Titan Implement 5100 Series, 5105, 5106, 5104, 5108 Operation And Parts Manual

...
Pre-Delivery Checklist
The Dealer should inform the Purchaser of this product of the Warranty terms, provisions, and procedures that are applicable. The Dealer and Purchaser should review the contents of the Operation and Parts Manual including safety equipment, safe operation and maintenance, review the Safety Signs on the implement (and tractor, if necessary), and the Purchaser’s responsibility to train their operators in correct operating procedures.
PRE-DELIVERY SERVICE
CHECK AND ADJUST AS REQUIRED
See Operator’s Manual for Details
Inspection Performed - Warranty and Safety Procedures Explained - Installation Complete
IMPLEMENT
Review Procedure to Adjust Landscape Rake
Make Sure All Hardware is Properly Tightened
ATTACHMENTS and INSTALLATION
Make Sure All Bolts, Pins, and Nuts are Properly
Installed and Tightened
Cut Here to Remove Page or Make Copies of This Page
IMPLEMENT TO TRACTOR CONNECTIONS
Make Sure A-Frame Pivot and Links are Properly
Installed
Make Sure Lift Arms are Adjusted Equally
Complete all Pre-Operation Checks
SAFETY ITEMS
Make Sure Protective Shields are Properly Installed
Review Operation and Parts Manual (Supplied)
Make Sure Tractor PTO Shield is Installed
Make Sure S.M.V. Sign is Installed, if Needed
(Customer Supplied)
I have thoroughly instructed the purchaser on the above-described equipment. This review included the Operation and Parts Manual contents, equipment care, adjustments, safe operation, and applicable warranty policy.
Date__________________ Dealer Rep. Signature_________________________________________
The above equipment and Operation and Parts Manual have been received by me, and I have been thoroughly instructed as to equipment care, adjustments, safe operation, and applicable warranty policy.
Date__________________ Purchaser’s Signature_________________________________________
Titan Implement, LLC 3 5100 Series Landscape Rakes (423) 334-0012 January 2016
Table of Contents
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1 Welcome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Intended Usage . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Operator Orientation . . . . . . . . . . . . . . . . . . . . . 7
1.6 Serial Number Location (Typical) . . . . . . . . . . . 7
1.7 Product Improvements . . . . . . . . . . . . . . . . . . . 7
1.8 Disposal of Equipment at End of Useful Life . . . 7
1.9 Unanswered Questions . . . . . . . . . . . . . . . . . . . 7
2. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Safety Alert Symbols . . . . . . . . . . . . . . . . . . . . . 8
2.3 Safety Icon Nomenclature . . . . . . . . . . . . . . . . . 9
2.3.1 Personal Protection/Important
Information . . . . . . . . . . . . . . . . . . . . . . . 9
2.3.2 Prohibited Actions . . . . . . . . . . . . . . . . . 9
2.3.3 Hazard Avoidance . . . . . . . . . . . . . . . . . 9
2.4 General Safety Instructions . . . . . . . . . . . . . . . 10
2.5 Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.6 OSHA Training Requirements . . . . . . . . . . . . . 11
2.7 Operation Safety . . . . . . . . . . . . . . . . . . . . . . . 11
2.8 Transporting Safety . . . . . . . . . . . . . . . . . . . . . 11
2.9 Storage Safety. . . . . . . . . . . . . . . . . . . . . . . . . 11
2.10 Maintenance Safety. . . . . . . . . . . . . . . . . . . . . 11
2.11 Federal Laws and Regulations . . . . . . . . . . . . 12
2.12 Sign-Off Form . . . . . . . . . . . . . . . . . . . . . . . . . 13
7. SERVICE AND MAINTENANCE . . . . . . . . . . 23
7.1 Maintenance Safety. . . . . . . . . . . . . . . . . . . . . 23
7.2 Tine Replacement . . . . . . . . . . . . . . . . . . . . . . 24
7.3 Welding Repairs . . . . . . . . . . . . . . . . . . . . . . . 24
7.4 Bolt Torque Requirements . . . . . . . . . . . . . . . . 25
7.5 Service Record . . . . . . . . . . . . . . . . . . . . . . . . 26
8. WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9. PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3. NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . 14
4. OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 User Safety Training . . . . . . . . . . . . . . . . . . . . 15
4.2 Tractor Requirements . . . . . . . . . . . . . . . . . . . 16
4.2.1 Tractor Safety Devices. . . . . . . . . . . . . 16
4.2.2 ROPS and Seat Belt . . . . . . . . . . . . . . 16
4.2.3 3-Point Hitch . . . . . . . . . . . . . . . . . . . . 16
4.3 Attaching to Tractor . . . . . . . . . . . . . . . . . . . . 17
4.4 Setting the Landscape Rake . . . . . . . . . . . . . . 17
4.4.1 Leveling the Landscape Rake . . . . . . . 17
4.4.2 Setting Rake Angle . . . . . . . . . . . . . . . 18
4.4.3 Rake Reversing (Pushing Rake) . . . . . 18
4.4.4 Setting Rake Pitch . . . . . . . . . . . . . . . . 18
4.4.5 Setting Rake Tilt. . . . . . . . . . . . . . . . . . 18
4.4.6 Checking Clearance to Tractor . . . . . . 18
4.5 Initial Setup Checklist . . . . . . . . . . . . . . . . . . . 18
4.6 Implement Break-In . . . . . . . . . . . . . . . . . . . .19
4.6.1 General Operating Instructions . . . . . . 19
4.7 Detaching From Tractor . . . . . . . . . . . . . . . . . 20
5. TRANSPORTING. . . . . . . . . . . . . . . . . . . . . . . 21
5.1 Transporting Safety (Road) . . . . . . . . . . . . . . . 21
6. STORAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.1 Storage Safety. . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2 Placing In Storage . . . . . . . . . . . . . . . . . . . . . . 22
6.3 Removing From Storage . . . . . . . . . . . . . . . . 22
Titan Implement, LLC 5 5100 Series Landscape Rakes (423) 334-0012 January 2016
1. INTRODUCTION
1.1 Welcome
5100 Series Landscape Rake
Congratulations on your choice of a Titan Implement landscape rake. This equipment has been designed and manufactured to meet the needs of discerning users. The Titan Implement landscape rake is designed to loosen, level, and clear soil.
Many features incorporated into this landscape rake are the result of suggestions made by customers like you. Read this manual carefully to learn how to operate the landscape rake safely and how to adjust it to provide maximum operating effi ciency.
By following the operating instructions in conjunction with a good maintenance program, your Titan Implement landscape rake will provide many years of trouble-free service.
This manual covers Titan Implement landscape
rake models:
Model Working Width
1.2 Safe Operation
Safe, effi cient, and trouble-free operation of your landscape rake requires that you, and anyone else who will be using or maintaining the unit, read and understand the information contained within this Manual.
Use this manual for reference and for new operators or owners.
WARNING
Read And Understand Manual
To prevent personal injury or even death, be
sure you read and understand all of the instructions in this manual and other related OEM equipment manuals! The landscape rake, if not used and maintained properly, can be dangerous to users unfamiliar with its operation. Do not allow operating, maintaining, adjusting, or cleaning of this landscape rake until the user has read this manual and has developed a thorough understanding of the safety precautions and functions of the unit.
This landscape rake is designed for the specifi c purpose of loosening, leveling, or clearing soil. DO NOT modify or use this landscape rake for any application other than that for which it was designed.
Landscape rakes maintained or operated improperly, or by untrained personnel, can be dangerous; exposing the user and/or bystanders to possible serious injury or death.
5104 48”
5105 60”
5106 72”
5107 84”
5108 96”
5100 Series Landscape Rakes 6 Titan Implement, LLC January 2016 (423) 334-0012
1.3 Specifications
Model 5104 5105 5106 5107 5108
Horsepower
Required
Working Width 48" 60" 72" 84" 96”
Tines per Foot 6
Weight (Lbs.) 158 180 229 251 285
Mainframe 4” x 4” Angle
Angle Adjustment 5 Position, Fwd & Rev
A-Frame Material 3/8"
Quick Hitch YES
15-45 20-45 25-45 30-45 35-45
1.7 Product Improvements
Because Titan Implement, LLC maintains an ongoing program of product improvement, we reserve the right to make improvements in design or changes in specifi cations without incurring any obligation to install them on units previously sold.
1.8 Disposal of Equipment at End of Useful Life
The Titan Implement, LLC landscape rake has been designed for the specifi c purpose of moving material for loosening, leveling, and clearing soil. When this unit is no longer capable of doing its designed purpose, it should be dismantled and scrapped. Do not use any materials or components from this unit for any other purpose.
Hitch CAT I
Specifi cations subject to change without notice.
1.4 Intended Usage
Do not use this landscape rake for any other purpose than its intended use of loosening, leveling, and clearing soil.
1.5 Operator Orientation
The directions left, right, front, and rear, as mentioned throughout this manual, are as seen from the tractor operator’s seat and facing in the direction of travel.
1.6 Serial Number Location (Typical)
The serial number decal is located on the front of the frame.
1.9 Unanswered Questions
If you have any questions not answered in this manual, require additional copies, or the manual is damaged, please contact your dealer or:
Titan Implement, LLC P.O. Box 649 232 Industrial Lane Decatur, TN 37322
Phone: (423) 334-0012 Fax: (423) 334-0023
The manual is also available for download at: www.titanimplement.com
1. Select “Products”.
2. Select “Landscape Rakes”.
3. Click the “Specs., Manuals, Warranty” tab.
4. Click “Download Manual”.
Model Number ______________________________
Serial Number ______________________________
Titan Implement, LLC 7 5100 Series Landscape Rakes (423) 334-0012 January 2016
2. Safety
2.1 General
Safety of the operator and bystanders is one of the main concerns in designing and developing a new piece of equipment. Designers and manufacturers build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling the equipment.
Most work-related accidents are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. As you assemble, operate, or maintain the landscape rake (unit), you must be alert to potential hazards. You should also have the necessary training, skills, and tools to perform any assembly or maintenance procedures.
Improper operation and maintenance of this unit could result in a dangerous situation that could cause injury or death.
If you have any questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or:
Titan Implement, LLC
P.O. Box 649
232 Industrial Lane Decatur, TN 37322
Phone: (423) 334-0012 Fax: (423) 334-0023
WARNING
Do not assemble, operate, or maintain the unit until you read and understand the information contained in this manual.
Safety precautions and warnings are provided in this manual. If these hazard warnings are not heeded, bodily injury or death could occur
to you or to other persons.
2.2 Safety Alert Symbols
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
This manual contains DANGERS, SAFETY INSTRUCTIONS, CAUTIONS, IMPORTANT NOTICES, and NOTES which must be followed to prevent the possibility of improper service, damage to the equipment, personal injury, or death. The following key words call the readers’ attention to potential hazards.
Hazards are identifi ed by the “Safety Alert Symbol” and followed by a signal word such as “DANGER”, “WARNING”, or “CAUTION”.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE
Indicates that equipment or property damage can result if instructions are not followed.
Titan Implement, LLC cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this manual are, therefore, not all­inclusive. If a method of assembly, operation, or maintenance not specifi cally recommended by us is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that the unit will not be damaged or be made unsafe by the methods that you choose.
The information, specifi cations, and illustrations in this manual are based on the information that was available at the time this material was written and can change at any time without notice.
5100 Series Landscape Rakes 8 Titan Implement, LLC January 2016 (423) 334-0012
SAFETY INSTRUCTIONS
Safety instructions (or equivalent) signs indicate specifi c safety-related instructions or procedures.
Note: Contains additional information important to a
procedure.
2.3 Safety Icon
OEM
Nomenclature
Pictorial icons signal a type of hazard and warn of personal protection issues, prohibited actions, and hazard avoidance.
Visibility
Rollover protection
Wear seat belt
Cutting edge contact
hazard (hand)
Cutting edge contact
hazard (foot)
2.3.1 Personal Protection/ Important Information
Read the manual
Maintenance procedure
Clear Vision
Eye protection
Fire extinguisher
First aid kit
Hand protection
Head protection
Hearing protection
Weight rating
2.3.2 Prohibited Actions
Do not alter or modify
Use proper tools
Do not weld
No alcohol
No drugs
No smoking
No young children
Pinch point hazard
Rollover protection
Safety alert symbol
Sharp object hazard
Stay Clear
Slipping injury
Tripping injury
Inspect equipment
OEM
OEM parts only
Protective shoes
Remove key
Set parking brake
STOP
Stop engine
THINK
SAFETY!
Think safety
Transmission in park
Use proper support
Use proper tools
No riders
2.3.3 Hazard Avoidance
Crush hazard
Crush hazard (chock
wheels)
Crush hazard (foot)
Defective or broken part
Titan Implement, LLC 9 5100 Series Landscape Rakes
(423) 334-0012 January 2016
2.4 General Safety Instructions
The owner/operator is responsible for the SAFE use and maintenance of the landscape rake. Make sure anyone who is operating, maintaining, or working around the landscape rake is familiar with the operating and maintenance procedures and related SAFETY information contained in this manual. This manual will take you step-by-step through your working day and alerts you to all good safety practices that should be used while using the landscape rake.
In addition to the design features of the landscape rake, including safety signs, accident prevention is dependent upon the awareness, concern, prudence, and proper training of the people involved in the operation, maintenance, and storage of the landscape rake.
WARNING
Crush Hazard
Do not allow anyone to ride on the
tractor or the landscape rake. Falling or crushing hazards can result in severe injuries or death.
Damaged Parts Hazard
Do not use the landscape rake if any parts
are damaged. If the landscape rake has a defect, immediately stop using it and remedy the problem before continuing.
CAUTION
In addition to this safety section, refer also to safety messages and instructions in each of the appropriate sections of this manual.
These general safety instructions apply to the overall use and maintenance of the landscape rake.
More specifi c instructions on safety are found in the operation, maintenance, and storage sections of this manual. Refer to these sections before performing any of these tasks.
WARNING
Failure to comply with the following safety instructions could result in serious injury and possibly even death if they are not understood and followed.
Provide User with Literature
Titan Implement, LLC landscape rake owners
must provide operator instructions to anyone using the landscape rake before use, and at least annually thereafter. Refer to “2.6 OSHA Training Requirements” on page 11.
Stay Clear
Clear the area of people, especially small
children, before using the landscape rake. Under no circumstances should young children be allowed to work with or around the landscape rake.
Impaired User Hazard
Do not attempt to assemble, operate, or
maintain this landscape rake under the infl uence of drugs or alcohol. Consult your doctor before using this landscape rake while taking prescription medications.
The following safety instructions are provided to help prevent potential injury. Not following these instructions could result in minor to moderate injury.
Personal Protection Equipment
When using this landscape rake, wear appropriate personal protective equipment. This list may include, but is not limited to:
• Protective shoes with slip resistant soles
• Protective goggles, glasses, or face shield
• Protective clothing and gloves
• Safety vest (when operating near roads)
• Hearing protection
Hearing Loss
Prolonged Exposure To Loud Noise May
Cause Permanent Hearing Loss! Working environments with noise-producing equipment can cause partial to permanent hearing loss. We recommend using hearing protection any time noise levels exceed 80 decibels (dB). Noise levels over 85 dB, on a long-term basis, can cause severe hearing loss. Noise levels over 90 dB over a period of time can cause permanent and even total hearing loss.
Hearing loss from loud noise is cumulative over a lifetime without hope of natural recovery.
Crush Hazard
The tractor should be equipped with a
Roll Over Protective Structure (ROPS) and a seat belt. A crushing hazard can occur if the driver is ejected from the seat while the tractor is in motion. Fasten the seat belt whenever the tractor is moving.
5100 Series Landscape Rakes 10 Titan Implement, LLC January 2016 (423) 334-0012
SAFETY INSTRUCTIONS
The following safety instructions are provided to help prevent injury or limit equipment damage.
First Aid Kit
Have a fi rst aid kit available for use should the need arise and know how to use it.
Fire Extinguisher
Have a fi re extinguisher available for use should the need arise and know how to use it.
THINK
Think SAFETY!
SAFETY!
Work SAFELY!
2.5 Training
Anyone who will be using and/or maintaining the landscape rake must read, clearly understand, and follow ALL safety, operation, and maintenance information presented in this manual and other related OEM manuals.
2.7 Operation Safety
Refer to “4.1 User Safety Training” on page 15 for safety recommendations related to using the landscape rake. All applicable safety recommendations in other sections should also be followed.
2.8 Transporting Safety
Refer to “5.1 Transporting Safety (Road)” on page 21 for safety recommendations related to transporting the landscape rake. All applicable safety recommendations in other sections should also be followed.
2.9 Storage Safety
Refer to “6.1 Storage Safety” on page 22 for safety recommendations related to storing the landscape rake. All applicable safety recommendations in other sections should also be followed.
2.10 Maintenance Safety
Refer to “7.1 Maintenance Safety” on page 23 for safety recommendations related to maintaining the landscape rake. All applicable safety recommendations in other sections should also be followed.
If you do not understand any information in this manual, see your dealer or contact Titan Implement before proceeding.
Do not use or allow anyone else to use this landscape rake until all information has been reviewed. Annually review this manual before the season start-up.
Make periodic reviews of SAFETY and OPERATION of the landscape rake a standard practice. An untrained operator is not qualifi ed to use this landscape rake.
2.6 OSHA Training Requirements
The following training requirements have been taken from Title 29, Code of Federal Regulations Part
1928.57 (a) (6). www.osha.gov.
Operator instructions. At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved, and of any other practices dictated by the work environment.
Titan Implement, LLC 11 5100 Series Landscape Rakes (423) 334-0012 January 2016
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