Titgemeyer MS 60 Operating Manual

L
Fastening Technology
Riveting Tool MS 60
Operating Manual
2
Table of contents
Guiding instructions........................................................... 4
sections in the operating instructions ................................... 5
Markings on the riveting tool ................................................ 6
Safety instructions ............................................................. 7
Basic requirements while dealing with
the riveting tool .................................................................... 8
Noise and vibration levels of the MS 60............................... 10
Description of the riveting tool ......................................... 11
Necessary tools .................................................................. 13
Storing the riveting tool ..................................................... 13
Preparing the riveting tool................................................. 14
Operating the riveting tool................................................. 17
Setting the blind rivet............................................................ 18
Changing the nose piece...................................................... 19
3
Maintaining the riveting tool.............................................. 20
Bleeding the hydraulic section, refilling hydraulic oil ............ 20
Changing the jaws ................................................................ 22
Adjusting the jaw case body................................................. 24
Table for torque values ......................................................... 25
Servicing and cleaning the riveting tool .......................... 26
Maintenance intervals ........................................................ 27
Trouble shooting ................................................................. 28
Disposal of the riveting tool .............................................. 31
Technical data ..................................................................... 31
Guarantee ............................................................................ 32
List of parts ......................................................................... 33
Declaration of conformity .................................................. 35
4
Guiding instructions
The legislator prescribes that the user must be well trained for using com­pressor-driven riveting tools. If desired, the training programme can be conducted at TITGEMEYER in Osnabrück or directly at the client’s place.
This riveting tool is as per the latest technological standards. For the devi­ce to function properly, it is necessary to operate it in an expertly manner, with adherence to safety requirements.
Before using the riveting tool for the first time, read the guiding instruc­tions carefully.
All the procedures necessary for the operation have been described in these guiding instructions. You may carry out only those procedures, which have been described here.
In case of obstructions, you may repair only those obstructions, which have been marked with an O (Operator).
All the illustrations and position-codes in the individual diagrams take refe­rence from the list of parts in the last pages.
For sizes of screws and threads you will find a table containing the torque values on page 25 of the chapter “Maintening the riveting tool”.
Instruction
Technological level
Reading the guiding instructions
Procedures
Obstructions
Illustrations and position-codes
Table for torque values
5
Guiding instructions
H E
Cautions, instructions and procedural sections in the operating instructions
Please follow the instructions and safety informations.
In these operating instructions, some sections have been further illustra­ted through diagrams Please acquaint yourself well with these diagrams and their meanings:
Caution Hazard of injury! This marking indicates a potential hazard.
Attention Material damage! This marking points at a procedure, which
may cause damage to the riveting tool or the work-piece.
Note This marking indicates useful information
•This point (•) marks every paragraph, which requires you to act by yourself.
Attention Environmental hazard! This marking indicates a potential
environmental hazard.
Environmental
hazard
6
Guiding instructions
Markings on the riveting tool
This pictogram indicates that you must read the operating instructions before using the riveting tool.
A Marking of the type
B Serial number
C CE-marking
D Instruction for reading the operating instructions
E TÜV-Mark (safety checked)
F Name of the manufacturer as well as the value of the maximum
operating pressure
G Supplier
G
A
B
C
D
VICE T SER UC
ROD P
E
F
7
Safety instructions
The riveting tool is meant exclusively for setting blind rivets. The riveting tool MS 60 has been designed for setting all materials of blind rivets with a shank diameter of 4.0 to 6.4 mm. This riveting tool must be used only as a hand-held device! The client is fully responsible for any modifications to the riveting tool!
Never throw away or drop the riveting tool!
Please take care that only clean and dry compressed air is let into the riveting tool. Moisture and dirt can damage the riveting tool. Use only such compressed air, which falls into class 2 of air quality as per ISO 8573-1.
Caution Hazard of injury because of explosion! Never use the riveting
tool in an atmosphere prone to explosions. Ensure that the workplace is well lit and clean. Hazard of injury due to the openly moving compressed air hose. Connect and lay the compressed air hose properly. Hazard of injury due to tripping over! Lay the compressed air hose in such a way that nobody should trip over it.
Attention Material damage! The maximum operating pressure is 7 bar.
For increasing the durability of the riveting tool, it is recommen­ded to fit a compressed air-maintenance unit in the compressed air hose.
7
Application as per the purpose
Improper use
Clean and dry compressed air
H
E
8
Safety instructions
Basic requirements while dealing with the riveting tool
Caution Do not operate the riveting tool when it is directly pointing at
any person.
Follow the prevalent guidelines for the prevention of accidents in the respective country.
Use only those fittings and hoses, which have been approved for the operating pressure.
Disconnect the compressed air supply from the riveting tool at the time of installation or maintenance.
Wear personal safety gear (safety glasses and safety helmet).
Attention Please pay attention to the information on the pack of the blind
rivet.
Use the riveting tool only at operating temperatures above 5°C and 45°C.
For different diameters of the rivet shank, use the appropriate nose piece, as prescribed.
Do not throw away the riveting tool.
H
E
9
Safety instructions
The operator may only carry out the maintenance and repair work described in these operating instructions
Maintenance and service work not described in these operating instruc­tions may only be carried out by trained specialists following instruction by TITGEMEYER on the basis of the service instructions which also exist. See the address on Page 34 for more information on service instructions and training.
Note The manufacturer accepts no liability for damage resulting from
incorrect repairs or the use of spare parts from other sources
At the time of leaving the workplace, do not leave the riveting tool with pressure on.
A guarantee is void, if any repair work carried out on the riveting tool has lead to any damage of the riveting tool.
The riveting tool MS 60 has been checked and manufactured according to European guidelines. The declaration of conformity can be found on the second last page.
In addition to this, the riveting tool has been checked by the TÜV Product Service GmbH, Hannover, and certified with a GS-mark.
Maintenance and servicing
Service instructions
Guarantee
Declaration of conformity
GS-checked
10
Safety instructions
Noise and vibration levels of the MS 60
Noise level
The sound-emission level for workplaces is L
PAI
<70dB(A) as per
ISO 10843 and DIN EN 3744.
Vibration level
The effective value measured on acceleration with the handle, as per ISO/FDIS 8662-11, is a
hw
<2,5m/s2.
11
Description of the riveting tool
The riveting tool MS 60 works according to a pneumatic-hydraulic prinziple. It consists of the following operation-related components:
1 Nose piece Serves for the correct reception of the blind
rivet – others are screwed in the bottom of the valve housing
2 Nose cap Conceals the jaw case body and the
jaw case
3 Hydraulic The pneumatic and the hydraulic
housing units are located in the hydraulic housing
4 Safety Prevents the spent mandrel from leaving the
mechanism tool
6 Spent mandrel Serves the purpose of collecting
collector spent mandrels (with air-outlet (6.1)
)
6.1
6
4
3
1
2
12
Note The socket head screw (7) and the O-ring (8) are screwed tightly
into the grip. The socket head screw (7) must not be loosened, else the hydraulic oil will leak.
7 Socket Locking for the hydraulic oil system
head screw Opening serves as an oil inlet
8 O-Ring Sealing of the hydraulic oil system
9 Safety valve (Brass) In case of very high pressures (approx.
8 bar or more), it opens, and lets the air out
10 Plug Serves the purpose of protection of the thread
and also against dirt
11 Swivel- Serves as the connection for compressed air
joint hoses (operating pressure 6 bar)
12 Knurled nut Adjustment of the exhaustion performance
13 Trigger When activated, the riveting procedure starts
25 Hang-up eyelet For hanging up on a hook whenever stationary
Description of the riveting tool
25
10
11
12
13
7
8
9
13
Necessary tools
You will require the following tools for all installation, servicing and mainte­nance work.
Tools
— Internal hex key SW4 (23) — Box wrench SW11 (24) — Wrench
1
SW11, SW17 (2x), SW22 — Crank (26) — Round steel
1
Ø 8x150 mm Rd8
1
No delivery possibility
Storing the riveting tool
Until first use
If you do not use the riveting tool immediately, store it inside the original packing, dry and dust-free.
Long term storage after usage
Clean the riveting tool (see page 26 “Servicing and cleaning the riveting tool”). Turn off the spent mandrel collector (6), unscrew the swivel joint (11), and close the opening with a plug (10). As far as possible, store all parts in their original packing.
After long-term storage
After long-term storage (about 3 years), change the hydraulic oil before re-use.
23
26
11
10
24
Rd8
SW11
SW17
SW22
6
10
14
Preparing the riveting tool
The components ordered by you are marked as per the checklist found inside the packing.
Note Please check the contents of the packing, for completeness of
the checklist
In every case, please carry out a visual check of the riveting tool before starting any work: — for external damages, — for oil leakage from the riveting tool.
• Remove the plug (10) from the connection port, and store in the original packing.
Note The swivel joint (11) and the safety valve (9) can be alternative-
ly fitted on both the sides of the hydraulic housing. The diagram below shows the arrangement for a right-hander
Note In case of all screw-fittings, observe the table for torque values
on page 25 of the chapter “Maintaining the riveting tool”
• Screw on the swivel joint (11) and tighten using the wrench SW17 (see page 25 “Table for torque values”).
Package insert
11
9
9
11
Preparing the riveting tool
15
E
Note Depending on the type of compressed air supply, it may be
necessary to connect a fitting different from the one provided, to the riveting tool. For this, you need to have a fitting having a 1/4” Withworth pipe thread as per ISO 228.
Attention Material damage by compressed air!
As per norm ISO 8573-1, class 2, compressed air must be dry and clean. We recommend that you fit a compressed air-main­tenance unit to the riveting tool.
• Compressed air hose should be connected to the swivel joint (11), as prescribed.
Note The operating pressure must be between a minimum of 5 and a
maximum of 7 bar!
11
Preparing the riveting tool
16
Note You may use nose pieces for rivet shank diameter of 4.0 to
6.4 mm
Note Before you start the operation procedure, check whether the
appropriate nose piece (1) has been fitted. If not, then the same should be replaced with the appropriate nose piece.
• Unscrew the right nose piece (1) from the locating hole on the underside of the riveting tool, using a box wrench SW11 (24).
•Unscrew the nose piece (1) from the nose cap (2), and screw into the locating hole.
Note Clean the replaced nose piece (1) and screw into the locating
hole on the underside of the riveting tool using the box wrench SW11 (24)
Attention Material damage due to damaged threads. It should be
possible to screw on the nose piece with bare hands. Do not use force! You must overcome the spring thrust on the jaws.
•Screw the nose piece (1) carefully into the nose cap (2).
•Tighten the nose piece (1) using box wrench SW11 (24) (see page 25 “Table for torque values”).
• Screw on the spent mandrel collector (6).
E
1
2
1
6
1
2
17
Operating the riveting tool
Caution Hazard of injury due to the rivet head coming off! Therefore,
examine the riveting tool without blind rivet. Wear safety glas­ses.
• Connect the compressed air supply (6 bar) onto the riveting tool.
•Check riveting tools before commencement of work by using the push­button (13). You can hear that a stroke is being initiated.
• Re-adjust knurled nut (12). Air must escape from the air outlet hole (6.1).
Caution Hazard of injury due to unchecked wearing out of the mandrel!
Use only an undamaged spent mandrel collector, and ensure that it has been correctly fitted (always completely unscrew the spent mandrel collector).
Attention Material damage! Always work with artificial spent mandrel
collector (6)! In the absence of the spent mandrel collector, the safety mechanism (4) closes the outlet. Collected mandrels are left back in the riveting tool, where they could jam. If proper attention is not paid, then the riveting tool may break down.
H
H E
12
13
6
4
6.1
18
E
Operating the riveting tool
Setting the blind rivet
What you must take care of
Attention Material damage! Always set the riveting tool at the correct
angle (90°) with the surface of the work-piece to be riveted. Aslanted setting will lead to defective riveting.
Note For the size of the hole (d1) and of the clamping grip (K), refer
to the information given by the rivet manufacturer
• Connect compressed air (6 bar).
•Twist the knurled nut (12) until you can hear the air escape from the air outlet hole (6.1).
• Feed the blind rivet (a) into the nose piece (1). The blind rivet is sucked and held in the nose piece. Blind rivet must tightly fit the nose piece.
Note You must adjust the knurled nut (12) so far that the mandrel will
be sucked off in the collector (6) after riveting
• Straighten the trigger (13) upto the stop point and hold it there. The rivet body is upset and the blind rivet is thus set.
• Release trigger (13). After releasing the trigger, the spent mandrel is automatically sucked into the spent mandrel collector (6).
K max
1
a
12
13
90
K min
d
d1
6
6.1
1
19
Operating the riveting tool
Changing the nose piece
You can adapt the riveting tool for use with blind rivets of various materi­als and sizes (rivet shank diameter between 4.0 and 6.4 mm), wherein you are only required to change the nose piece.
Note For a tightly fitted nose piece (1), clamp the riveting tool into a
vice if required, and loosen the nose piece. If you clamp the riveting tool into a vice, then insert a soft material in-between (Alu/ wood).
• Unscrew the appropriate nose piece (1) from the collecting hole on the underside of the riveting tool using the box wrench SW11 (24).
• Unscrew the nose piece (1) from the nose cap (2).
Note Clean the replaced nose piece (1) and screw into the collecting
hole on the underside of the riveting tool using the box wrench SW11 (24)
Attention Material damage due to damaged threads. It should be possi-
ble to screw on the nose piece with bare hands. Do not use force! You must overcome the spring thrust on the jaws!
•Screw the nose piece (1) carefully into the nose cap (2).
•Tighten the nose piece (1) using the box wrench SW11 (24) (see page 25 “Table for torque values”).
E
1
1
2
1
2
20
Maintaining the riveting tool
Caution Hazard of injury if handled in an improper manner! Servicing,
maintenance and repairs of the riveting tools must be carried out professionally. On completing this work, there should not be any more hazard to the operator, if used as per the regulations. The operator may only carry out the operations mentioned here.
Bleeding the hydraulic section, refilling hydraulic oil
It is necessary to bleed the hydraulic system or to refill the hydraulic oil when: — oil is leaking from defective O-rings, — after an oil-change at the time of an overhaul
(either after a maximum of 3 years, or after 2000 working hours).
• Detach the compressed air connection.
Caution Hazard of injury by means of bruises or cuts in case of
unchecked cutting stroke! Always detach compressed air supply before unscrewing the nose cap (2).
Note Unscrew nose cap (2), so that there is no more pressure on the
hydraulic cylinder, else it would not be possible to fill in adequa­te oil
•Unscrew the knurled nut (12) up to the end stop.
Note If you clamp the riveting tool into a vice, then insert a soft mate-
rial in-between (Alu/ wood)
H
H
12
2
21
Maintaining the riveting tool
• Bend the riveting tool carefully towards the front at an angle, and fix e.g. inside a vice (like illustrated in the diagram).
This position is critical, where the trapped air can escape when necessary (bleeding the hydraulic section).
Attention Environmental hazard! Always use a large bowl for collecting
oil. Please observe all the environmental regulations prevalent in the respective area.
Attention Material damage! Do not let the O-ring (8) be damaged. If the
O-ring gets damaged, then replace immediately.
• Unscrew the socket head screw (7) in the hydraulic housing carefully, using the internal hex key SW4 (23).
• Screw the oil refill adapter screw (22) into the free opening.
• Set the filled oil gun (21).
• Screw socket head screw (7) out of the device floor with the internal hex key SW4 (23)
•Insert the crank (26) into the free opening and screw up to the limit.
• Pull crank (26) out until the marking is flush with the floor plate.
Note By this piston movement hydraulic oil (e.g. DEA Astron HLP 32
or equivalent) is drained into the hydraulic area from the plug­ged in oil gun
• Press oil gun (21) remove and screw out oil refill adapter screw (22).
• Screw in socket head screw (7) with O-Ring (8) and tighten with internal hex key SW4 (23) (see Page 25 “Table for torque values”).
• Screw crank out.
E
7
8
21
22
7
8
Environmental
hazard
26
22
Maintaining the riveting tool
• Screw socket head screw (7) into device floor (see page 25 “Table for torque values”).
• Rub the riveting tool dry.
• Screw on the nose piece (1).
• Loosen the fixed riveting tool.
• Reconnect the compressed air supply.
• Carry out a test run without blind rivet.
Changing the jaws
The jaws are subject to mechanical wear out, and must be replaced as soon as they start losing grip over the mandrel.
• Detach the compressed air supply.
Caution Hazard of injury by means of bruises or cuts in case of
unchecked cutting stroke! Always detach compressed air supply before unscrewing the nose cap (2).
Attention Material damage! Do not let O-ring (19) get damaged. If the
O-ring has been damaged, replace immediately.
• Loosen the nose cap (2) with a wrench SW22, unscrew, and separate carefully from the jaw case body (18).
• Loosen the jaw case (14) from the jaw case body (18) using a wrench SW17 (hold against the jaw case body using wrench SW17).
• Carefully unscrew and lay down the jaw case (14) manually: the jaws (15) lie loosely in the jaw case (14).
• Remove jaw pusher (16) and pressure spring (17) from the jaw case body (18) and discard.
H E
2
18
14
19
2
7
8
23
Maintaining the riveting tool
• Remove old jaws (15) from the jaw case (14), apply little oil on the new jaws, and put to use.
• Set the jaw pusher (16) with the pressure spring (17) vertically inside the jaw case (14).
• Hold the riveting tool vertically, the jaw case body (18) shows from below.
• Insert the complete jaw case (14), along with the jaws, jaw pusher and pressure spring set in, into the jaw case body.
• Screw the jaw case (14) carefully by hands - against the thrust of the springs - into the jaw case body (18).
• Fix the jaw case body (18) using a wrench SW17 and a lock nut, and tighten the jaw case (14) using a wrench SW17 (see page 25 “Table for torque values”).
Attention Material damage! If mounted correctly, then the jaws must jut
out at the same level from the jaw case (14). It should be possi­ble to press them into the jaw case (14) with the thumb.
Note At the time of replacing the jaws, it may be observed that the
lock nut (20) at the jaw case body (18) loosens and adjusts its­elf. In such a case, the gap between X - 17 needs to be readju­sted (see page 24 “Adjusting the jaw case body”).
• Check the distance X – 17 (see page 24 “Adjusting the jaw case body”).
Note Before you unscrew the nose cap (2) completely turn out the
knurled nut (12) in the front position (exhaustion on) in order to prevent the air nozzle from being pressed into the housing
•Screw on the nose cap (2).
E
14
15
X-17
14
18
16
17
3
14
18
20
24
Maintaining the riveting tool
H E
Adjusting the jaw case body
In order to enable the riveting tool to travel an adequate stroke, the gap between the jaw case (14) and hydraulic housing (3) must be adjusted correctly.
• Detach the compressed air supply.
Caution Hazard of injury by means of bruises or cuts in case of
unchecked cutting stroke! Always detach compressed air supply before unscrewing the nose cap (2).
Attention Material damage! Do not let O-ring (19) get damaged. If the
O-ring has been damaged, replace immediately.
•Loosen the nose cap (2) with wrench SW22, then unscrew it and carefully pull it off the jaw case body (18).
• Measure the gap X at the nose cap (2) (as per diagram). For standard measurements, X = 108 mm.
• Measure the distance between the jaw case (14) on the facing side and the hydraulic housing (3) on the facing side; the correct distance measures up to X - 17 mm.
• Loosen the lock nut (20) from the jaw case body (18) using a wrench SW17, till the jaw case body (18) can rotate freely.
• Adjust the jaw case body (18) (for left or right side revolutions), till the distance of X - 17 mm is obtained.
• Screw the lock nut (20) against the jaw case body (18).
•Hold the jaw case body (18) in this position using a wrench SW17, and tighten the lock nut (20) using a wrench SW17 (see page 25 “Table for torque values”).
14
2
X
18
2
3
X-17
20
25
Maintaining the riveting tool
Table for torque values
In the following table, you will find torque values, which you are required to adhere to while tightening the screws/ nuts.
Pos. Name Threading Torque value
MA in Nm
1 Nose piece Metrical M10x1 5
2 Nose cap Metrical M26x1,5 7
7 Socket head Metrical M6 4
screw
9 Safety valve Withworth-pipe- 20
thread 1/4”
11 Swivel joint Withworth-pipe- 20
thread 1/4”
14 Jaw case Metrical M16x1 20
18 Jaw case body Metrical M11x1 6
20 Lock nut Metrical M11x1 6
14
11
18
2
20
7
9
1
26
Servicing and cleaning riveting tool
Caution Hazard of injury if handled in an improper manner! Servicing,
maintenance and repairs of the riveting tools must be carried out professionally. On completing this work, there should not be any more hazard to the operator, if used as per the regulations. The operator may only carry out the operations mentioned here. Hazard of injury if the riveting tool falls down! The hydaulic housing must always be kept dry, clean and oil- and fat-free.
Attention Material damage due to corrosion! Do not use any highly active
cleaning agents or combustible liquids for cleaning purpose!
The following routine is recommended: The riveting tool must be cleaned and checked for mechanical defects as per the respective application type. After the riveting tool has been cleaned and when it is to be stored for a long period, lightly grease all the external metallic components (see page 27 “Maintenance intervals”).
H
E
27
Maintenance Intervals
Interval
Daily before use
Daily before use
Daily before use
Daily before use
Daily after use
Daily after use
Either throughout the 3 years or after a period of 2000 working hours
Activity
Check for cracks
Check nose piece for rivet diameter and wear and tear
Check the jaws
Check for oil leaks from the riveting tool
Clean riveting tool
Oil moving parts
Change hydraulic oil
How?
Visual check
Visual check
Functional check
Visual check, if required, fill with acid-free oil, and bleed hydraulic system
With a rag
With acid-free oil e.g. ELFOLNA 46
With acid-free oil e.g. DEA Astron HLP 32
Who?
Operator
Operator
Operator
Operator
Operator
Operator
Professional
Remark
If required, replace nose piece
If required, clean and change jaws
A complete oil change, to be carried out only by a professional
28
H E
Trouble shooting
Operations, which may be carried out by the operator, are marked with the letter O. Operations, which may be carried out only by an expert person, are marked with the letter P.
Caution Hazard of accident! In any case, keep the compressed air
supply detached till the source of the problem is eliminated.
Attention Material damage! Operations, which have been marked with
the letter P, must be carried out only by well- trained experts. Deliver riveting tool from overhaul.
Any replacement of original spare parts may be carried out only by well-trained experts.
Note After every instance of problem- removal, a thorough
functional check must be carried out
29
Trouble shooting
Problems
Blind rivet is set correctly
Blind rivet can not be inserted
Air adjustment nozzle is stuck
Cause
Supply of compressed air is too rare
Jaws are dirty Jaws are worn out
Jaw case and jaw case body are loose
Oil shortage/ no stroke
Oil quantity in the system too high
Wrong nose piece
Nose piece is loose
Travel-path of the mandrel is blocked
X-value is too low
The screw is too tight
Solution
(O)Check compressed air supply (O)Set the compressed air setting on the mainten-
ance unit at a maximum of 7 bar (O)Clean jaws (O)Change jaws (see page 20 “Maintaining the
riveting tool”) (O)Tighten the screws/ nuts (see page 20
“Maintaining the riveting tool”)
(O)Eliminate oil shortage
(O)Check and adapt oil quantity (see “Maintaining
the riveting tool”) (O)Change nose piece (see page 17 “Operating
the riveting tool”) (O)Tighten screws/ nuts (see page 20 “Maintaining
the riveting tool”) (O)Empty riveting tool mandrel collector
(O)Reset the value of X (see page 24 “Adjusting
the jaw case body”)
(P) Change or clean O-ring
30
Problems
Mandrel is not sucked
Air bubbles in the hydraulic system
Stroke is too short
Loss of hydraulic oil due to leakage
Safety valve gets blown off
Excessive loss of oil from riveting tool
Cause
Supply of compressed air is too rare
X-value is too low Safety valve gets blown off Safety valve is not tight Safety valve is defective
O-ring (19) is defect
Oil level is too low Not bled correctly
O-ring is leaking
Oil level is too low X-value is too low
Riveting tool is defective
Compressed air pressure is too high Valve is defective
Leaking and worn out O-rings inside the riveting tool
Solution
(O)Check supply of compressed air (O)Set the compressed air setting on the maintenance unit
at 6 bar
(P) If operating pressure is OK, deliver riveting tool from
overhaul (O)Reset the value of X (see “Adjusting the jaw case body”) (O)Check the setting of compressed air (O)Tighten the safety valve (O)Replace safety valve (P) Insert new O-ring
(O)Check oil level and fill up (O)Bleed the hydraulic unit (see page 20 “Maintaining the
riveting tool”), change the O-ring if required (P) Deliver riveting tool from overhaul
(O)Check oil level and fill up (O)Reset the value of X (see page 24 “Adjusting the jaw case
body”)
(P) Deliver riveting tool from overhaul
(O)Check and adjust compressed air setting (O)Replace safety valve
(P)Withdraw the riveting tool from the work-routine, and
order an overhaul
Trouble shooting
31
Disposing of the riveting tool
Ensure that the hydraulic oil is inside the riveting tool. Dispose it off in an environmentally friendly manner. Send the riveting tool back to the manufacturer in it’s original packing, if still available.
Technical data
Type of riveting tool: MS 60 Height: 340 mm
1
Width: 320 mm
1
Weight: 2,6 kg
1
Operating pressure: 5-7 bar Compressed air supply Nominal diameter: DN 6 Power output (at 6 bar): ca. 17,8 kN Operating stroke: ca. 26 mm Operating range: Blind rivet-shaft Diameter 4.0 to 6.4 mm Sound emission level in the workplace: L
PAI
<70dB(A)
Vibration level: ahw<2,5m/s
2
If desired, the nose cap (2) can also be counted in other measure ments.
1
The length and height and weight measurements of the riveting tool are as per the standard procedures.
340 mm
320 mm
1
2
1
32
Guarantee
Other than the official guarantee (6 months), the company TITGEMEYER also offers a guarantee of an additional 6 months from the date of Purchase. (The bill being the proof thereof). The following working parts are excluded from the guarantee agreement: — Nose piece (1) — Spent mandrel collector (6) — Socket head screw (7) with O-ring (8) — Jaw case (14) — Jaws (15) — O-rings (5) and (19)
33
List of parts
Note Please mention the name and the
GFB code at the time of ordering
Pos. Qty. Name GFB-Code
Complete riveting tool 431 500
1.1 1 Nose piece 4.0 mm 431 504
1.2 1 Nose piece 5.0 mm 431 505
1.3 1 Nose piece 6.0 mm 431 506
1.4 1 Nose piece 6.4 mm 431 507 21Nose cap with knurled nut 431 508 31Hydraulic housing, complete 41Safety mechanism, complete 431 327 51O-ring 26x2 431 332 61Spent mandrel collector 431 356 72Socket head screw M6x6
DIN 7984 348 248 82O-ring 5x2 348 249 91Safety valve, complete 348 281
10 1 Plug 934 126 11 1 Swivel joint 431 536 11a1same with rapid coupling
1
348 280 12 1 Knurled nut 13 1 Trigger, complete 14 1 Jaw case 431 509 15 1 Jaws (3-piece) 326 583 16 1 Jaw pusher 431 311
1
If desired, swivel joint with rapid action coupling can be sup­plied as a special attachment.
1
14
15
11a
11
16
12
5
3
4
6
2
13
7 8
10
9
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Riveting Tool
M
S 60
perating M
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Fastening Tecnology
anual
8 7
Befestigungstechnik
34
List of parts
Pos. Qty Name GFB-Code
17 1 Pressure spring 431 336 18 1 Jaw case body 431 510 19 1 O-Ring 16x2,0 431 513 20 1 Lock nut 431 315 21 1 Oil gun 348 349 22 1 Oil refill adapter screw 348 346 23 1 Internal hex key SW4 348 296 24 1 Box wrench SW11 488 003 25 1 Hang-up eyelet 348 237 26 1 Crank 348 347 27 1 Info. Brochure Tb 1293 934 110 28 1 Operating manual MS 60 Tb 1307 932 123 29 1 Protection rubber sheet
with absorber 385 030 30 1 Cover plate 348 409 31 2 Countersunk head screws 431 589
Note If desired, the nose cap (2) of different size
can also be supplied
If you have any problems, if you want to order spare parts or if you require information on service instructions and training: Gebr. TITGEMEYER GmbH & Co. KG Hannoversche Straße 97 D-49084 Osnabrück / Germany Telefon: +49 5 41 5822-0 Telefax: +49 5 41 5822-491 E-Mail: vertrieb-gfb@titgemeyer.com
23
24
28
26
17
O
M
perating
18
Riveting Tool S 60
L
Fastening Tecnology
M an
ual
19
29
30
20
25
27
21
22
B efestigu
ngstec
hnik
31
35
MS Gerätebau GmbH
EC-Conformity Declaration
in accordance with Machine Guidelines
98/37/EG
Make of the machine
Type of tool Pneumatic-hydraulic riveting tool
Model No. MS 60
Has been developed, designed and manufactured
in accordance with the guidelines mentioned herein,
with sole responsibility, by:
MS Gerätebau GmbH
Hannoversche Str. 97
49048 Osnabrück - Germany
The following harmonized norms
have been adherred to pr EN 792-14 (0895)
EC-Guideline 98/37/EG
We, as manufacturers, declare The products mentioned aboe comply with
the requirements of the said guidelines and norms.
In addition to this, the manufacturing process is
also subject to a certified quality-management
system as per DIN EN ISO 901.
G. Chr.Titgemeyer
Osnabrück, 12.01.2000 Proprietor ______________________________
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Gesellschaft für Befestigungstechnik GEBR. TITGEMEYER GmbH & Co. KG Hannoversche Straße 97 .49084 Osnabrück Postfach 43 09 .49033 Osnabrück Tel. +49 (0)5 41/58 22-0 .Fax +49 (0)5 41/58 22-491 E-Mail: vertrieb-gfb@titgemeyer.com .Web: www.titgemeyer.com
Fastening Technology
TITGEMEYER Tb1307GB(0202)1
GFB-No. Pos. Name Qty. available
431 500 A Compl. Riveting Tool .....
431 504 1.1 Nose piece 4.0 mm .....
431 505 1.2 Nose piece 5.0 mm .....
431 506 1.3 Nose piece 6.0 mm .....
431 507 1.4 Nose piece 6.4 mm .....
431 356 6 Spent Mandrel collector .....
348 281 9 Compl. safety valve .....
934 126 10 Plug .....
431 536 11 Swivel joint .....
348 280 11a Swivel joint .....
431 583 15 Jaws (3-piece) .....
Checklist of the MS 60
Please check if all the contents mentioned below are there in the package. All the parts indicated with an arrow must be present in the quantity mentioned.
GFB-No. Pos. Name Qty. available
348 349 21 Oil gun .....
348 346 22 Oil refill adapter screw .....
348 296 23 Internal hex key SW4 .....
488 003 24 Box wrench SW11 .....
348 347 26 Crank .....
934 110 27 Info. brochure Tb 1293 .....
28 Oper. Manual MS 60 Tb 1307
932 123 000 german .....
...................................... .....
Note The diagram shows the possible contents
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TITGEMEYER Tb1307GB(0202)1
1.1-1.4
A
6 15
11
11a
10
9
21
22
24
26
27
23
28
M
Op
erati
Riveting Tool S 60
ng M
L
Fastening Tecnology
a nu
a l
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