Titan Lifts MRL-6000 Installation, Operation & Maintenance Manual

®
INSTALLATION, OPERATION,
& MAINTENANCE MANUAL
MRL-6000 SCISSOR LIFT
FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE MACHINE WILL FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE. FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. KEEP THIS MANUAL IN A SAFE DRY PLACE FOR FUTURE REFERENCE.
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®
TITAN MARKETING, LLC
PO Box 7069 Greenwood, IN 46142
1.888.908-4826 FAX (317) 215.2770 www.titanlifts.com
To Our Valued Customers:
Thank you for purchasing a Titan Lifts® product. We hope this high quality equipment provides you with years of dependable service.
It is unfortunate that rare situations may occur with the products you purchase from Titan Lifts®. We value your business as well as the trust you have and need to maintain your relationship with us. Titan Lifts® carries liability coverage that may protect our customers if a situation does occur. However, as in all accidents there must be proof of liability for a claim to be made. Our insurance company requires the following procedures be observed in order to consider a claim:
A. The claimant must contact the Titan Lifts® distributor immediately with the facts of the situation. B. If any equipment is damaged, including vehicles or shop equipment, Titan Lifts® must be given the opportunity to send and impartial representative to the site for proper assessment of the situation. C. The Vehicle cannot be moved until either an impartial representative has reviewed the accident or clear
and precise pictures are taken that reect all the pertinent information for an impartial representative to be able
to access the information from a distance. Titan Lifts® or its representatives must approve the pictures before anything can be moved. D. If any potential liability is determined on behalf of Titan Lifts®, two estimates must be submitted for damages to be reimbursed.
It is imperative that the claimant complies with these procedures, because without proper assessment of the situ­ation a claim will be denied.
ARBITRATION NOTICE The installation or use of this equipment shall constitute an acknowledgement that the user agrees to resolve any and all disputes or claims of any kind whatsoever, which relate in any way to the equipment, by way of binding
arbitration, not litigation. No suit or legal action may be led in any state or federal court. Any arbitration shall be
governed by the Federal Arbitration Act, and administered by the American Mediation Association, Indianapolis Indiana. The maximum amount that an arbitrator may award and all damages shall not exceed the retail value of this equipment.
WARRANTY NOTICE This equipment must be installed by a “Professional Installer” assembled and used in the manner according to the documentation provided to be covered by warranty.
Damaged or missing components must be reported within 72 hours of receipt to your freight carrier and to the
distributor. Claims must be led to cover cost.
If you have any questions or if we can be of any further assistance, please don’t hesitate to contact a Titan Lifts® representative at 1-888-908-4826. Thank you for the opportunity to continue to serve your lift equipment needs.
CONTENTS
1.Safety ....................................................................................1
1.1 Introduction ......................................................................................... 1
1.2 Safety Instructions for Commissioning ................................................ 1
1.3 Safety Instructions for Operation ......................................................... 1
1.4 Safety Instructions for Maintenance .................................................... 3
1.5 Risks ................................................................................................... 3
2. Unpacking & Set-up .............................................................4
2.1 Delivery & check of packages ............................................................. 4
2.2 Lifting & handling ................................................................................. 4
3 Specications .......................................................................5
4 Floor requirement ................................................................. 6
4.1 Select the site area ............................................................................. 6
4.2 Floor Requirements ............................................................................. 6
5 Installation Instructions ....................................................... 7
5.1 Mounting the hydraulic power unit/connect hose assembly ................ 7
5.2 Lift the unit to attach the lifting plates and saddles ............................. 7
5.3 Lifting plates, adapters & rubber saddle attachment ........................... 7
5.4 Electrical Connections ......................................................................... 8
6 Operation Instructions .......................................................... 8
6.1 Defects / Malfunctions ......................................................................... 8
6.2 Controls ............................................................................................... 8
6.2.1 Up Control ........................................................................................ 8
6.2.2 Safety Lock Control .......................................................................... 9
6.2.3 Lowering Control .............................................................................. 9
6.3 Operation ............................................................................................ 9
7 Maintenance ........................................................................11
7.1 Maintenance Schedule .......................................................................11
7.1.1 DAILY ...........................................................................................11
7.1.2 MONTHLY ....................................................................................11
7.1.3 BI MONTHLY ................................................................................11
7.1.4 YEARLY .......................................................................................11
7.1.5 EVERY OTHER YEAR ................................................................ 12
7.2 Maintenance by the Operator ............................................................ 12
7.2.1 Hydraulic System ........................................................................ 12
7.2.2 Greasing Points ........................................................................... 13
7.2.3 Operational and Wear Checks .................................................... 13
7.2.4 Lift Stability .................................................................................. 13
7.3 Cleaning ............................................................................................ 13
8 Troubleshooting ..................................................................14
Explosive Drawing ................................................................................... 15
Parts List ............................................................................................ 15-16
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INSTRUCTIONS
1.SAFETY
1.1 INTRODUCTION
WARNING: READ ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND
SERVICE PRECAUTIONS. DEATH, PERSONAL INJURY AND / OR PROPERTY DAMAGE MAY OCCUR IF INSTRUCTIONS ARE NOT FOLLOWED CAREFULLY.
Personal injury and property damage incurred due to non-compliance with these safety instructions are not covered by the product liability regulations.
SYMBOLS
FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY.
FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE.
IMPORTANT INFORMATION.
1.2 SAFETY INSTRUCTIONS FOR COMMISSIONING
• The lift may be installed and commissioned by authorized service personnel only.
• The lift may not be installed and commissioned in the vicinity of explosives or ammable liquids, outdoors or in moist rooms (e.g. car wash).
1.3 SAFETY INSTRUCTIONS FOR OPERATION
• Read this entire manual.
• Load should not exceed rated capacity for this lift – 6000lbs
• Indoor use recommended.
• Protect all parts of the electrical equipment from humidity and moisture.
• Only trained authorized personnel over the age of 18 years should operate the lift.
• If an extension cord is necessary, a cord with a current rating equal to or more than that
of the equipment should be used. Cords rated for less current than the equipment may overheat.
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• Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged - until it has been examined by a qualied service person.
• Maintain a safe working environment. The work area should be clean, dry, clutter free, and sufciently lit.
• Vehicle doors should be closed during the raising and lowering cycles.
• Closely watch the vehicle and lift during the raising and lowering cycles.
• Do not operate the lift in explosive atmospheres, such as in the presence of ammable liquids, gases, or dust. Power equipment can create sparks which may ignite ammables.
• Keep hands, tools, and other extremities from under carriage and moving parts.
• Never operate this lift with someone on it.
• Do not allow anyone on the lift or inside a raised vehicle.
• Keep children and bystanders away from work area. Do not let children operate or play
on lift.
• Wear proper safety attire. Do not wear loose tting clothing while operating lift. Long hair,
jewelry and sleeves should be secured.
• Move the lift only when it is lowered.
• Do not move the lift while loaded. Never leave the lift unattended while under a load.
• Do not operate this lift if under the inuence of drugs, alcohol, or medication. Operator
must be alert at all times when using heavy lift equipment.
• Comply with all applicable accident prevention regulations.
• Only use the vehicle manufacturer’s recommended lifting points.
• After positioning the vehicle, apply the parking brake.
• Use caution when removing or installing heavy vehicle components which may result in
center-of-gravity displacement.
• Use this lift only for the work it is intended and only use Titan Lifts® recommended attachments. Do not use this product for an application for which it was not designed. Misuse can lead to personal injury and/or property damage.
WARNING: Prior to completely raising the vehicle, raise the vehicle 6” off the ground and check the adapter pads for solid contact by performing the “BUMPER TEST”. Walk around the back of the vehicle and push up and down on the bumper. The vehicle will rock, but should not at any time lose contact with the pads. If the vehicle is bouncing off the pads or feels at all unstable, you should lower it back to the ground and reposition the pads to balance the load. Repeat this process until the vehicle is completely stable.
WARNING: Use this lift only in well ventilated areas. Carbon monoxide exhausted from running vehicle engines is a colorless, odorless fume that, if inhaled, can cause serious personal injury or death.
WARNING: People with pacemakers should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker.
WARNING: This product contains or produces a chemical known to the State of California to cause cancer and birth defects (or other reproductive harm). (California Health & Safety Code 25249.5 et seq.)
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1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE
WARNING
!
Keep feet clear of lift while lowereing.
WARNING
!
Avoid pinch points on moving parts during operation.
WARNING
!
Keep feet clear of lift while lowereing.
WARNING
!
Remain clear of lift when raising or lowering vehicle.
WARNING
!
Avoid pinch points on moving parts during operation.
WARNING
!
Keep feet clear of lift while lowereing.
WARNING
!
Avoid excessive rocking of vehicle while on lift.
WARNING
!
Remain clear of lift when raising or lowering vehicle.
WARNING
!
Clear area if vehicle is in danger of falling.
WARNING
!
Avoid pinch points on moving parts during operation.
WARNING
!
Avoid bumping your head on lift or vehicle.
WARNING
!
Keep feet clear of lift while lowereing.
WARNING
!
Avoid excessive rocking of vehicle while on lift.
WARNING
!
Avoid pinch points on moving parts during operation.
WARNING
!
Avoid pinch points on moving parts during operation.
WARNING
!
Avoid pinch points on moving parts during operation.
• Maintenance or repair work should be done by authorized service personnel only.
• Work on the electrical equipment by certied licensed electricians only.
• Ensure that ecologically harmful substances are disposed of only in accordance with the
appropriate regulations.
• To prevent the risk of damage, do not use high pressure / steam jet cleaners or caustic cleaning agents.
• Do not replace or override the safety devices.
1.5 RISKS
WARNING: Risks the personnel could encounter, due to an improper use of the lift,
are described in this section.
CRUSHING RISKS
During lowering of runways and vehicles, personnel must not be within the area covered by the lowering trajectory. The operator must be sure no one is in danger before operating the lift.
!
!
WARNING
Remain clear of lift when raising or lowering vehicle.
WARNING
Keep feet clear of lift while lowereing.
BUMPING RISK
When the lift is stopped at relatively
!
WARNING
Avoid pinch points on moving parts during operation.
!
WARNING
low height for working, the risk of bumping against projecting parts occurs.
RISK OF THE VEHICLE FALLING FROM THE LIFT
Avoid bumping your head on lift or vehicle.
Vehicle falling from the lift can be caused when the vehicle is improperly placed on platforms, and when its dimensions are incompatible with the lift or by excessive movement of the vehicle. To avoid injury in this situation, immediately exit the work area.
!
WARNING
Position vehicle with center of gravity midway between adapters.
!
WARNING
Clear area if vehicle is in danger of falling.
!
WARNING
Avoid excessive rocking of vehicle while on lift.
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