Titgemeyer MS 75 Operating Instructions Manual
L
Fastening Technology
Riveting Tool
MS 75
Operating Manual
2
Table of contents
Guiding instructions........................................................... 4
Cautions, instructions and procedural
sections in the operating instructions ................................... 5
Markings on the riveting tool ................................................ 6
Safety instructions ............................................................. 7
Basic requirements while dealing with
the riveting tool .................................................................... 8
Noise and vibration levels of the MS 75............................... 10
Description of the riveting tool ......................................... 10
Necessary tools .................................................................. 12
Storing the riveting tool/ tension heads........................... 13
Preparing the riveting tool................................................. 14
Select tension head .............................................................. 16
Assemble tension head ........................................................ 17
3
Operating the riveting tool................................................. 21
Set locking ring bolt .............................................................. 21
Setting the blind rivet............................................................ 22
Maintaining the riveting tool.............................................. 23
Bleeding the hydraulic section.............................................. 23
Refilling hydraulic oil............................................................. 24
Table for torque values ......................................................... 26
Riveting tools/ Tension heads service and cleaning....... 27
Maintenance intervals ........................................................ 28
Trouble shooting ................................................................. 29
Disposal of the riveting tool .............................................. 31
Technical data ..................................................................... 31
Guarantee ............................................................................ 32
List of parts ......................................................................... 33
Declaration of conformity .................................................. 35
4
Guiding instructions
The legislator prescribes that the user must be well trained for using compressor-driven riveting tools. If desired, the training programme can be
conducted at TITGEMEYER in Osnabrück or directly at the client's place.
This riveting tool is as per the latest technological standards. For the
device to function properly, it is necessary to operate it in an expertly
manner, with adherence to safety requirements.
Before using the riveting tool for the first time, read the guiding instructions carefully.
All the procedures necessary for the operation have been described in
these guiding instructions. You may carry out only those procedures,
which have been described here.
In case of obstructions, you may repair only those obstructions, which
have been marked with an O (Operator).
All the illustrations and position-codes in the individual diagrams take
reference from the list of parts in the last pages.
For sizes of screws and threads, you will find a table containing the torque
values in the chapter “Maintaining the riveting tool”.
Instruction
Technological level
Reading the guiding instructions
Procedures
Obstructions
Illustrations and position-codes
Table for torque values
5
Guiding instructions
Cautions, instructions and procedural sections in the
operating manual
Please follow the instructions and safety informations.
In this operating manual, some sections have been further illustrated
through diagrams.
Please acquaint yourself well with these diagrams and their meanings:
Caution Hazard of injury! This marking indicates a potential hazard.
Attention Material damage! This marking points at a procedure, which
may cause damage to the riveting tool or the work-piece.
Note This marking indicates useful information
•This point (•) marks every paragraph, which requires you to act by
yourself.
Attention Environmental hazard! This marking indicates a potential
environmental hazard.
H
E
Environmental
hazard
6
Guiding instructions
Markings on the riveting tool
This pictogram indicates that you must read the operating manual before
using the riveting tool.
A Marking of the type
B Serial number
C CE-marking
D Instruction for reading the operating manual
E TÜV-Mark (safety checked)
F Name of the manufacturer and the value of the maximum operating
pressure
G Supplier
G
A
B
C
D
E
C
I
V
R
E
S
T
C
U
D
O
R
P
E
F
7
Safety instructions
The riveting tool is solely designed for setting locking ring bolts and blind
rivets. The riveting tool MS 75 is designed for the processing of locking
ring bolts with a nominal shaft diameter of 5.0 to 6.5 mm made of aluminium, steel and stainless steel and for blind rivets with a rivet shaft diameter
of 5.0 to 6.5 mm made of aluminium, steel and stainless steel.
This riveting tool must be used only as a hand-held device!
The client is fully responsible for any modifications to the riveting tool!
Never throw away or drop the riveting tool!
Please take care that only clean and dry compressed air is let into the
riveting tool. Moisture and dirt can damage the riveting tool. Use only such
compressed air, which falls into class 2 of air quality as per ISO 8573-1.
Caution Hazard of injury because of explosion! Never use the riveting
tool in an atmosphere prone to explosions. Ensure that the
workplace is well lit and clean.
Hazard of injury due to the openly moving compressed air
hose. Connect and lay the compressed air hose properly.
Hazard of injury due to tripping over! Lay the compressed air
hose in such a way that nobody should trip over it.
Attention Material damage! The maximum operating pressure is 7 bar.
For increasing the durability of the riveting tool, it is recommended to fit a compressed air-maintenance unit in the compressed
air hose.
Application as per the purpose
Improper use
Clean and dry compressed air
H
E
8
Safety instructions
Basic requirements while dealing with the riveting tool
Caution Do not operate the riveting tool when it is directly pointing at
any person.
Follow the prevalent guidelines for the prevention of accidents
in the respective country.
Use only those fittings and hoses, which have been approved
for the operating pressure.
Disconnect the compressed air supply from the riveting tool at
the time of installation or maintenance.
Wear personal safety gear (safety glasses and safety helmet).
Attention Pay attention to the details on the packaging of the blind rivets
or locking ring bolts.
Use the riveting tool only at operating temperatures above 5°C
and 45°C.
Always use the fitting tension head for every type of blind rivet,
locking ring respectively.
Do not throw away the riveting tool.
The operator may only carry out the maintenance and repair work described in these operating instructions.
Maintenance and service work not described in these operating instructions may only be carried out by trained specialists following instruction by
TITGEMEYER on the basis of the service instructions which also exist.
See the address on page 34 for more information on service instructions
and training.
H
E
Maintenance and servicing
Service instructions
9
Note The manufacturer accepts no liability for damage resulting from
incorrect repairs or the use of spare parts from other sources
At the time of leaving the workplace, do not leave the riveting tool with
pressure on.
A guarantee is void, if any repair work carried out on the riveting tool has
lead to any damage of the riveting tool.
The riveting tool MS 75 has been checked and manufactured according to
European guidelines. The declaration of conformity can be found on the
second last page.
In addition to this, the riveting tool has been checked by the TÜV Product
Service GmbH, Hannover, and certified with a GS-mark.
Noise and vibration levels of the MS 75
The sound-emission level for workplaces is L
PAI
<70dB(A) as per
ISO 10843 and DIN EN 3744.
The effective value measured on acceleration with the handle, as per
ISO/FDIS 8662-11, is a
hw
<2,5m/s2.
Guarantee
Declaration of conformity
GS-checked
Noise level
Vibration level
Safety instructions
10
Description of the riveting tool
The riveting tool MS 75 works according to a pneumatic-hydraulic
prinziple.
It consists of the following operation-related components:
1 Knurled nut fixes the tension head
2 Nose cap covers jaw case body
3 Hydraulic the pneumatic and the hydraulic
housing units are located in the hydraulic housing
4 Hang-up eyelet for hanging up on a hook whenever stationary
6 Collector collects the torn off mandrel, tension part res-
pectively
2
1
4
3
6
11
Note The socket head screw (7) and the O-ring (8) are screwed tightly
into the grip. The socket head screw (7) must not be loosened,
else the hydraulic oil will leak.
7 Socket locking for the hydraulic oil system
head screw
8 O-Ring sealing of the hydraulic oil system
9 Safety valve (Brass) In case of very high pressures (approx.
8 bar or more), it opens, and lets the air out
10 Plug serves the purpose of protection of the thread
and also against dirt
11 Swivel- serves as the connection for compressed air
joint hoses (operating pressure 6 bar)
13 Trigger when activated, the riveting procedure starts
Description of the riveting tool
11
10
13
7
8
9
12
Necessary tools
You will require the following tools for all installation, servicing and maintenance work.
Tools
— Crank (16)
— Internal hex key (17) SW4
— Wrench
1
SW13, SW14, SW15,
SW17, SW18, SW20
— Slotted screw driver
1
1
No delivery possibility
16
17
6x
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