Titgemeyer MS 100 Operating Manual

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Page 1

Fastening Technology

Riveting Tool MS 100

Operating Manual

Page 2

Table of contents

Guiding instructions........................................................... 4

Cautions and instructions in the operating manual .............. 5

Markings on the riveting tool ................................................ 6

Safety instructions ............................................................. 7

Basic requirements while dealing with the riveting tool ....... 8

Noise and vibration levels of the MS 100............................. 10

Description of the riveting tool ......................................... 11

Required tools..................................................................... 13

Storing the riveting tool ..................................................... 14

Preparing the riveting tool................................................. 15

Adjusting the riveting tool ................................................. 17

Replace mandrel................................................................... 17

Adjusting stroke (H) .............................................................. 19

Measuring stroke (H) ............................................................ 21

Adjusting length L of the mandrel......................................... 22

Table stroke adjustment dependent on the grip range......... 23

Page 3

Operating the riveting tool................................................. 25

Check function...................................................................... 25

Setting blind rivet nut............................................................ 26

Trigger left-handed rotation manually................................... 28

Maintaining the riveting tool.............................................. 29

Bleeding the hydraulic section.............................................. 29

Refilling hydraulic oil............................................................. 31

Table for torque values ......................................................... 33

Servicing and cleaning the riveting tool .......................... 34

Maintenance intervals ........................................................ 35

Trouble shooting ................................................................. 36

Disposal of the riveting tool .............................................. 39

Technical data ..................................................................... 39

Guarantee ............................................................................ 40

List of parts ......................................................................... 41

Declaration of conformity .................................................. 43

Page 4

Guiding instructions

The legislator prescribes that the user must be well trained for using compressor-driven riveting tools. If desired, the training programme can be conducted at TITGEMEYER in Osnabrück or directly at the client's place.

This riveting tool is as per the latest technological standards. Professional and safety conscious operation is a must for the riveting tool to function safely.

Before using the riveting tool for the first time, read the guiding instructions carefully.

All the procedures necessary for the operation have been described in these guiding instructions. You may carry out only those procedures, which have been described here.

In case of obstructions, you may repair only those obstructions, which have been marked with an O (Operator).

All the illustrations and position-codes in the individual diagrams take reference from the list of parts in the last pages.

You find a table with the torque values for all screw and thread sizes on Page 33.

Instruction

Technological level

Reading the guiding instructions

Procedures

Obstructions

Illustrations and position-codes

Table for torque values

Page 5

Guiding instructions

H E

Cautions and instructions in the operating manual

Please follow the instructions and safety informations.

In this operating manual, some sections have been further illustrated through diagrams. Please acquaint yourself well with these diagrams and their meanings:

Caution Hazard of injury! This marking indicates a potential hazard.

Attention Material damage! This marking points at a procedure, which

may cause damage to the riveting tool or the work-piece.

Note This marking indicates useful information

•This point (•) marks every paragraph, which requires you to act by yourself.

Attention Environmental hazard! This marking indicates a potential

environmental hazard.

Environmental

hazard

Page 6

Guiding instructions

Markings on the riveting tool

This pictogram indicates that you must read the operating manual before using the riveting tool.

A Marking of the type

B Serial number

C CE-marking

D Instruction for reading the operating manual

E TÜV-Mark (safety checked)

F Name of the manufacturer as well as the value of the maximum

operating pressure

G Supplier

1550355

MS 100

Page 7

Safety instructions

The riveting too has solely been foreseen for the insertion of blind rivet studs. The riveting tool MS 100 is designed to process blind rivet nuts of the sizes M8 to M16. If desired, the mandrels can also be supplied with other thread sizes, e.g. UNC/ UNF. This riveting tool must be used only as a hand-held device! The client is fully responsible for any modifications to the riveting tool!

Never throw away or drop the riveting tool!

Please take care that only clean and dry compressed air is let into the riveting tool. Moisture and dirt can damage the riveting tool. Use only such compressed air, which falls into class 2 of air quality as per ISO 8573-1.

Caution Hazard of injury because of explosion! Never use the riveting

tool in an atmosphere prone to explosions. Ensure that the workplace is well lit and clean. Hazard of injury due to the openly moving compressed air hose. Connect and lay the compressed air hose properly. Hazard of injury due to tripping over! Lay the compressed air hose in such a way that nobody should trip over it.

Attention Material damage! The maximum operating pressure is 7 bar.

For increasing the durability of the riveting tool, it is recommended to fit a compressed air-maintenance unit in the compressed air hose.

Application as per the purpose

Improper use

Clean and dry compressed air

Page 8

Safety instructions

Basic requirements while dealing with the riveting tool

Caution Follow the prevalent guidelines for the prevention of accidents

in the respective country.

Use only those fittings and hoses, which have been approved for the operating pressure.

Disconnect the compressed air supply from the riveting tool at the time of installation or maintenance.

Wear personal safety gear (safety glasses and safety helmet).

Attention Heed the details on the blind rivet nut packaging.

Use the riveting tool only at operating temperatures above 5°C and 45°C.

Use the prescribed mandrels and nose pieces for each thread size.

Do not throw away the riveting tool.

Page 9

Safety instructions

The operator may only carry out the maintenance and repair work described in this operating manual

Maintenance and service work not described in this operating manual may only be carried out by trained specialists following instruction by TITGEMEYER on the basis of the service instructions which also exist. See the address on page 42 for more information on service instructions and training.

Note The manufacturer accepts no liability for damage resulting from

incorrect repairs or the use of spare parts from other sources

At the time of leaving the workplace, do not leave the riveting tool with pressure on.

A guarantee is void, if any repair work carried out on the riveting tool has lead to any damage of the riveting tool.

The riveting tool MS 100 has been checked and manufactured according to European guidelines. The declaration of conformity can be found on the second last page.

The riveting tool was additionally tested by TÜV Product Service GmbH Hanover and certified (TÜV/ Technical Control Board mark) and issued with the GS sign.

Maintenance and servicing

Service instructions

Guarantee

Declaration of conformity

GS-checked

Page 10

Safety instructions

Noise and vibration levels of the MS 100

The emission sound pressure level at a workplace is L

PAI

= 86dB(A) according to ISO 10843 and DIN EN ISO 3744. The main noise is generated by the air motor. Through correct use, the air motor can be switched off between times, and therefore the noise level can be lastingly reduced.

Note For safety reasons, however, we recommend the wearing of

ear protection

The effective value measured on acceleration with the handle, as per ISO/ FDIS 8662-11, is a

<2.5m/s2.

Noise level

Vibration level

Page 11

Description of the riveting tool

The riveting tool MS 100 is pneumatically - hydraulically actuated and has an air motor. It consists of the following operation-related components:

1 Nose piece for threads M8, M10, M12 and M16

2 Lock nut for fixing the nose pieces

3 Mandrel for threads M8, M10, M12 and M16 of

blind rivet nuts

4 Hang-up eyelet for hanging up on a hook whenever

stationary

5 Hydraulic the pneumatic and the hydraulic

housing units are located in the hydraulic housing

6 End cap is a complete unit enabling the switching of

the rotation of the air motor to left-handed rotation

6.1 Adjustment screw is used for adjusting the end stop for the automatic switching to the left-handed rotation

6.2 Button manually release the left-handed rotation

6.1

6.2

Page 12

Description of the riveting tool

Note The socket head screw (7) and the O-ring (8) are screwed tightly

into the grip. The socket head screw (7) must not be loosened, else the hydraulic oil will leak.

7 Socket locking for the hydraulic oil system

head screw Opening serves as an oil inlet

8 O-Ring Sealing of the hydraulic oil system

9 Safety valve (Brass) In case of very high pressures

approx. 8 bar or more), it opens, and lets the air out.

10 Plug serves the purpose of protection of the

thread and also against dirt

11 Swivel- serves as the connection for compressed air

joint hoses (operating pressure 6 bar)

12 Trigger — starts right-handed rotation

— triggers a riveting action — stops left-handed rotation

13 Nose cap covered mandrel

15 Stroke is used to adjust the stroke

adjustment screw

7 Socket head closes the opening to pull back the

screw in device pneumatic rod floor

Page 13

Required tools

You will require the following tools for all installation, servicing and maintenance work.

Tools

— Crank (18) — Wrench

SW13, SW17, SW27, SW30

— Internal hex key (19) SW4

No delivery possibility

SW13

SW17 SW30

19 SW27

Page 14

Storing the riveting tool

Until first use

If you do not use the riveting tool immediately, store it inside the original packing, dry and dust-free.

Long term storage after usage

Clean nose piece (1), lock nut (2), mandrel (3) and lubricate with acid-free grease. Screw out the swivel joint (11) and close the opening with a plug (10). If possible, store all pieces in the original packing.

After long-term storage

After long-term storage (about 3 years), change the hydraulic oil before re-use. A hydraulic oil change may only be carried out by trained specialist with the help of the service instructions. For further information regarding service instructions and training, please see the address on page 42.

Page 15

Preparing the riveting tool

The components ordered by you are marked as per the checklist found inside the packing.

Note Please check the contents of the packing, for completeness of

the checklist

In every case, please carry out a visual check of the riveting tool before starting any work: — for external damages, — for oil leakage from the riveting tool.

• Remove the plug (10) from the connection port and store in the original packing.

Note The swivel joint (11) and the safety valve (9) can be alternative-

ly fitted on both the sides of the hydraulic housing. The diagram below shows the arrangement for a right-hander.

Note In case of all screw-fittings, observe the table for torque values

in the chapter “Maintaining the riveting tool”

• Screw on the swivel joint (11) and tighten using the wrench SW17 (see page 33 “Table for torque values”).

Package insert

1111

Page 16

Preparing the riveting tool

H E

Note Depending on the type of compressed air supply, it may be

necessary to connect a fitting different from the one provided, to the riveting tool. For this, you need to have a fitting having a 1/4” Withworth-pipe-thread as per ISO 228.

Caution Danger of injury by running riveting tool. In this event, lightly

touch the trigger to stop the riveting tool.

Attention Material damage by compressed air!

As per norm ISO 8573-1, class 2, compressed air must be dry and clean. We recommend that you fit a compressed air-maintenance unit to the riveting tool.

• Compressed air hose should be connected to the swivel joint (11), as prescribed.

Attention Too narrow clearance can cause damage to material. If you

do not know the stroke setting, unscrew the adjustment screw (6.1) for the automatic switching into the left-handed rotation a few turns (ca. 5 mm). You thus make sure that the rod does not strike the rear and the riveting tool is not damaged.

Note The operating pressure must be between a minimum of 5 and a

maximum of 7 bar!

1111

6.1

Page 17

Adjusting the riveting tool

Note The standard fitting of the riveting tool is a mandrel M10. Align

the riveting tool to your conditions by replacing the mandrel and/ or adjusting the stroke (H).

Changing the mandrel

Caution Risk of injury by crushing and shearing due to an accidental

working stroke! Always disconnect the compressed air supply before unscrewing the nose cap (13).

Attention Material damage! You have to readjust the length L (mandrel)

and the operating stroke (H) after every change. In addition to this, the adjustment screw for the automatic switch over into left-handed rotation (6.1) needs to be adjusted to the new stroke.

• Select the corresponding mandrel and lubricate.

• Unscrew lock nut (2) with open wrench SW27.

• Unscrew nose piece (1).

• Loosen nose cap (13) with open wrench SW30 and screw off.

H E

Page 18

Adjusting the riveting tool

• Place open wrench SW13 on mandrel (3).

• Hold up locknut (14) to loosen mandrel and screw out.

Note Apply a little acid-free grease to the new mandrel.

Follow the table for tightening torques in the Chapter “Maintaining the riveting tool”.

• Screw on new mandrel (3) (at least 6 turns) and tighten while holding up the lock nut (14) (see page 33 “Table for torque values”).

• Screw on nose cap (13) and tighten with open wrench SW30 (see page 33 “Table for torque values”).

• Screw in appropriate nose piece (1).

Note Now first adjust the stroke. Then adjust the length L of the

mandrel (compare illustration on Page 17).

Page 19

Adjusting the riveting tool

Adjusting stroke (H)

Note The correct stroke (H) depends on the type of blind rivet nut,

the thread size and material thickness (s). You will standard values for the stroke in the table “Stroke adjustment dependent on grip range” on page 23-24. The values given in the table apply for blind rivet nuts that are sold by TITGEMEYER. If you use blind rivet nuts of other manufacturers, get information from the manufacturer if you do not have the applicable specifications.

If the strength of the material deviates from the values, you must adjust the stroke (H) accordingly: — thinner material requires a larger stroke, — thicker material requires a smaller stroke.

Attention Too narrow clearance can cause damage to material. If you

Attention Material damage! Carry out test riveting after every adjustment

and check the deformation of the blind rivet nut. In the above picture you can see the correct setting of a riveting, taking a blind rivet nut as an example.

Stroke correct

Stroke too big

Stroke too small

6.1

Page 20

Adjusting the riveting tool

The adjustment to another working stroke follows on the underside of the riveting tool. For this you need the spanner for internal hex key SW4 (19).

Note The stroke is approx. 9.0 mm when the stroke adjustment

screw (15) has been screwed out to the limit by left-handed rotations

• Check if the compressed air hose is connected. If not, connect the compressed air supply.

Using the spanner for hexagon nuts SW4 (19) turn the stroke adjustment screw (15) in the relevant direction: — right “-” reduce the stroke — left “+” increase the stroke

Note Four turns of the stroke adjustment screw (15) correspond to a

stroke adjustment of 1 mm

Attention Material damage! If you do not know the stroke setting,

unscrew the adjustment screw (6.1) a few turns (ca. 5 mm) for the automatic switch over to the left-handed rotation. This is to ensure that the piston will not hit the back and the riveting tool will not be damaged.

You must now measure the stroke (H) (see page 21).

6.1

Page 21

Adjusting the riveting tool

Measuring stroke (H)

Attention Material damage! If you do not know the stroke setting,

•Establish an air supply (max. 7 bar).

• Measure protruding length L of the mandrel (3).

• Press the trigger (12) right through and hold.

• Measure remaining length B of the mandrel (3).

• Release the trigger (12).

• Strike trigger (12) gently (left-handed rotation stops).

Length L minus length B gives the actual stroke H (L-B=H).

• If necessary correct the stroke (H) (see “Adjusting stroke H” on page 19).

• Adjust the adjustment screw (6.1) (no illustration).

Attention Material damage! Readjust the length L of the mandrel after

every stroke adjustment (see page 22). Perform a sample riveting to check if sound riveting is possible (see page 19).

Note Check the stroke adjustment every 300 rivetings or after

25 operating hours

Page 22

Adjusting the riveting tool

Adjusting length L of the mandrel

Note The mandrel (3) must cover the whole length L of the blind rivet

nut (a). The head of the blind rivet nut must be adjacent to the nose piece (1).

•Loosen the lock nut (2) with the open wrench SW27.

• Unscrew the blind rivet nut (a) so that the whole length L of the blind rivet nut is exposed. It may become necessary to screw the nose cap a little into the nose piece.

•Turn the nose piece (1), so that the head of the blind rivet nut (a) lies adjacent to the nose piece.

• Firmly tighten the blind rivet nut (2) (see page 33 “Table for torque values”).

Attention Material damage! Perform a sample riveting to check if sound

riveting is possible (see illustration on page 19).

Page 23

In this table you find the standard values to preselect the stroke on the riveting tool for blind rivet nuts of the company TITGEMEYER

If you use blind rivet nuts of other manufacturers you need the respective values.

Table stroke adjustment dependent on the grip range

Type Grip range (mm) Aluminium Stroke (mm) Steel Stroke (mm) Special Steel Stroke (mm)

M8 1.0 3.0 4.0 4.0

3.0 2.0 2.5 2.5

3.0 4.0 4.0

5.5 2.0 2.5

5.5 4.0 4.0

8.0 2.0 2.5

M10 1.0 3.5

3.0 2.5

1.0 4.0 4.5

3.5 2.5 2.5

3.5 5.0 4.0

6.0 3.0 2.5

1.0 4.5

3.5 2.5

3.5 5.5

6.0 3.0

M12 1.0 5.5

4.0 4.0

4.0 5.5

7.0 4.0

Page 24

Adjusting the riveting tool

Table stroke adjustment dependent on the grip range

Type Grip range (mm) Aluminium Stroke (mm) Steel Stroke (mm) Special Steel Stroke (mm)

M16 0.5 7.0

3.5 6.0

6.0 4.0

8.5 3.0

11.0 2.5

Page 25

Operating the riveting tool

Check function

Attention Too narrow clearance can cause damage to material. If you

•Connect the air supply to the riveting tool.

• Push the trigger (12) through and hold.

• Gently screw in the adjustment screw (6.1) as far as it can go: The automatic switch over to left-handed rotation is now set.

• Release the trigger (12).

• Gently push down the trigger (12) (first level): The air motor is rotating in a right-handed direction.

• Release the trigger (12): the air motor stops.

•Again press the trigger (12) down to the first level: The air motor rotates in a right-handed direction.

• Push the trigger (12) right through and hold (second level): The mandrel is pulled to the rear; the air motor stops.

• Release the trigger (12): the air motor rotates to the left; the mandrel moves forward.

•Gently tap the trigger (12): The air motor stops.

• Push button (6.2): The air motor rotates towards the left.

•Gently tap the trigger (12): The air motor stops.

6.1

6.2

6.1

Page 26

Operating the riveting tool

Setting blind rivet nut

Attention Material damage! Under no circumstance may the blind rivet

nuts be riveted several times (re-riveting). This could damage the riveting tool and the work piece.

Attention Material damage! Always position the riveting tool at right

angles (90°) on the work piece to be riveted. Inclined bedding leads to erroneous riveting or damage to the mandrel.

Note Use bore size (

Ød1) in the catalogue information of the manu-

facturer or calculate it according to the following formula:

Ød1= Ø

d+(0.1-0.2)mm

Attention Material damage! If the diameter of the bore is too large of if

the bore is oval, faulty rivetings will result.

E E

90°

Page 27

Operating the riveting tool

Note Apply a little acid-free oil to mandrel (3) so the blind rivet nut

can be screwed on and off smoothly

• Place the blind rivet nut (a) on mandrel (3).

• Gently press the trigger (12) down and hold (first level): Blind rivet nut screwed on automatically by right-handed rotation of the air motor.

Note The right-handed rotation stops automatically when the head of

the blind rivet nut (a) lies on the nose piece (1)

• Insert the screwed on blind rivet nut (a) into the prepared bore (not illustrated).

•Push the trigger (12) through as far as possible and hold; the rivet shaft is upset thereby fastening the blind rivet nut.

• Release the trigger (12): The device goes into left-handed rotation automatically; the mandrel is screwed out of the blind rivet nut.

•Tap the trigger (12): The left-handed rotation stops.

Page 28

Operating the riveting tool

Trigger left-handed rotation manually

• Connect the air supply.

• Push the button (6.2): The air motor rotates in the left-handed direction.

• Quickly touch the trigger (12): The air motor stops.

6.2

Page 29

Maintaining the riveting tool

Caution Hazard of injury if handled in an improper manner! Servicing,

maintenance and repairs of the riveting tools must be carried out professionally. On completing this work, there should not be any more hazard to the operator, if used as per the regulations. The operator may only carry out the operations mentioned here.

Bleeding the hydraulic section

It is necessary to bleed the hydraulic section or to refill the hydraulic oil when: — oil is leaking from defective O-rings, — after an oil-change at the time of an overhaul

(either after a maximum of 3 years, or after 2000 working hours).

Attention Material damage!Immediately replace defective sealings.

• Detach the compressed air connection.

•Tap trigger (12): You will bleed the inside of the compressed air systems; pistons are in a neutral position.

Page 30

Maintaining the riveting tool

Note Before you fill up the hydraulic oil you must bleed the hydraulic

section (see “Bleeding the hydraulic section” on page 29)

Note If you clamp the riveting tool into a vice, then insert a soft mate-

rial in-between (Alu/ wood)

•Tilt the riveting tool forwards and secure it, e.g. in a vice (see illustration).

This position is critical, where the trapped air can escape when necessary (bleeding the hydraulic section).

• Adjust operating stroke to maximum stroke turn stroke adjustment screw (15) out in direction + all the way to the limit stop) (see Page 19 “Adjusting stroke (H)”).

Page 31

Maintaining the riveting tool

Refilling hydraulic oil

Attention Environmental hazard! Always use a large bowl for collecting

oil. Please observe all the environmental regulations prevalent in the respective area.

Attention Material damage! Do not let the O-ring (8) be damaged. If the

O-ring gets damaged, then replace immediately.

• Unscrew the socket head screw (7) in the hydraulic housing carefully, using the internal hex key SW4 (19).

• Screw the oil refill adapter screw (17) into the free opening.

• Set the filled oil gun (16).

• Screw socket head screw (7) out of the device floor with the internal hex key SW4 (19).

•Insert the crank (18) into the free opening and screw up to the limit.

• Pull crank (18) out until the marking is flush with the floor plate.

Note By this piston movement hydraulic oil (e.g. ELFOLNA 46 or

equivalent) is drained into the hydraulic area from the plugged in oil gun

• Press oil gun (16) remove and screw out oil refill adapter screw (17).

• Screw socket head screw (7) with O-ring (8) into hydraulic housing and tighten with internal hex key SW4 (19) (see page 33 “Table for torque values”).

Environmental

hazard

Page 32

Maintaining the riveting tool

• Screw crank (18) out.

• Screw socket head screw (7) with O-ring (8) into device floor and tighten with internal hex key SW4 (19) (see page 33 “Table for torque values”).

• Rub the riveting tool dry.

• Adjust operating stroke corresponding to application (see pages 23/ 24 “Table stroke adjustment dependent on the grip range”).

Attention Too narrow clearance can cause damage to material If you

do not know the stroke setting, unscrew the adjustment screw (6.1) a few turns (ca. 6 mm).

Note The maximum working stroke may only vary between

± 0.2 mm. If the maximum working stroke is too narrow, you must fill up the hydraulic oil.

• Reconnect the air supply.

• Carry out work cycle without blind rivet nut. The maximum working stroke (ca. 9 mm) must be available.

6.1

H= 9 mm

Page 33

Maintaining the riveting tool

Table for torque values

In the following table, you will find torque values, which you are required to adhere to while tightening the screws/ nuts.

Pos.

Name

Lock nut

Mandrel

Socket head screw (also in the device floor)

Safety valve

Swivel joint

Nose cap

Lock nut

Threading

Metrical M18

Metrical M8

Metrical M6

Withworth-pipethread 1/4”

Metrical M27

Metrical M8

Torque value MA in Nm

a = thread without instructions for a tightening torque

Page 34

Servicing and cleaning the riveting tool

Caution Hazard of injury if handled in an improper manner! On comple-

ting this work, there should not be any more hazard to the operator, if used as per the regulations. The operator may only carry out the operations mentioned here. Maintenance and service work not described in this operating manual may only be carried out by trained specialists following instruction by TITGEMEYER on the basis of the service instructions which also exist. See the address on page 42 for more information on service instructions and training. Hazard of injury if the riveting tool falls down! The hydaulic housing must always be kept dry, clean and oil- and fat-free.

Attention Material damage due to corrosion! Do not use any highly active

cleaning agents or combustible liquids for cleaning purpose!

The following routine is recommended: Grease the mandrels with a drop of non-corrosive oil at regular intervals (see page 35 “Maintenance Intervals”). The riveting tool must be cleaned and checked for mechanical defects as per the respective application type. After the riveting tool has been cleaned and when it is to be stored for a longer period of time, lightly grease all metal outside components with non-corrosive grease.

Page 35

Maintenance Intervals

Intervall

Daily before use

Daily after use

Every 300 rivetings/ 25 operating hours

Every 5-10 000 rivetings/ 500 operating hours

Activity

Check nose piece and mandrel for wear and tear

Check the riveting tool for wear

Check the air discharged from the tool

Check for oil leaks from the riveting tool

Oil mandrel thread

Clean riveting tool

Oil moving parts (not Trigger (12))

Check the stroke setting

Change the hydraulic oil

How?

Visual check

Visual check/ Functional check

Visual check, remove dirt

Visual check, if necessary refill the oil, bleed the hydraulic system

Grease the thread with a drop of non-corrosive oil

With a rag

With acid-free oil e.g. ELFOLNA 46

Measuring stroke (H)

With acid-free oil e.g. ELFOLNA 46

Who?

Operator

Professional

Remark

Replace nose piece, mandrel respectively, if necessary

Only specialists should change the worn parts

Do maintenance work when required

Readjust the nose piece after every stroke adjustment

Oil changes should only be carried out by specialists

Page 36

H E

Trouble shooting

Operations, which may be carried out by the operator, are marked with the letter O. Work which may only be carried out by a specialist is identified with the letter P.

Caution Hazard of injury! In any case, keep the compressed air

supply detached till the source of the problem is eliminated.

Attention Material damage! The work marked by the letter O should only

be carried out by trained specialists with the aid of the service instructions. Alternatively the tool should be sent for overhauling. Any replacement of original spare parts may be carried out only by well-trained experts.

Note After every instance of problem-removal, a thorough

functional check must be carried out

Page 37

Trouble shooting

Problems

Blind rivet nut is not, respectively not correctly riveted

Safety valve gets blown off

Excessive loss of oil from riveting tool

Air bubbles in the hydraulic system

Loss of hydraulic oil due to leakage

Cause

Supply of compressed air is too rare

Stroke (H) is not correct

Oil deficiency

Compressed air pressure is too high

Valve is defective

Leaking and worn joints

O-ring is leaking Not correctly vented/ bled

Defective O-rings in the riveting tool

Solution

(O)Check compressed air supply (O)Set the air at the maintenance level of

6 bar

(P) If the operating pressure is o.k., send the riveting

tool for overhauling

(O)Readjust Stroke (H) (see page 19)

(O)Fill up the oil (see page 29)

(O)Check and adjust compressed air setting

(O)Replace safety valve

(P) Have trained specialists repair the riveting tool or

send it for overhauling

(O)Bleed the hydraulic section (see page 29

“Maintaining the riveting tool”)

(P) Detect leakage (refer to corrective maintenance)

(O)Detect leakage (O)Change O-ring (8) (P) Send the riveting tool for overhauling

Page 38

Trouble shooting

Problems

Air motor does not rotate to the left.

Air motor does not rotate to the right

Cause

Supply of compressed air is too rare

Falsely adjusted adjustment screw (6.1)

Oil deficiency

Supply of compressed air is too rare

Valve thread worn or O-ring defect.

Unclean air, pollution of the air flow in the valve slide

Solution

(O)Check the air supply (O)Set the air at the maintenance level of a maximum

of 7 bar

(O)Readjust the adjustment screw (6.1)

(O)Refill the oil (see page 31)

(O)Check the air supply (O)Set the air at the maintenance level of a maximum

of 7 bar

(P)Test the parts and change them if necessary, or send

the riveting tool to be overhauled.

(P) Remove the valve slide and clean or send the riveting

tool for overhauling

Page 39

Disposing of the riveting tool

Ensure that the hydraulic oil is inside the riveting tool. Dispose it off in an environmentally friendly manner. Send the riveting tool back to the manufacturer in it’s original packing, if still available.

Technical data

Type of riveting tool: MS 100 Height: 300 mm Width: 315 mm Weight: 2.9 kg Operating pressure: 6 bar Compressed air supply Nominal diameter: DN 6 Power output (at 6 bar): ca. 34 kN Operating stroke: ca. 9.0 mm Air consumption per riveting: 7.0 l Engine air consumption: 23.3 l/min. Field of work Blind rivet nuts: M8...M16 Sound emission level in the workplace: L

PAI

=86dB(A)

Vibration level: a

<2.5m/s

315 mm

300 mm

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Guarantee

Other than the official guarantee (6 months), the company TITGEMEYER also offers a guarantee of an additional 6 months from the date of purchase (The bill being the proof thereof). The following working parts are excluded from the guarantee agreement: — Mandrel (3) — Nose piece (1) — Socket head screw (7) with O-ring (8)

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iveting Tool

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List of parts

Note Please mention the name and the GFB

code at the time of ordering

Pos. Qty. Name GFB-Code

Complete riveting tool 348 300

1.1 1 Nose piece M8 348 318

1.2 1 Nose piece M10 348 320

1.3 1 Nose piece M12 348 322

1.4 1 Nose piece M16 348 326 21Lock nut (will be supplied as

a set with the nose piece)

3.1 1 Mandrel M8 348 308

3.2 1 Mandrel M10 348 310

3.3 1 Mandrel M12 348 312

3.4 1 Mandrel M16 348 316 41Hang-up eyelet 348 237 51Hydraulik housing complete 61End cap complete 348 337 72Socket head screw M6x6

DIN 7984 348 248 82O-Ring 5x2 348 249 91Safety valve, complete 348 281

10 1 Plug 934 126

11 1 Swivel joint 431 536 11a1same with rapid coupling

348 280 12 1 Trigger, complete 13 1 Nose cap 348 232

If desired, swivel joint with rapid action coupling can be supplied as a special attachment.

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List of parts

Pos. Qty. Name GFB-Code

14 1 Lock nut 348 233 15 1 Stroke adjustment screw 16 1 Oil gun 348 349 17 1 Oil refill adapter screw 348 346 18 1 Crank 348 347 19 1 Internal hex key SW4 348 296 22 1 Hang-up eyelet 348 237 20 1 Info. Brochure Tb 1293 934 110 21 1 Operating manual MS 100

Tb 1308 934 130 22 1 Metal box 934 001 500 23 1 Protection rubber sheet

with absorber 385 030 24 1 Cover plate 348 408 25 2 Countersunk head screws 431 589

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If you have any problems, if you want to order spare parts or if you require information on service instructions and training: Gebr. TITGEMEYER GmbH & Co. KG Hannoversche Straße 97 49084 Osnabrück Telefon: +49 5 41 5822-0 Telefax: +49 5 41 5822-491 E-Mail: [email protected]

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MS Gerätebau GmbH

EC-Conformity Declaration

in accordance with Machine Guidelines

98/37/EG

Make of the machine

Type of tool Pneumatic-hydraulic riveting tool

Model No. MS 100

Has been developed, designed and manufactured

in accordance with the guidelines mentioned herein,

with sole responsibility, by:

MS Gerätebau GmbH

Hannoversche Str. 97

49048 Osnabrück - Germany

The following harmonized norms

have been adherred to pr EN 792-14 (0895)

EC-Guideline 98/37/EG

We, as manufacturers, declare The products mentioned aboe comply with

the requirements of the said guidelines and norms.

In addition to this, the manufacturing process is

also subject to a certified quality-management

system as per DIN EN ISO 901.

G. Chr.Titgemeyer

Osnabrück, 12.01.2000 Proprietor ______________________________

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Gesellschaft für Befestigungstechnik GEBR. TITGEMEYER GmbH & Co. KG Hannoversche Straße 97 .49084 Osnabrück Postfach 43 09 .49033 Osnabrück Tel. +49 (0)5 41/58 22-0 .Fax +49 (0)5 41/58 22-491 E-Mail: [email protected] .Web: www.titgemeyer.com

Fastening Technology

TITGEMEYER Tb1308GB(1102)1

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GFB-No. Pos. Name Qty. available

348 300 A Compl. Riveting Tool ..... 

348 318 1.1 Nose piece M8 ..... 

348 320 1.2 Nose piece M10 ..... 

348 322 1.3 Nose piece M12 ..... 

348 326 1.4 Nose piece M16 ..... 

Optional parts nose pieces: 

348 369 1.5 UNC 5/16”-18/ UNF 5/16”-24..... 

348 370 1.6 UNC 3/8”-16/ UNF 3/8”-24 ..... 

348 371 1.7 UNC 7/16”-14/ UNF 7/16”-20..... 

348 372 1.8 UNC 1/2”-13/ UNF 1/2”-20 ..... 

2 Lock nut (will be supplied as

a set with the nose piece) .....



348 308 3.1 Mandrel M8 ..... 

348 310 3.2 Mandrel M10 ..... 

348 312 3.3 Mandrel M12 ..... 

348 316 3.4 Mandrel M16 ..... 

Optional parts mandrels: 

348 373 3.5 UNC 5/16”-18 ..... 

348 374 3.6 UNC 3/8”-16 ..... 

348 375 3.7 UNC 7/16”-14 ..... 

348 376 3.8 UNC 1/2”-13 ..... 

Checklist of the MS 100

Please check if all the contents mentioned below are there in the package. All the parts indicated with an arrow must be present in the quantity mentioned.

GFB-No. Pos. Name Qty. available

348 377 3.9 UNF 5/16”-24 ..... 

348 378 3.10 UNF 3/8”-24 ..... 

348 301 3.11 UNF 7/16”-20 ..... 

348 379 3.12 UNF 1/2”-20 ..... 

348 281 9 Compl. safety valve ..... 

934 126 10 Plug ..... 

348 280 11 Swivel joint ..... 

431 536 11a Swivel joint ..... 

348 349 16 Oil gun ..... 

348 346 17 Oil refill adapter screw ..... 

348 347 18 Crank ..... 

348 296 19 Internal hex key SW4 ..... 

934 110 20 Info. brochure Tb 1293 ..... 

932 130 21 Oper. Manual MS 100 Tb 1308

934 109 000 german .....



...................................... ..... 

934 001 500 22 Metal box ..... 

Special parts such as:

- extended nose pieces

- extended mandrels can be supplied upon request.

1.1-1.8

3.1-3.12

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Note The diagram shows the possible contents

TITGEMEYER Tb1308GB(0102)1