TKO 9GE Assembly Manual
ASSEMBLY MANUAL
9GE -ELLIPTICAL TRAINER
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IMPORTANT SAFETY INSTRUCTIONS
• Read this Owner’s Manual and follow it’s instructions carefully before using the
machine. Make sure that it is properly assembled and tightened before each use.
• Inspect your machine prior to exercise to ensure that all nuts and bolts are fully
tightened.
• Replace the worn parts immediately.
• Most exercise equipment is not recommended for small children. Children should
not use the machine unless they are under adult supervision.
• Exercise equipment has moving parts. In the interest of safety, keep others,
especially children and pets, at a safe distance while exercising.
• Warm up 5 to 10 minutes before each workout and cool down 5 to 10 minutes
afterward. Never hold your breath while exercising.
• Rest adequately between workouts. Muscles tone and develop during these rest
periods. Beginners should work out twice a week and increase gradually to 4 to 5
times per week.
• Remove all jewelry, including rings, chains and pins before commencing exercise.
• Never exercise in bare feet or socks, always wear correct footwear, such as running, walking,
or cross-training shoes.
• Always wear suitable clothing and footwear during exercise. Do NOT wear loose
fitting clothing that could become entangled with the moving parts of your exercise
machine.
MEDICAL WARNING
• Before beginning any exercise program, consult your personal physician. Evaluate
your present fitness level and determine the exercise program that is most
appropriate for your particular age and condition.
• If you experience any pain or tightness in your chest, irregular heartbeats,
shortness of breath, faintness or other unusual discomfort while exercising, stop
and consult your physician before continuing.
Maximum recommended exercise weights not to exceed 400Lbs (181.8Kgs)
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BEFORE YOU BEGIN
Note: Before you begin, remove all parts and hardware from the carton, ensure you
have everything according to the list.
THE FOLLOWING TOOLS ARE INCLUDED FOR ASSEMBLY:
Left Upper Handlebar
Pulse Sensor Plate
Stationary Handlebar
Right Upper
Handlebar
Console
Upright Post
Front Stabilizer
Accessory Tray
Left Pedal
Right Pedal
Pedal Rail
Main
Frame
Front Stabilizer
Leveler
Rear
Stabilizer
T-HAND SOCKET
WRENCH (17mm)
ALLEN WRENCH
(6 mm )
SOCKET WRENCH
(13mm)
COMBINATION
WRENCH
WRENCH (17mm)
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HARDWARE
This chart below is provided to help identify the hardware used in the assembly process.
Use the circles below to confirm the diameter of each Washer, Bolt and Screw.
Use the small ruler to check the length of the bolt and screw.
NOTICE: The length of the bolt or screw DOES NOT the
head to the bolt or screw.
After unpacking the unit, open the hardware bag and make sure that you have all the
following items. Some
hardware may be already attached to the part.
No.
Description
Q’TY
90
Lock Washer (M8)
6
95
Washer (8x23x2.0t)
2
97
Washer (8x38x2.0t)
4
103
Screw (M4x20mm)
4
108
Screw, Round Head (M5xp0.8x15mm)
19
109
Screw, Round Head (M5xp0.8x50mm)
2
114
Bolt, Socket Head (M8xp1.25x10mm)
8
120
Bolt, Button Head (M8xp1.25x16mm)
2
127
Bolt, Hex Head (M10xp1.5x50mm)
2
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ASSEMBLE INSTRUCTIONS
Place all parts from the box in a cleared area and position them on the floor in front of
you. Remove all packing materials from your area and place them back into the box. Do
not dispose of the packing materials until assembly is completed. Read each step
carefully before beginning.
STEP 1
Attach the Floor Leveler (76) to the Front Stabilizer (2)and the Rear Stabilizer (3)
STEP 2
Attach the Front Stabilizer (2) and the Rear Stabilizer (3) to the Main Frame
Assembly (1), secure it using 4 Washers (8x38x2.0t)(97), 4 Lock Washers
(M8)(90) and 4 Hex Bolts (M8xp1.25x65mm)(125). Tighten it securely with the
socket wrench (as shown).
Adjust the Floor Leveler if the Bike is NOT leveled to the floor. Make sure the Metal
Plates are fully tightened.
Detailed Lever- drawing 1
Detailed Lever- drawing 2
Metal Plate
Stabilizer
Floor Leveler
Stabilizer
Adjustment Plate
Floor Leveler
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STEP 3
Slide the Upright Sleeve (24) onto the Upright Post (4). Be careful not to pinch the wire
(Middle Connection Wire (138)
STEP 4
Insert 2 Nylon Lock Nuts (M10) (134) into the front of the Main Frame (1) (as
shown)
Install the Upright Post (4) to the Main Frame (1) using 2 Hex Bolts (M10 x p1.5
x 50mm) (127). Secure it with the T-HANDLE SOCKET WRENCH (17MM).
STEP 5
Connect the Middle Connection Wire (138) to the Lower Connection Wire (139)
Attach the Front Decorative Cover (23) onto the front of the Main Frame (1),
secure it with 2 Screw, Round Head (M5xp0.8x50mm)(109)
Paste a Logo Sticker on the surface of the Front Decorative Cover (23). Lower the
Sleeve (24) to cover the gap on the Main Frame Housing.
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NOTE: For shipping purpose, the Hex Bolt (M10xp1.5x55mm) (126) and Nylon Lock
Nut (M10xp1.5x8t)(134) are attached on the Pivoting Arm (L&R) (8&9).
STEP 6
a. Remove the Bolt, Hex Head (M10xp1.5x55mm) (126) and Nylon Lock Nut
(M10xp1.5x8t)(134) from the Left Pivoting Arm (8L)
b. Attach the Left Pedal Support Arm (12L) onto the Left Pivoting Arm (8) and secure
it with the Bolt, Hex Head (M10xp1.5x55mm) (126) and Nylon Lock Nut
(M10xp1.5x8t) (134.)
c. Remove the Bolt, Hex Head (M10xp1.5x55mm) (126) and Nylon Lock Nut
(M10xp1.5x8t) (134) from the Right Pivoting Arm (9)
d. Repeat the same procedure to attach the Right Pedal Support Arm (12R) onto the
Right Pivoting Arm (9)
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