TKR Group VAS 6790/2, VAS 6792, VAS 6792/1, VAS 6792/2 Setup And Installation Manual
VAS 6790/2
VAS 6792
VAS 6792/1
VAS 6792/2
Pneumatic/hydraulic
blind riveting tool
BA3
Setup – Installation: Blind riveting tool
Additional information to the instruction manual
BA1 (VAS 6790/2, VAS 6792, VAS 6792/1, VAS 6792/2)
ATTENTION
This supplementary sheet serves as a supplement to the instruction manual BA1
(VAS 6790/2, VAS 6792, VAS 6792/1, VAS 6792/2) and may only be used in
conjunction with it.
Translation of original instruction manual
?
VAS 6790/2
VAS 6792
VAS 6792/1
VAS 6792/2
Pneumatisch hydraulisches
Blindniet-Werkzeug
BA3
Inbetriebnahme – Montage: Blindnietwerkzeug
Zusatzinformation zur Betriebsanleitung BA1
(VAS 6790/2, VAS 6792, VAS 6792/1, VAS 6792/2)
ACHTUNG
Diese Montageanleitung dient als Ergänzung zur Betriebsanleitung BA1
(VAS 6790/2, VAS 6792, VAS 6792/1, VAS 6792/2) und darf nur im Zusammenhang
mit dieser verwendet werden.
Originalbetriebsanleitung
USB-Stick
Owner‘s manual
digital
www.tkr-support.comOwner‘s manual
1. Download current
owner‘s manuals
2. Support
2
Chapter Page
1.
2.
3.
4.
Safety
1.1 Designations 5
Scope of supply
2.1 Scope of Supply and Accessories 6
2.2 Technical specications 9
2.3 Working with the blind riveting tool - basic principles 10
2.4 Maintenance 11
Technical data
3.1 Technical data 12
3.2 Device components 16
Use
4.1 Connecting the high-pressure coupling to the
Compact Booster 18
4.2 Connecting the blind riveting tool
and the Compact Booster 20
4.3 VAS 6792/2, VAS 6792/24: Screwing the extension onto
the blind riveting tool 22
4.4 Replacing the rivet head extension 27
4.5 Removing the extension 28
4.6 Replacing the conical grip 29
4.7 Connecting the spiral hose to the Compact Booster and
hose adapter 32
4.8 Connecting the pneumatic hose to the Compact Booster
and the spiral hose 33
3
4.
Use
4.9 Using the blind riveting tool 34
4.10 Replacing the rivet head 36
4.11 Fitting the ejector 37
4.12 Using with the operating unit 39
4.13 Emptying the mandrel collector 46
4.14 Maintenance and cleaning 47
4.15 Spare parts 50
4.16 Troubleshooting 54
5.
Maintenance / Service
5.1 Disposal BA1, 60
5.2 Warranty BA1, 61
5.3 Declaration of Conformity 62
This instruction manual is protected by copyright. No use is permitted outside the strict limitations of copyright legislation without the consent of the manufacturer. Unauthorized use will
make the oender liable to criminal prosecution. This also applies to the extraction of individual
illustrations and the use of text in the extract form.
4
1.1 Designations
Markings on the blind riveting tool
A
B
C
D
see Fig. 1.1.3)
Manufacturer‘s identication
Serial number
Production date
Warnings (for complete view
1.1.1
A
C
D
1.1.2
B
E
1.1.3
5
Nietmatrix
PSD-BED-00000125, Vers. 14.12
BA3
VAS 6792/11
Ø 2,0 mm
VAS 6792/13
Ø 3,0 mm
VAS 6792/12
Ø 4,0 mm
VAS 6792/14
Ø 2,6 mm
VAS 6792/10
Ø 3,4 mm
VAS 6792/27
Ø 4,0 – 4,2 mm
Ø 2,0 mm Ø 2,6 mm Ø 3,0 mm
Ø 3,4 mm
Ø 4,0 mm Ø 4,0 – 4,2 mm
Ø 4,0 – 4,2 mm
Ø 3,4 mm
Ø 3,0 mm
Ø 2,6 mm
Ø 2,6 mm
Ø 2,6 mm
Ø 2,6 mm
VAS 6792/15 VAS 6792/17 VAS 6792/19VAS 6792/16 VAS 6792/18 VAS 6792/20
2.1 Scope of Supply and Accessories
A
C E
F
I
D
G
J K
B
H
VAS 6790/2
VAS 6792
VAS 6792/1
VAS 6792/2
Pneumatisch hydraulisches
Blindniet-Werkzeug
Bedienungsanleitung
BA3
L
6
Originalbetriebsanleitung
No. Item VAS 6792 VAS 6790/2
A 1 Case • •
B 1 Blind riveting tool • •
C 1 Spiral hose assembly •
D 1 Ejector •
E 1 Compact Booster •
F 1 High-pressure coupling • •
G 1 Assembly wrench • •
H 1 Assembly aid • •
I 1 Hose adapter •
J 1 Blind rivet set • •
K 1 Instruction manual • •
L 1 Rivet matrix • •
Accessories, optional
VAS 6792/2 VAS 6792/24
No. Item
M Extension, 59 mm
N Extension , 160mm
7
2.1 Scope of Supply and Accessories
Accessories set, optional
V
P
O
R
T
VAS 6792/1
Q
S
U
No. Item VAS 6792/1
O Extension, 160 mm •
P Carrying strap •
Q Hose assembly •
R Operating unit •
S Plug connector •
T Pneumatic hose •
U Supporting belt •
V Cardboard box •
8
2.2 Technical specications
Travel 20 mm
Setting force 24500 N at 6 bar
Weight 0.8 kg (without hose and operating unit)
Hydraulic operating pressure max. 600 bar
Pneumatic operating pressure 6 bar
Ambient temperature 5 – 50 °C/41 – 122 °F
Prescribed safety clothing
Drive unit Compact Booster
Protective gloves, eye protection, long-sleeved
working clothes, close tting at the neck
The pneumatic/hydraulic blind riveting tool was specially developed for all common
riveting operations on thin sheet metal.
The blind riveting tool must only be used with the pneumatic-hydraulic blind
riveting tool Compact Booster.
The blind riveting tool is connected to the Compact Booster using a high-pressure
coupling.
9
2.3 Working with the blind riveting tool - basic
principles
Risk of injury
Route all supply lines in a manner that prevents people from tripping over them.
Correctly route and attach the compressed air hose. If a compressed air hose whips
around wildly, it could cause severe bodily injury.
Before starting work, check the preset air pressure! Incorrectly set air pressure
could cause equipment damage or bodily injury!
Max. air pressure
Make sure that the maximum permissible operating air pressure of 6 bar / 87 psi
is never exceeded. Check the setting of the pressure regulating valve before each
riveting operation!
Clean compressed air
Make sure that the pressure generator is only supplied with clean and dry compres-
sed air. Moisture and contamination could cause equipment malfunction and/or da-
mage. Only use compressed air of quality class 2 as per ISO 8573-1.
10
Always disconnect the riveter from the compressed air when leaving your
workstation!
Warranty
The manufacturer accepts no liability for damage or injury caused by improper re-
pair or use of foreign replacement parts.
Incorrect usage of the blind riveting tool that leads to equipment damage invali-
dates the warranty.
The compressed air supply must be disconnected from the equipment before
any adjustment or maintenance work is performed.
2.4 Maintenance
The tool‘s hydraulic system, pneumatic control systems, hoses and couplings
must all be kept free of dirt and other contamination. Foreign bodies in the
hydraulic uid or in the control air will cause the tool system to malfunction.
All maintenance and service work on the blind riveting tool must only be per-
formed with the pressure generator disconnected.
Under normal circumstances, maintenance of the blind riveting tool is restricted to
4.16
regular cleaning and replacement of the conical grips.
All other necessary maintenance work and/or repairs must be performed by the ma-
nufacturer or properly trained personnel only.
The user must only perform the maintenance and repair measures outlined in this
instruction manual.
Maintenance and repair work not covered in this instruction manual may only be
performed by professionals who have been correctly trained by TKR. For further in-
formation on servicing and training, please contact us at our Service address:
TKR Spezialwerkzeuge GmbH
Service
Am Waldesrand 9-11
D-58285 Gevelsberg (Germany)
Phone: +49 23 32 666 07 - 0
Fax: +49 2332 666 07 - 941
E-Mail: info@tkrgroup.com
Download-Service
www.tkr-support.com
11
3.1 Technical data
Blind riveting tool with mandrel collector
3.1.1
179
28
O
58
Overall length 179 mm
Length of mandrel collector 87 mm
Height 58 mm
Width 35 mm
Ø Mandrel collector 34 mm
Ø Rivet head 28 mm
87
34
O
35
12
Blind riveting tool with ejector
3.1.2
28
58
109
Overall length 109 mm
Length of ejector 17 mm
Width 35 mm
Height 58 mm
Ø Ejector 38 mm
Ø Rivet head 28 mm
17
28
O
35
13
58
360
260.2
35
3.1 Technical data
Blind riveting tool with mandrel collector and extension
3.1.3
28
20
O
O
87160
35
34
O
VAS 6792/24
59
28
20
O
O
58
87
35
34
O
VAS 6792/2
VAS 6792/24 VAS 6792/2
Overall length 360 mm 260.2 mm
Height 58 mm 58 mm
Ø Rivet head 20 mm 20 mm
Width 35 mm 35 mm
Length of straight housing 160 mm 59 mm
Length of mandrel collector 87 mm 87 mm
Ø Mandrel collector 34 mm 34 mm
14
High-pressure coupling
3.1.4
27.2O
125
104
Length 125 mm
Ø Coupling 58 mm
Ø Connection 27 mm
O58
15
Q
O
Q
O
R
S
U
Q
F
Q
U
3.2 Device components
3.2.1
2
1
5
4
3
6
7
8
9
A
10
B
11
C
12
G
16
E
14
D
13
S
18
O
19
Q
20
F
15
I
17
16
21
R
T
22
23
U
No. Title
1 Blind riveting tool
2 Front ejector
3 Assembly wrench
4 Assembly aid
5 High-pressure coupling
6 Spiral hose
7 Compact Booster
8 Hose adapter
9 Blind rivet set
10 Protection cover
11 Protection cover
12 Extension rod
13 Rivet head
14 Extension casing
15 Mandrel collector
16 Conical grip
17 Ejector
18 Plug connector
19 Extension 160 mm
20 Hose package
21 Operating unit
22 Pneumatic hose
23 Supporting belt
17
4.1 Connect the high-pressure coupling to the
Compact Booster
4.1.1 4.1.2
4.1.3
4.1.1 – 4.1.3
Press the lever on the Compact Booster to
turn the locking mechanism clockwise.
18
4.1.4 4.1.5
4.1.6 4.1.7
4.1.4 – 4.1.7
Insert the high-pressure coupling straight into the seating on the Compact Booster and turn
the locking mechanism counterclockwise until it engages.
19
4.2 Connecting the blind riveting tool and the
Compact Booster
4.2.1 4.2.2
4.2.1/4.2.2
Remove the protective caps from the high-pressure coupling and the blind riveting tool.
20
Loading...