Titgemeyer TIOS EL18 Operating Instructions Manual

TITGEMEYER Tb1547GB(1113)1

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TIOS®EL18 Battery-operated Lockbolt Tool
Operating instructions

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Contents

Notes on operating instructions ............................................................................... 4

Warnings, guidelines and action to be taken in the operating manual ..................... 5

Identification of rivet tool parts................................................................................. 6

Safety notes ............................................................................................................ 7

Basic requirements for handling the rivet tool.......................................................... 9

Technical specifications ......................................................................................... 10

List of parts............................................................................................................ 11

Description of rivet too........................................................................................... 12

Storing / maintaining, cleaning and disposing of rivet tool /................................. 13

Preparing, fitting and operating the rivet tool......................................................... 14

Selecting the pulling head...................................................................................... 16

Installing the lockbolt............................................................................................. 17

LED display (operating modes).............................................................................. 18

Cleaning the pulling unit........................................................................................ 19

Maintenance intervals ............................................................................................ 19

Replacing the pulling unit ...................................................................................... 20

Table for starting torques ....................................................................................... 21

Troubleshooting..................................................................................................... 21

Warranty ................................................................................................................ 22

Spare parts list TIOS EL18 / Optional accessories................................................. 23

Declaration of conformity....................................................................................... 24

Service ................................................................................................................... 26

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TIOS®EL18 Battery-operated Lockbolt Tool

Operating instructions

Notes on operating instructions

Note

Perfected technology

Reading the operating instructions

Actions

Malfunctions

Illustrations and numbering of parts

Table for starting torques

Legislation dictates that the operator must be trained in using
electric rivet tools. Upon request, training courses are available through TITGEMEYER in
Osnabrück (Germany) or by contacting the customer directly.

This rivet tool represents the very latest in technology. To ensure the safe operation of this
professional tool, please follow all the safety recommendations.

Please ensure that you read through the operating instructions carefully before operating the
rivet tool for the first time.

All actions required under these operating instructions are described in these operating
instructions. Do not carry out any actions other than those described here.

If a malfunction occurs, the operator should only try to rectify those signalled by an “0”
(operator).

All descriptions and parts numbers found in the illustrations refer to the parts list on page 23.

For all thread sizes, a table of starting torques has been provided in the section entitled
“Maintaining the rivet tool”.

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TIOS®EL18 Battery-operated Lockbolt Tool

Operating instructions

Warnings, guidelines and action to be
taken by the operator

Always follow the guidelines and safety instructions. Icons have been used in certain sections
of these operating instructions for added emphasis. Please make a point of memorising the
icons and what they stand for:

Caution! Risk of injury! This icon warns of dangers.

Caution! Damage to materials! This icon warns of actions which could result in the rivet tool

or the blind rivets being damaged.

Note DThis icon refers to useful information.

• This bullet (•) highlights each paragraph where you will be required to take action.

Caution! Environmental damage! This icon warns of possible damage to the environment.

This icon indicates that you must first have read the operating instructions before beginning to
operate the rivet tool.

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TIOS®EL18 Battery-operated Lockbolt Tool

Operating instructions

Identification of rivet tool parts

A Name plate
B Serial no.

(located underneath the housing ­remove battery!)

C CE mark
D Name of supplier
E LED mode status

Recyclable

CE mark

Dispose of correctly

Keep away from fire

Dry environment

Indoor use only

Protection class II
Extra or double insulation
between electric circuit
and output voltage
(without equipment
earthing conductor)

Safety isolating
transformer
Short-circuit proof

Labels on the battery and/or
battery-operated tool

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TIOS®EL18 Battery-operated Lockbolt Tool

Operating instructions

Safety notes

Intended use

Foreseeable misuse

Safety notes

The TIOS EL15 battery-operated lockbolt tool may only be used to install lockbolts and blind
rivets, as described in these operating instructions.
The TIOS EL18 rivet tool is designed to install lockbolts with a max. diameter of 6.5 mm and
high-strength blind rivets with a diameter of 6.4 mm at a max. installation force of 18 kN.
This rivet tool may only be used as a manual tool!
The customer is solely responsible for any modifications made to the rivet tool.
The safety notes contained in these operating instructions must be strictly observed at all times.

Never throw or drop the rivet tool!

This tool has been made to the very latest engineering standards and in keeping with the
approved safety guidelines. It can be operated safely provided that the safety notes and
intended use are observed and that the appropriate personal protective equipment is worn.

• Danger, electrical tool:

Only allow trained electricians to carry out work on the rivet tool. Check the electrical equip­ment at regular intervals. Repair any loose connections and damaged leads immediately.

• Observe the corresponding accident prevention regulations that apply in your country.

• Never point the tool at anyone while it is in use.

• Keep your work area clean, tidy and well-lit. Bad housekeeping and poorly-lit work areas
increase the likelihood of accidents.

• Never use electrical tools in explosion-prone areas where combustible liquids, gases or dust
particles are found. Electrical tools generate sparks which can ignite dust or vapours.

• Take environmental conditions into account. Never expose electrical tools to rain. Never use
electrical tools in humid or moist environments.

• Only use the rivet tool within its specified range of performance. Overloading it may result in
the tool being damaged or in risks to your safety.

• Always wear protective glasses. It is recommended that you wear suitable personal
protective equipment, such as protective clothing, non-slip safety shoes, a hard hat and ear
protection, depending on what electrical equipment is being used

• Remove the battery before changing the accessories or storing away the tool. This pre ­cautionary measure will ensure that the electrical tool does not start running accidentally.

• Repairs must only be performed by trained personnel using original spare parts which can
be obtained from Gebr. Titgemeyer GmbH & Co. KG. This will ensure that the tool remains
safe to use at all times.

• Only use the designated batteries in the electrical tools.
The use of other batteries may result in injury or fire.

• Only charge the batteries in the chargers recommended by the manufacturer. The battery
may be destroyed if inserted into an unsuitable charger.

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TIOS®EL18 Battery-operated Lockbolt Tool

Operating instructions

Safety notes

(continued from page 7)

• Whenever possible, always charge the lithium-ion battery immediately after using and never
store it when empty. The battery will keep its capacity constant for a longer time (max. loss
per year: 5%) if stored separately from the tool and charger.

• For safety reasons, the lithium-ion battery should not be left in an active charger for longer
than 36 hours. Whenever possible, remove the battery from the charger as soon as it is fully
charged.

• Whenever possible, always remove the battery from the device before transporting. This will
prevent you from unintentionally switching the device on and also prevent the battery from
running down very low.

• Never expose the lithium-ion battery to high temperatures (+ 50 °C) or direct sunlight. If the
battery becomes hotter than 50 °C while in operation (charging or discharging), immediately
remove it from the charger or rivet tool.

• Keep unused batteries away from paper clips, coins, keys, nails, screws and any other small
metal objects that might bridge/short-circuit the contacts. Never open or short-circuit the
battery. Short-circuiting the battery contacts may result in burns, fire or explosions.

• Batteries may leak when subjected to extreme use or temperatures. Keep your skin and eyes
away from a leaking battery at all times. The liquid contained in a battery is corrosive and
may cause chemical burns in human tissue. Should the liquid come into contact with the
skin, immediately wash it off with soap and water and then with lemon juice or vinegar. If the
liquid comes into contact with the eyes, rinse with water for 10 minutes and then seek the
advice of a doctor immediately.

• Never charge the battery in temperatures BELOW 10 °C or ABOVE 40 °C.

• The charger must never be connected to a step-up transformer, generator or DC socket.

• Ensure that the ventilation slots on the charger are never covered or clogged.

• Never store the electrical tool or battery in areas where temperatures exceed 50 °C.

• Never store the battery in a box or enclosed container. The battery must be stored in a
well-ventilated area.

• No changes, modifications or alterations may be made to the tool without the manufacturer’s
permission. No conversions may be performed without first being approved in writing by
Gebr. Titgemeyer GmbH & Co. KG. Any parts not in fully-working order must be replaced
without delay.

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TIOS®EL18 Battery-operated Lockbolt Tool

Operating instructions

WARNING!
Risk of physical injury

CAUTION!
Risk of personal injury
or damage to the tool

Maintenance and care

Service instructions

Note

EU Declaration of Conformity

Warranty

• Attach the spent mandrel collector before using the tool. Failure to do so will cause the
mandrels to shoot out on breaking which may result in injury.

• Check that no parts of the tool are damaged. All damaged parts must be repaired before
being used. Working with damaged tool parts increases the likelihood of injury.

• If working at elevated heights, always wear a safety harness. Avoid dropping rivets and avoid
dropping the tool at all costs. Failure to do so may result in injuries and significant damage.

• First remove the battery before cleaning the tool or performing any general maintenance
work.

• Keep your face away from the ventilation slots at all times.

• Avoid substances such as lubricating oil and lubricating grease coming into contact with the
skin. These substances can cause inflammation of the skin. If they do come into contact with
the skin, carefully rinse the affected area to remove them.

• Avoid working in unsecured positions, as you could fall or injure yourself.

• Maintain the rivet tool with great care. Follow the operating instructions when performing
maintenance and cleaning work. Keep the handle free from dirt and grease.

• Use the tool with care and be sure to operate it correctly. Ensure that the surrounding
conditions are right when working with this tool. Always maintain full concentration during
your work.

• Only the lockbolts and blind rivets specified in these operating instructions may be used.

The operator may only perform the maintenance and repair work described in
these operating instructions.

All maintenance and repair work not described in these operating instructions must be
performed by trained personnel who have undergone a corresponding training course with
TITGEMEYER. See the address on the last page for further information on training courses.

The manufacturer accepts no liability for damage resulting from improper repairs or the use of
non-original spare parts.

The TIOS EL18 rivet tool has been manufactured and tested in accordance with the European
directives. The Declaration of Conformity can be found on the next to last page.

Any improper use of this rivet tool, which results in the rivet tool being damaged, will render
the warranty void.

Basic requirements for handling the rivet tool