TIYA 65062, 65063, 65066, 65067 Product Manual

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Save This Manual for Future Reference
Original Instruction
Table Saw
Operator’s Manual
MODEL NUMBER : 65062 65063 65066 65067 SERIAL NUMBER :
Both model number and serial number may be found on the main
label. You should record both of them in a safe place for future use.
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE
OPERATING MACHINE
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TABLE OF CONTENTS
INTRODUCTION
Introduction 2
Specifications 2
Symbols 3 Safety 3
Specific Safety Rules 4
Application Conditions 7 Electrical Requirements 7 Contents Supplied 8 Assembly 9 Know your Machine 13
Features & Controls 13
Set Up 14
Operation 16
Transport 17 Maintenance 17 Storage 19 Wiring Diagram 19 Trouble Shooting 20 Parts Schedule 21
Parts List 22
Your new Table saw will more than satisfy your expectations. It has been manufactured under stringent quality standards to meet superior performance criteria. You will find it easy and safe to operate, and with proper care, it will give you many years of dependable service.
Carefully read through this entire operator’s manual before using your new Table saw. Take special care to heed the cautions and warnings.
APPLICATION CONDITIONS
This table saw is designed for operating under ambient temperatures between +5°C and 40°C and for installation at altitudes no more than 1000m above M.S.L. The surrounding humidity should less than 50% at 40°C. It can be stored or transported under ambient temperatures between -25°C and 55°C.
Specifications
Model Number 65062 65063 65066 65067 AC Motor 400V 3~ 50Hz 230-240V~ 50Hz 400V 3~ 50Hz 230-240V~ 50Hz Power P Protection Category IP 54 Blade Size Ø 315 × Ø30 × 3.6 mm Number of Saw Teeth 24
Cutting Capacity
Blade Tilt Adjustment 0°- 45° Blade Speed 2950 /min Standard Tabel Size 800×550 mm Table Size with Extensions 1600×550 mm 1600×950 mm Table Height 851 mm Weight 50 kg 54.5 kg
2
TABLE SAW
(S6 40 % 5 min.)*
3000W 2200W 3000W 2200W
83 mm @ 0°
58 mm @ 45°
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Sound emission level (LpA) Sound pressure level (LpA) Sound power level (LwA)
* S6 40%, 5 min, continuous operation periodic
duty: time of one load cycle is 5 minutes, operation time at constant load is 2 minutes, operation time at no-load is 3 minutes.
94.9 db(A)
89.9 db(A)
103.9 db(A)
k=3 db(A)
k=3 db(A)
k=3 db(A)
RECYCLING AND DISPOSAL
SYMBOLS
The rating plate on your machine may show symbols. These represent important information about the product or instructions on its use.
Read these instructions for use carefully.
Caution! Wear ear-muffs. The impact of noise can cause damage to hearing.
Caution! Wear safety goggles. Sparks generated during working or splinters, chips and dust emitted by the device can cause loss of sight.
GB
This marking indicates that this product should not be disposed with other household wastes. To prevent possible harm to the environment or human health from uncontrolled waste disposal, recycle it responsibly to promote the sustainable reuse of material resources. To return your used device, please use the return and collection systems or check with your local authority or local stores for advice of environmental safe recycling.
Wear protective gloves.
Caution! Wear a breathing mask. Dust which is injurious to health can be generated when working on wood and other materials. Never use the device to work on any materials containing asbestos!
It is forbidden to remove or tamper with the protection devices and safety devices.
Caution! Risk of injury! Failure to keep your hands away from the blade will result in serious personal injury.
Disconnect the mains plug prior to the repair, cleaning, and maintenance of the splitter!
Keep children and bystanders off and away.
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SAFETY
General Safety Rules
Understand your Machine
Read this manual and labels affixed to the machine to understand its limitations and potential hazards.
Be thoroughly familiar with the controls and their proper operation. Know how to stop the machine and disengage the controls quickly.
Do not attempt to operate the machine until you fully understand how to properly operate and maintain the engine and how to avoid accidental injuries and/or property damage.
If the unit is to be used by someone other than original purchaser or loaned, rented, or sold, always provide this manual and any needed safety training before operation. The user can prevent and is responsible for accidents or injuries that may occur to themselves, other people, and property.
Do not force the machine. Use the correct machine for your application. The correct machine will do the job more efficiently and safer at the rate it was designed.
Personal Safety
Do not permit children to operate this machine at any time.
Keep children, pets, and other people not using the unit away from the work area. Be alert and shut off unit if anyone enters work area. Keep children under the watchful care of a responsible adult.
Do not operate the machine while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly.
Wear appropriate hearing protection. Wear respiratory protection to avoid the risk of inhaling harmful dust.
Always keep hands and feet away from all moving parts during operation. Moving parts can cut or crush body parts.
Always keep hands and feet away from all pinch points.
Do not touch parts that might be hot from operation. Allow parts to cool before attempting to maintain, adjust, or service.
Stay alert, watch what you are doing, and use common sense when operating the machine.
Do not overreach. Do not operate the machine while barefoot or when wearing sandals or similar lightweight footwear. Wear protective footwear that will protect your feet and improve your footing on slippery surfaces. Keep proper footing and balance at all times. This enables better control of the machine in unexpected situations.
Inspect your Machine
Check your machine before starting it. Keep guards in place and in working order. Make sure all nuts, bolts, etc., are securely tightened.
Never operate the machine when it is in need of repair or is in poor mechanical condition. Replace damaged, missing, or failed parts before using it. Keep the machine in safe working condition. Regularly check to see that keys and adjusting wrenches are removed from the machine area before starting it. A wrench or a key that is left attached to a rotating part of the machine may result in personal injury. Avoid accidental starting. Be sure the motor switch is off before transporting the machine or performing any maintenance or service on the unit.
Dress properly. Wear heavy long pants, boots, and gloves. Do not wear loose clothing, short pants, or jewelry of any kind. Secure long hair so it is above shoulder level. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
Protect eyes, face, and head from objects that may be thrown from the unit. Always wear safety goggles or safety glasses with side shields when operating.
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Transporting or performing maintenance or service on a machine with its switch on invites accidents. If the machine should start to vibrate abnormally, stop the motor and check immediately for the cause. Vibration is generally a warning sign of trouble.
Electric Safety
Avoid use of free and inadequately insulated connections. Connections must be made with protected material suitable for outdoor use.
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Protect yourself from electric shock. Do not plug or unplug the motor while standing in or around damp or wet ground. Do not use the unit in wet or damp areas or expose it to rain. Prevent body contact with grounded surfaces: pipes, radiators, ranges, and refrigerator enclosures. Make sure your fingers do not touch the plug’s metal prongs when plugging or unplugging the unit.
Avoid inadvertent starting. Make sure that the switch is switched off when plugging the plug into an outlet.
Only use approved and appropriately identified extension cables for use outdoors. Only use cable reels in the unrolled state.
Do not use the cable for purposes for which it is not intended. Do not use the cable to pull the plug out of the outlet. Protect the cable from heat, oil and sharp edges.
Have your electric tool repaired by a qualified electrician. This electric tool conforms to the applicable safety regulations. Repairs may only be performed by an electrician using original spare parts. Otherwise accidents can occur.
Work Area & Store Area
Keep the work area orderly. Disorder in the work area can lead to accidents.
Take environmental influences into account. Do not expose electric tools to rain. Do not use electric tools in a damp or wet environment. Make sure that the work area is well-illuminated. Do not use electric tools where there is a risk of fire or explosion.
Securely store unused electric tools. Unused electric tools should be stored in a dry, elevated or closed location out of the reach of children.
Specific Safety Rules
Safety Precautions
Do not use damaged, cracked or deformed saw blades.
Replace a worn table insert.
Only use saw blades recommended by the manufacturer which conform to EN 847-1.
Keep attention when changing the saw blade. The cutting width is not smaller and the main blade thickness of the saw blade is not greater than the thickness of the gap wedge.
Make sure that a suitable saw blade for the material to be cut is selected.
Wear gloves when handling saw blades and rough materials.
Carry saw blades in a container whenever practical.
Wear goggles. Sparks generated during work or splinters, chippings and dust coming from the device can lead to loss of eyesight.
Connect a dust collecting device to the electric tool when sawing wood. The emission of dust is influenced, among other things, by the type of material to be processed, the significance of local separation (collection or source) and the correct setting of the hood/ guide plates/guides.
Do not use saw blades made of high-speed alloy steel (HSS steel).
In times of non-use keep the push stick or the push block with the electrical power tool in its holder at all times.
Machine Use and Care
Do not use low-output electric tools for heavy work. Do not use the electric tool for purposes for which it is not intended. For example, do not use hand-held circular saws for the cutting of branches or logs. Do not use the electric tool to cut firewood.
Secure the workpiece. Use the clamping devices or a vice to hold the workpiece in place. In this manner, it is held more securely than with your hand. An additional support is necessary for long workpieces (table, trestle, etc.) in order to prevent the machine from tipping over. Always press the workpiece firmly against the working plate and stop in order to prevent bouncing and twisting of the workpiece.
When the saw blade is blocked due to abnormal feed force during cutting, turn the machine off and disconnect it from power supply. Remove the work piece and ensure that the saw blade runs free. Turn the machine on and start new cutting operation with reduced feed force.
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Use the push stick or handle with sliding wood, to pass the workpiece securely out off the saw blade.
Make sure that the riving knife is always used, and set up is correctly.
Use the upper blade guard and set it to the correct position.
Only use saw blades for which the maximum permissible speed is not lower than the maxi­mum spindle speed of table saws and which are suitable for the material to be cut.
Do not cut rebates or grooves without fitting a suitable guard, e.g. a tunnel-type guard, over the saw table.
Circular saws must not be used for slotting jobs (cutting grooves which end in the workpiece).
When transporting the electric tool, only use the transport devices. Never use the protective devices for handling or transport.
Make sure that the upper part of the saw blade is covered during transport, e.g. by the protective device.
Be sure to only use spacers and spindle rings specified by the manufacturer as suitable for the intended purpose.
The floor around the machine must be level, clean and free of loose particles, such as chips and cutting residues.
Always stand to the side of the saw blade when working with the saw.
Do not remove any cutting residues or other parts of workpieces from the cutting zone while the machine is running and the saw unit is not at rest.
Make sure that the machine is always secured on a workbench or a table if at all possible.
Support long workpieces (e.g. with a roller table) to prevent them sagging at the end of a cut.
Never remove loose splinters, chips or jammed pieces of wood while the saw blade is running.
Switch off the machine to troubleshoot or remove jammed pieces of wood.
Refitting, including adjusting and measuring works, and cleaning must be carried out only when the motor is switched off. Disconnect the main power plug.
Before switching on again, ensure that keys and adjustment tools have been removed.
This electric tool generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain conditions. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the electric tool.
Take care of your tools. Keep cutting tools sharp and clean in order to be able to work better and more safely. Follow the instructions for lubrication and for tool replacement. Check the connection cable of the electric tool regularly and have it replaced by a recognized specialist when damaged. Check extension cables regularly and replace them when damaged. Keep the handle dry, clean and free of oil and grease.
Safety Instructions for the Handling of Saw Blades
Only use insertion tools if you have mastered their use.
Observe the maximum speed. The maximum speed specified on the insertion tool may not be exceeded. If specified, observe the speed range.
Observe the motor / saw blade direction of rotation.
Do not use any insertion tools with cracks. Sort out cracked insertion tools. Repairs are not permitted.
Clean grease, oil and water off of the clamping surfaces.
Do not use any loose reducing rings or bushes for the reducing of holes on saw blades.
Make sure that fixed reducer rings for securing the insertion tool have the same diameter and have at least 1/3 of the cutting diameter.
Make sure that fixed reducer rings are parallel to each other.
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Handle insertion tool with caution. They are ideally stored in the originally package or special containers. Wear protective gloves in order to improve grip and to further reduce the risk of injury.
Prior to the use of insertion tools, make sure that all protective devices are properly fastened.
Prior to use, make sure that the insertion tool meets the technical requirements of this electric tool and is properly fastened.
Only use the supplied saw blade for sawing operations in wood, materials similar to wood, plastics and non-ferrous metals (except for magnesium and alloys containing magnesium).
Connect the dust extraction device if you will be processing wood, materials similar to wood, or plastics. If connections for dust extraction and a collecting device are present, make sure that they are connected and used properly. When processing wood, materials similar to wood, and plastics. Operation in enclosed spaces is only permitted with the use of a suitable extraction system.
Maintenance and Repair
Pull out the mains plug for any adjustment or repair tasks.
The generation of noise is influenced by various factors, including the characteristics of saw blades, condition of saw blade and electric tool. Use saw blades which were designed for reduced noise development, insofar as possible. Maintain the electric tool and tool attachments regularly and if necessary, initiate repairs in order to reduce noise.
Report faults on the electric tool, protective devices or the tool attachment to the person responsible for safety as soon as they are discovered.
All parts must be correctly mounted and all conditions must be fulfilled to ensure fault­free operation of the electric tool. The moving protective hood may not be fixed in the open position. Damaged protective devices and parts must be properly repaired or replaced by a recognized workshop, insofar as nothing different is specified in the operating manual. Damaged switches must be replaced at a customer service workshop. Do not use any faulty or damaged connection cables. Do not use any electric tool on which the switch cannot be switched on and off.
Residual Risks
Despite proper use, additional residual risks cannot be completely ruled out. The following risks may arise due to the nature of the table saw:
• Touching the exposed areas of the saw
blade;
• Reaching into the rotating saw blade (cut
injury);
• Kickback of the workpieces and parts of the
workpiece if used improperly;
• Saw blade breaks;
• Projection of defective hard metal parts of
the saw blade;
• Hearing loss in the event of failure to use the
required ear protection;
• Damage to the eyes if the required safety
goggles are not used;
• Injury to health if the required dust mask is
not used;
• Emission of wood dust that is harmful to
health if used in enclosed spaces.
GB
Check the electric tool for potential damage. Protective devices and other parts must be care-fully inspected to ensure that they are fault-free and function as intended prior to continued use of the electric tool. Check whether the moving parts function faultlessly and do not jam or whether parts are dam-aged.
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CONTENTS SUPPLIED
The table saw comes partially assembled and is shipped in carefully packed carton. After all the parts have been removed from the carton, you should have:
(× 1, for model 65062 & 65063) (× 2, for model 65066 & 65067)
(× 4)
(× 2)
1
(× 2, for model 65066 & 65067)
(for model 65066 & 65067)
12
2
3
(× 2)
(× 2)
10
11
13
14
(× 2)
15
4
5
6
7
17
19
21
16
18
20
22
(× 4)
8
23
(× 2)
24
1. Main Machine
2. Hose
3. Rip Fence
4. Miter Gauge
5. Bench Extension (65062, 65063
× 1 / 65066, 65067 × 2)
6. Operator’s Manual
7. Leg (× 4)
8. Long Support Strut (× 2)
9. Guide Rail
10. Short Support Strut (× 2, only
65066, 65067 equipped)
11. Hose Holder
12. Guide Rail Support
9
Bracket (× 2)
13. Short Centre Brace (× 2)
14. Long Centre Brace (× 2)
15. Side Rail
16. Transporting Wheel
17. Rip Fence Locker
18. Push Stick 2
19. Push Stick 1
20. Suction Piece
21. Saw Blade Guard
22. Rubber Foot (× 4)
23. Ring Spanner
24. Transport Handle (× 2)
25. Saw Blade Key
25
26
26. Hardware Bag, Including
M6 × 12
M6 × 12
(Only Model 65066, 65067 use)
M6 × 12
M4 × 10
M6 × 16
M6 × 20
M6 × 12
M6
M6 × 12
M6 × 30
18
×
A
10
×
B
17
×
B
4
×
C
4
×
4
×
D
1
×
A
4
×
2
×
E
1
×
A
2
×
2
×
F
2
×
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ASSEMBLY
This table saw was partially assembled at the factory. To assemble your machine follow the below instructions.
Support Legs & Long / Short Centre Braces
1. Turn the saw and place it on the floor with the bench facing down.
Rear Bench Extension
1. Align the rear bench extension flush with the saw bench.
2. Pushing the rear extension onto the sawing
bench using bolts M6×12 and loosely fasten the flat washers and nuts M6.
3. Screw the long support struts to the bench extension and short centre brace with bolts M6×12, washers 6 and nuts M6.
GB
2. Fasten the four base legs onto the bench. See illustration 1 & 2, only need to assemble one bolt, washer and nut in each leg. See illustration 3, need two bolts, two washers and two nuts for each leg. Tighten the bolts slightly by hand.
3. Screw the long center braces and the short center braces onto the base legs using the bolts M6×12, washers 6 and nuts M6. Tighten the bolts slightly by hand.
Make sure that the same braces face each other.
The short centre braces must be mounted parallel to the operator's side of the saw.
4. Attach the four rubber feet onto the base legs.
Short Centre
Brace
(× 2)
4 5
Long Centre
Brace
(× 2)
Rubber Foot (
4)
×
4. Tight the bolts and nuts slightly by hand.
5. Fasten the wheel assembly to the rear base legs using four hexagon bolts M6×12, washers 6, and nuts M6. Tighten all the bolts and nuts slightly by hand.
Transporting Wheels
M6 × 12 (
Long Support
(× 2)
Strut
4)
×
M6 × 12 (
Crank (Working Area)
12)
×
3
Leg (
4)
×
1
M6 × 12 (
M6 × 12
M6 × 12 (
2)
×
Height Adjusting Handlebar
M6 × 12 (
4)
×
Bench Extension
M6 × 12
6)
×
10
×
B
2
18
×
A
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Side Bench Extension (Only Model 65066, 65067 use)
1. Align the other side bench extension extension flush with the saw bench.
2. Pushing the side bench extension onto the sawing bench using bolts M6×12 and loosely fasten the flat washers and nuts M6.
3. Screw the short support struts to the bench extension and long centre brace with bolts M6×12, washers 6 and nuts M6. See below illustration 1, the hose holder will be fixed with bench extension and long support strut at the same time.
4. Tight the bolts and nuts slightly by hand.
M4 × 10 (
4)
×
Motor
Foam Support
M6 × 12 (
Hose Holder
Short Support Strut
7)
×
(× 2)
M4 × 10
×
4
C
Guide Rail
1. Fit the two support brackets onto the guide tube.
2. Screw the guide rail with the machine using bolts M6×20, washers, and nuts. See illustration 2 & 3, one spacer plate need to be fixed with bench extension and guide rail.
1
M6 × 16 (
4)
×
3
M6 × 12
×
17
B
2
M6 × 20 (
Spacer Plate
4)
×
Suction Piece
1. Fasten the suction piece to the lower saw blade guard using four hexagon bolts M4×10.
2. Remove the foam support from motor.
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M6 × 16
M6 × 20
×
×
×
4
4
D
1
A
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Miter Gauge
1. Remove the two nuts and washers from the side rail. See illustration 1.
2. Insert two bolts in side rail into the holes in
the miter gauge, fasten them using nuts and washers that were removed in step 1. See illustration 2.
3. Remove the limit bolt and nut from guide
rail. See illustration 3.
4. Slide the miter gauge assembly along the
guide rail. See illustration 4.
5. Reattach the limit bolt and nut to the hole in
the guide rail.
1
Nut
Knurled Bolt
3. The two transport handles are attached at the left and right leg at the front of the saw using four hexagon bolts M6×12, washers 6 and nuts M6.
4. Fasten the hooked bolt to the right-hand
leg side using 2 nuts M6. the hook serves for storing the saw blade key and the push stick.
Flange Nut
M6 × 12 (
2)
×
GB
2
Limit Bolt
3
Limit Bolt
4
Side Rail
Transport Handles
1. Place the machine on its feet and firmly tighten all bolts of bench, legs and braces (except those of the wheel assembly).
2. Firmly tighten the wheel assembly in the
position where the wheels slightly touch the ground.
Hooked Bolt
M6 × 12
M6
×
×
×
4
2
E
1
A
Saw Blade & Saw Blade Guard & Suction Hose
1. Rotate the height adjusting handlebar to set the blade to the max. cutting depth.
2. The distance between the saw blade and the riving knife must be max. 3-8 mm. See illustration 4. This distance had been adjusted in the factory, user need to double check, if beyond the max. distance, follow the instruction in MAINTENANCE to do adjustment.
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Max. 3-8 mm
Cutting Height Indication
1
Rip Fence Locker
1. Slide the locker seats to the locker shaft. See illustration 1.
2. Fasten the whole rip fence locker to the
bench table using two bolts M6×30 and nuts. See illustration 2.
Riving Knife
2
Saw Blade
3
3. Fasten the suction hose to the suction adapter and to the socket of the blade guard. See below illustration 4 & 5.
4. Mount the saw blade guard on the riving
knife so that the screw in the blade guard fits through the groove in the riving knife. The blade guard will be able to move freely.
6
II.
7
2. Fasten the switch to the bench table using two hexagon bolts M6×12, washers 6 and nuts M6. See illustration 3.
2. Attach the rip fence onto the rip fence locker. After reaching to the required cutting width, then hold the locker up to secure the rip fence in place. See illustration 4.
1
Shaft
M6 × 30 (
Rip Fence Locker Seat (
2)
×
2)
×
2
3
I.
Riving Knife
Saw Blade
Guard
Saw Blade Guard
Riving Knife
III.
L-Shaped Groove
5
4
Hose
Suction Adapter
M6 × 12 (
2)
×
4
M6 × 12
M6 × 30
Rip Fence
×
×
×
2
2
F
2
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KNOW YOUR MACHINE
Features and Controls
GB
Bench Extension
Riving Knife
Miter Guage
Guide Rail
Suction Piece
Transporting Wheels
Saw Blade Guard
Rip Fence
Rip Fence Locker
Motor Switch
Self-tapping Push Stick
Transport Handle
Height Adjusting Handlebar
Saw Blade Key
Push Stick 1
ON/OFF Switch
The saw can be switched on by pressing the green pushbutton.
The red pushbutton has to be pressed to switch off the saw.
Blade Guard
Always keep the removable blade guard down over the saw blade for through-sawing cuts.
Bench Extension
This bench extensions give the operator additional support when cutting wide workpiece.
Riving Knife
A removable metal piece of the blade guard assembly, slightly thinner than the saw blade, which helps keep the kerf open and prevent kickback.
Height Adjusting Handlebar
Use this handlebar to lower and raise the blade for height adjustments or blade replacement.
Miter Gauge
The miter gauge aligns the wood for a cross cut. The easy-to-read indicator shows the exact angle for a miter cut.
Rip Fence
A sturdy metal fence guides the workpiece.
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Set Up
Change Blade Depth
Turn the height adjusting handlebar to set the blade to the required cutting depth.
Counterclockwise: smaller cutting depth
Clockwise: larger cutting depth
After each new adjustment it is advisable to carry out a trial cut in order to check the set dimensions.
Change Blade Angle
Unplug the saw.
Loosen the bevel limitation screws in both sides of chip box.
Set the desired angle on the scale by pressing and turning the chip box.
Working with the Rip Fence
Set the Guide Height
The rip fence has two guide surfaces with different heights.
For thick material you must use the rip fence as shown in below illustration 1 & 3, for thin material you must use the rip fence as shown in below illustration 2 & 4.
To change over the stop rail to the lower guide face you have to slacken the two locknuts in order to disconnect the stop rail from the rip fence.
Remove the two snap-head neck bolts through the one slot in the stop rail and insert in the other slot. Remount the stop rail with rip fence.
The procedure for changing over to the high guide face is similar.
Tighten the bevel limitation in the required angle position.
1
Bevel Indicator
Bevel Indicator
2
0°
Min: 0°
45°
Max: 45°
1
LocknutsStop Rail
2
90°
3
4
Chip Box
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Tension Lever
Set the Cutting Width
GB
The rip hence has to be used when making longitudinal cuts in wooden workpieces.
The rip fence should be mounted on the right­hand side of the saw blade. Before move the rip fence, release the rip fence locker. See the position in illustration 1.
The rip hence can be set to the required dimension with the help of the scale on the bench table.
After reaching to the required dimension, hold the rip fence locker up to fix rip fence in place. See the position in illustration 2.
1
Rip Fence
1
45°
Unlock Lock
Max: 45°
Min: 0°
0°
3
2
When the gauge tube hit the eccentric wheel, if the gauge tube hitting edge is not at the zero, release the eccentric bolt and re-adjust the eccentric wheel.
2
Lock
Use the Miter Gauge
The Miter gauge provide greater accuracy in angled cuts. For very close tolerances, test cuts are recommended.
The miter gauge can be turned 45°.
Loosen the tension lever.
Limit Eccentric
Wheel
1
3
0°
Socket Head
Screw
Workpiece Fastener
1. Open the workpiece fastener up.
2
0°
With the miter gauge in the miter gauge slot, rotate the gauge until the desired angle is reached on the scale.
Retighten the the tension lever.
2. Load the workpiece onto the worktable, and against the side rail.
3. Push down the workpiece fastener against
the workpiece.
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1 2
Unlock Lock
Operation
Cutting Narrow Workpieces
Be sure to use a push stick when making longitudinal cuts in workpieces smaller than 120 mm in width. A push stick is supplied with the saw. Replace a damaged or worn push stick immediately.
1. Adjust the rip fence to the width of workpiece
you require.
2. Feed in the workpiece with two hands. Always use the push stick in the area of the saw blade.
3. Always push the workpiece through to the
end of the riving knife.
Warning! With short workpiece, use the push stick from the beginning.
Making Longitudinal Cuts
Longitudinal cutting is when you use the saw to cut along the grain of wood.
Press one edge of the workpiece against the rip fence while the flat side lies on the saw table. The blade guard must always lower over the workpiece. When you make a longitudinal cut, never adopt a working position that is in line with the cutting direction.
1. Set the rip fence in accordance with the workpiece and the desired width.
2. Switch on the saw.
3. Place your hands (with fingers closed) flat
on the workpiece and push the workpiece along the rip fence and into the blade.
4. Guide at the side with your left or right hand (depending on the position of the rip fence) only as far as the front edge of the saw blade guard.
1 2
Self-tapping Screw
5. Always push the workpiece through to the
end of the riving knife.
6. The offcut piece remains on the saw blade until the blade back in its position of rest.
7. Secure long workpiece against falling off at
the end of the cut.
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Making Angular Cuts
Angular cuts must always be made using the rip fence.
MAINTENANCE
GB
1. Set the blade to the desired angle.
2. Set the rip fence in accordance with the
workpiece width and height.
3. Carry out the cut in accordance with the
workpiece width.
Making Cross Cuts
1. Press the workpiece firmly against the miter
gauge.
2. Switch on the saw.
3. Push the miter gauge and the workpiece
toward the blade in order to make the cut.
Warning! Always hold the guided part of the workpiece. Never hold the part which is to be cut off.
4. Push the miter gauge forward until the workpiece is cut all the way through.
5. Switch off the saw. Do not remove the offcut
until the blade has stopped rotating.
Warning! Prior to any adjustment, maintenance or service work disconnect the mains power plug!
General Maintenance Measures
Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.
We recommend that you clean the device immediately each time you have finished using it.
Clean the equipment regularly with a damp cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment. Ensure that no water can seep into the device. The ingress of water into an electric tool increases the risk of an electric shock.
In order to extend the service life of the tool, oil the rotary parts once monthly. Do not oil the motor.
TRANSPORT
1. Turn off the power tool before any transport and disconnect it from the power supply.
2. Apply the power tool at least with two
people, do not touch the table extensions.
3. Protect the power tool from knocks, bumps
and strong vibrations such as during transport in vehicles.
4. Secure the power tool against overturning and sliding
5. Never use the safety devices for handling or
transporting purpose.
Saw Blade Change
1. Ensure that the table saw is not connected to the mains supply.
2. Use protective gloves. Do not touch the saw blade with your bare hands.
3. Make sure that the saw blade has been lowered all the way into the saw table. If necessary, lower the saw blade by turning the crank counterclockwise up to the stop point.
4. Remove the saw blade guard from the riving knife. Gently pulling the saw blade guard apart. See below illustration 1.
5. Loosen the four screws from bench insert and remove the bench insert.
TABLE SAW
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GB
Always check the bench insert in the process: Immediately replace the bench insert if it is damaged or is no longer flush with the saw table.
6. Make sure that the angle of the saw blade is set to 0°.
4 5
7. Rotate the saw blade all the way out of the
saw table by turning the crank clockwise up to the stop point.
1
Saw Blade Guard
Riving Knife
Bench Insert
2
Fixing Bolt
Blade Flange
6
Saw Blade Key
Ring Spanner
Drive Shaft
14. Clean the outer and inner saw blade flange thoroughly before mounting a new saw blade.
15. Mount a new saw blade on the drive shaft.
Pay attention to the rotational direction: The cutting interface of the teeth must be in the direction of rotation (forwards). Usually, the direction of rotation is indicated on the saw blade.
18
8. Remove the riving knife by loosening the clamp bolt in the clamping plate by turning it clockwise a few revolutions and then pulling the riving knife up and out. See below illustration 4.
9. Attach the ring spanner to the fixing bolt.
See below illustration 5.
10. Fasten the blade flange with the saw blade
key. See below illustration 5.
11. Turn the fixing bolt in an anti-clockwise
direction using the ring spanner.
12. Carefully hold the saw blade with one hand and remove the fixing bolt and the outer saw blade flange from the drive shaft.
13. Now take the saw blade off of the drive
shaft and carefully pull it up and out of the saw table.
TABLE SAW
16. Place the outer saw blade flange back on the drive shaft. At the same time, make sure that the outer saw blade flange is correctly aligned.
17. Tighten the fixing bolt to the drive shaft by
hand.
18. Carefully turn the saw blade in the direction
of rotation: It must be exactly centred and must not “wobble”. Check the correct positioning of the saw blade and outer saw blade flange and adjust the parts again if the saw blade is not precisely centred.
19. Hold the blade flange in place with the saw blade key spanner and turn the fixing bolt with the ring spanner in a clockwise direction.
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Max. 3-8 mm
20. Mount the riving knife, the table insert and the saw blade guard.
3
Saw Blade Guard
Riving Knife
1 2
Clamp Bolt
STORAGE
Store the equipment and accessories in a dark and dry place at above freezing temperature. The ideal storage temperature is between 5 and 30°C. Store the electric tool in its original packaging. Cover the electric tool in order to protect it from dust and moisture.
GB
WIRING DIAGRAM
65060 (400V 3~ Motor) 65061 (230~240V Motor)
N L
L1
L2
L3
PE
0
1
Switch
CBB60
0
1
CBB60
Motor
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Auxi. Winding
Main Winding
θ
TABLE SAW
19
Page 20
GB
TROUBLE SHOOTING
Problem Cause Remedy
1. Fastening nut tightened
Motor does not start
insufficiently
2. Extension cable defect
3. Connections on the motor or switch defect
1. Check the mains fuse
2. Check the extension cable
3. Have it checked by an electrician
No Motor output turns off automatically
Excess vibration
Cutting binds or burns work
Wood edges away from rip fence when ripping
Height/bevel adjusting handwheel is hard to turn
1. Overload by dull saw blade
2. Thermoprotection is triggered
1. Blade is out of balance
2. Blade is damaged
3. Saw is not mounted securely
4. Work surface is uneven
5. Blade is warped
1. Blade is dull
2. Work is fed too fast
3. RIp fence is misaligned
4. Wood is warped
Rip fence is misaglined Check and adjust the rip fence
Gears or screw post inside cabinet are clogged with saw dust
1. Insert a sharpened saw blade
2. Motor can be turned on again after the cooling period.
1. Replace the blade
2. Replace the blade
3. Tighten all the hardware
4. Reposition on flat surface
5. Replace the blade
1. Replace t or Sharpen blade
2. Slow the feed rate
3. Align the rip fence
4. Replace the wood. Always cut with
convex side to table surface.
Clean the gears or screw post
Saw does not make accurate 90° or 45° cuts
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TABLE SAW
Miter gauge is misaligned (Miter Cuts)
Adjust the miter gauge
Page 21
PARTS SCHEDULE
GB
Only Model 65066, 65067 use
TABLE SAW
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GB
65062 / 65063 / 65066 / 65067 Parts List
No. Description Q'ty
1 Rubber Foot 4
2 Leg 4
3 Bolt 8.8 M6×12 41
4 Washer 6 54
5 Transport Handle Lever 2
6 Transport Handle Lever Cover 2
7 Bolt 8.8 M8×45 2
8 Transport Handle Seat 2
9 Flange Nut M6 57
10 Bevel Limitation Screw 2
11 Big Washer 8 11
12 Locknut M8 12
13 Front Guide Bracket 1
14 Screw M4×10 8
15 Lockwasher 4 5
No. Description Q'ty
36 Tension Lever 1
37 Locking Rod 1
38 Bench Insert 1
39 Screw ST2.9×25 3
40 Blade Guard-Left 1
41 Wing Nut M6 1
42 Blade Guard-Right 1
43 Bolt M6×40 1
44 Screw M4×16 4
45 Bolt M6×16 6
46 Suction Hose 1
47 Bench Extension 2
48 Long Support Strut 2
49 Bench Table 1
50 Rear Guide Bracket 1
16 Rear Connecting Plate 1
17 Bolt M6x16 8
18 Locknut M6 7
19 Rear Protective Plate 1
20 Big Washer 6 20
21 Switch 1
22 Switch Fixing Cover 1
23 Screw ST4.2×13 4
24 Bearing 6000-2RS 6
25 Guiding Shaft - Down 1
26 Screw M10×20 1
27 Screw M10×30 1
28 Bearing Guard 4
29 Spring Washer 8 1
30 Screw M6×16 1
31 Limit Eccentric Wheel 1
32 Sliding Table Washer 2
51 Riving Knife Sliding Seat 1
52 Riving Knife 1
53 Pressing Plate 1
54 Fixing Nut 1
55 Saw Blade 1
56 Outer Saw Blade Flange 1
57 Fixing Bolt 1
58 Inner Saw Blade Flange 1
59
Bolt 4.8 M5×20
60 Bushing 2
61 Bolt M6×20 4
62 Spring Washer 6 4
63 Motor Mounting Plate 1
64 Bolt M12×35 1
65 Flat Key 6×32 1
66 Guard Plate 1
67 Bolt M8×12 4
2
33 Fence Tube Cap 2
34 Locknut 5
35 Pin 4×18 1
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TABLE SAW
68 Snap-head Neck Bolt 2
69 Circlip 10 1
70 Flat Washer 6
Page 23
No. Description Q'ty
No. Description Q'ty
71 Height Indicator 1
72 Nut M6 3
73 Nut M8 2
74 Bolt 8.8 (cvc) M8x16 5
75 Guiding Connecting Plate 1
76 Connecting Plate 1
77 Height Adjusting Handlebar Rod 1
78 Thin Nut M10 2
79 Height Adjusting Handlebar 1
80 Screw M6×10 1
81 Hook 1
82 Chip Box 1
83 Flat Washer 4 2
84 Wiring Fixing Knob 1
85 Suction Piece 1
86 Bolt M4×10 4
87 Bolt 8.8 M8×30 1
108 Guide Rail 1
109 Side Rail- Front cap 1
110 Side Rail 1
111 Bolt M6×20 1
112 Sliding Plate 1
113 Screw ST4.8×16 2
114 Side Rail- Rear cap 1
115 Bracket 1
116 Screw M6×12 2
117 Workpiece Fastener 1
118 Screw M6×16 4
119 Guide Rail Support Bracket 2
120 Bolt M6×20 4
121 Spacer Plate 1
122 Bolt M6×30 2
123 Rip Fence Locker Seat 2
124 Rip Fence Locker 1
88 Locknut M5 2
89 Motor Seat Plate 1
90 Motor 1
91 Short Center Brace 2
92 Wheel Support- Left 1
93 Wheel Axle 1
94 Circlip 12 4
95 Wheel 2
96 Wheel Suppor- Right 1
97 Long Center Brace 2
98 Push Stick 2 1
99 Saw Blade Key 1
100 Ring Spanner 1
101 Push Stick 1 1
102 Fence Tube 1
103 Bolt M10×65 1
104 Bolt M6×45 2
125 Stop Rail 1
126 Tube Cap 2
127 Rip Fence 1
128 Long Washer 1
129 Bolt M6×50 2
Only Model 65066, 65067 use
No. Description Q'ty
130 Hose Holder 1
131 Short Support Strut 2
105 Miter Gauge 1
106 Guide Rail Cap 2
107 Screw M6×40 2
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