and symmetric position relative to crossmember and opposite
column. Starting with the left front (powerpack) column, drill anchor bolt holes and install
anchor bolts (reference diagram #8).
17. Reconfirm column level and symmetric position relative to crossmember and opposite
column for each of the three remaining columns. Drill and install anchor bolts (reference
diagram #8). Shim anchor bolts if necessary.
18. Install runway approach ramps and wheel stops to the runways (diagram #15 and #16).
19. Install powerpack (diagram #5).
20. Route and connect hydraulic hose (diagram #7).
21. Route air line and connect to air solenoid (diagram #5 and diagram #14).
22. Fill powerpack reservoir with ISO grade 32 hydraulic oil (19 liters or 5 U.S. gallons).
23. Confirm electrical wire is sized for a minimum 30 amp circuit and supplying 208/230
volts. Use a separate circuit for each powerpack. Protect each circuit with a time
delay fuse or circuit breaker. For single phase power use a 30 amp fuse. For three
phase power use a 20 amp fuse. All wiring must comply with national and local codes.
NOTE: All electrical wiring should be installed and connected by a certified electrician.
24. Connect powerpack to shop electrical system.
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25. Connect air solenoid to shop air system (90~120 psi).
26. Press the manual over-ride button on the air solenoid and confirm that all four safety
latches are working properly. Confirm there are no leaks in the air system.
27. Raise the lift 2 ~ 3 ft. while checking for proper direction of rotation on the electric
motor. Confirm there are no leaks in the hydraulic system.
28. Lower the lift (you may first have to raise the lift slightly to disengage the mechanical
safety locks). When lowering, continuously hold down both the air valve and hydraulic
lowering valve.
29. Raise and lower the lift several times to remove any air from the hydraulic system.
30. Raise the lift 3 ft. and confirm that all four safety latches engage and disengage
completely.
31. Refer to diagram at bottom. Commence adjusting the level of both runways by tightening
or loosening the wire rope (cables) using the ¾ " NC Hex Nut at the top of each column.
(reference diagram #4).
33. Lower the lift and allow it sits at same locking position on each safety ladder, adjust bolts
on those ladders to make sure the lift is leveled at each corner.
32. FINAL TEST: Raise the lift to its highest limit and continue to hold the "UP" switch on the
powerpack for about four (4) seconds. This will test the lifting system for maximum load
capacity. Following this test, check for leaks and tighten any loose connections.
33. Use plastic ties and clamps to secure all hydraulic and air lines that droop or hang down
from the lift. Install a hose protector if required. Insure that no hydraulic or air line
comes in contact with any lifting cable.
34. Operate the lift with a vehicle. Raise and lower the lift three times. Confirm all the
operational functions, equalizing cables and safety lock work well.
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Insure this manual along with all operation, inspection and
maintenance instructions are delivered to the owner, user
and employer.
LIFT OPERATION: Before lifting a vehicle, insure all operators are qualified,
have been trained and are following all safety instructions. Read and follow the
ALI "Lifting It Right" manual included with the lift. Always use the "Vehicle Lifting
Points" reference guide when lifting a vehicle. Insure all materials stay up to date
» » www.autolift.org/ (see example of SAE J2184 standard below)
Insure that every vehicle will be securely positioned on the lift (use wheel chocks). When
using air/hydraulic rolling jacks, always use vehicle manufacturer's recommended lifting
points. Never allow anyone under the lift when raising or lowering. Always insure
mechanical safety locks are completely engaged on all four columns before
proceeding under the lift or a vehicle.
Lift Operation: Controls on the powerpack and powerpack column perform the following
functions:
- “PUSH BUTTON”: Raise the lift to the desired height by pressing the push button on the
power unit
- "AIR LOCK RELEASE BUTTON": retracts or releases safety locks at all four columns. This
button (along with the "DOWN HANDLE") must be pressed and held during the entire
lowering procedure.
- "DOWN HANDLE": on powerpack pump manifold lowers the lift. Note: Before lowering the
lift you should raise it slightly to remove pressure from safety locks allowing them to
disengage completely.
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