Titan Pro 1100B Assembly Instructions Manual

Page 1
Titan Pro 1100B Assembly Instructions
Tools Required for Assembly
16mm Spanner 16mm Socket
13mm Spanner Extension bar for socket
10mm Spanner Phillips screwdriver
8mm Spanner Grease for lubrication
NOTE: THIS UNIT IS HEAVY SO TAKE CARE. 2 PEOPLE MAY BE REQUIRED
1. Unbolt main unit from packing frame.
2. Unpack all parts to the machine
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3. Lean Machine to the left and slide on right hand wheel
4. Insert Pin (shown below) into shaft as shown to secure wheel
(Left)
5. Repeat on
right hand side.
6.
A Handrail Stand
B Bolts and brackets for fixing onto machine
C Slide handrail stand under bracket
D Bracket in position
A
B
C
D
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7. Using 4 x 16mm bolts fix bracket into place. Use
washer above and below bracket and spring washer
underneath.
8. Remove adjustment bolt and lever (above left) and slide handlebars onto handrail stand. Replace bolt ensuring that the bolt goes into hexagonal hole (above middle). Tighten with lever to adjust to desired position.
9. Screw ignition switch onto handlebars
and connect terminal block as shown (right)
A
10. A Gear shift lever with cotterpin attached B Remove cotterpin and slide lever through hole
C Attach the lever to the gear shift selector and replace pin
B
C
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11. A Front mud guard mounting bracket (x2)
B Fit bracket to
mounts each side of engine using 2 x 13mm bolts and
washers
A
B
B
12. A Rear mud guard mounting bracket
B Fit bracket to
mounts using 16mm bolts and washers, fit loosely.
A
13. 4 pieces of tines cover
LEFT RIGHT
14. Fit inner right hand
tine cover using
10mm bolts and washers. Fit loosely.
Repeat on left side.
15. Slide strengthening supports underneath
cover (left) and align
holes (right). Loosely screw 10mm bolts to hold together.
Repeat on left side.
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16. Slide right hand outer tine cover under 3 bolts and tighten to secure in place. Repeat on left side.
Tighten all bolts on tine cover, including those on
the rear bracket, ensuring that they are all tight.
17. Place the rubber battery protector into the
battery compartment.
18. Place battery into compartment and fix with 2 side bolts and top supporting bar (right).
20.Screw in the tool box to the top
of handlebars.
19. Screw live and neutral cables into place on battery (marked black and red on the battery).
Grease the terminal and replace cover.
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21. Place depth gauge into rear slot on machine. Adjust the pin for desired height.
22. Assembly of the tines.
The tines are left and right handed and are marked as such. Picture shows one bar and tines required.
Repeat this for the other tine bar
and extension bar.
Lay one right handed tine onto tine bar, curling up. Then place a left handed tine across this one,
curling down and bolt in the middle (left).
Repeat this to place all four tines around the bar. Bolt all four corners tightly.
Repeat the above for the next 2 layers, ensuring all bolts are VERY securely fastened.
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To fit the tines to the machine, remove the pins holding the wheels on. Remove the wheels, and slide on tines. Place red end caps on the ends and secure using the pin.
It is best practice to keep the drive shaft greased for easy removal of the wheels and tines.
23. Assembly of the unit is now complete.
Grease the following cables as shown above
A Drive cable
B Clutch cable C Dead mans handle cable
A
B
C
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Adjustment of Cables
To adjust cables:
Clutch Adjustment – Turn the nut on spindle below handle one full turn and retry machine.
Deadman’s Handle Cable – Loosen
bottom nut and
tighten top nut half turn.
Lubricants
Engine Oil. - Using orange filler cap, fill with oil. MAX 1.25 litres Check levels using dip stick
Gearbox oil – Using silver filler cap located on drive shaft, fill with oil. MAX 2.5 Litres Check levels using dip stick
Please email – techsupport@titan-pro.co.uk for further assistance should you require it
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