Titan WindMaster 2010 Operating Manual

TITAN Technologies International, Inc.

®

9001 Jameel Street, Suite 180 • Houston, TX 77040

Toll-Free: 866.345.8484 • Phone: [phone] • Fax: [phone] • Email:[e-mail]

http://www.titanti.com

Operating Manual

TITAN® WindMaster™ 2010

Hydraulic Tensioning Pump

TITAN Technologies International, Inc.

®

9001 Jameel Street, Suite 180 • Houston, TX 77040

Toll-Free: 866.345.8484 • Phone: [phone] • Fax: [phone] • Email:[e-mail]

http://www.titanti.com

Contents

Contents ...........................................................................................2

Signs and symbols ...........................................................................3

Before starting ..................................................................................4

Starting .............................................................................................5

Pressure adjustment.........................................................................6

Venting .............................................................................................7

Coupling of the high-pressure hoses................................................7

Safety hints.......................................................................................9

Short guidance ...............................................................................10

Maintenance...................................................................................11

Operational disturbances and their recovery..................................12

Technical data................................................................................12

Hydraulic-schematic.......................................................................15

Electric-schematic ..........................................................................16

Appendix.........................................................................................17

TITAN Technologies International, Inc.

®

9001 Jameel Street, Suite 180 • Houston, TX 77040

Toll-Free: 866.345.8484 • Phone: [phone] • Fax: [phone] • Email:[e-mail]

http://www.titanti.com

Signs and symbols

Attention!

Attention: Slipping Hazard!

Attention: Overhead Hazard!

Command: High Importance!

Command: Wear protective eye wear with

side shields or safety goggles!

Command: Wear hard toe shoes!

Forbidden!

TITAN Technologies International, Inc.

®

9001 Jameel Street, Suite 180 • Houston, TX 77040

Toll-Free: 866.345.8484 • Phone: [phone] • Fax: [phone] • Email:[e-mail]

http://www.titanti.com

Before starting

These operating instructions is designed to give you some information about the
handling and safe application of the

TITAN® WindMaster™ Hydraulic Tensioner

Pump.
Please read these operating instructions carefully to ensure the optimum function

and a high degree of safety.
The equipment is delivered fully assembled, functionally tested, vented and filled with

hydraulic oil. To prevent the oil from spilling during transport, the filling and venting
opening (depending on the model) is sealed with a plug.
Please ensure that it is replaced by the venting screw before commissioning (see
appendix).

SAFETY HINTS: WE STRONGLY RECOMMEND THE INSTALLATION OF A
GAUGE ON THE PUMP OR ON THE CYLINDER TO AVOID DAMAGE TO THE
COMPONENTS. PROPER PRESSURE CONTROL IS CRITICAL TO THE TASK AT
HAND AND TO SAFETY IN EVERY STEP OF THE WORK (Fig. 1).

Fig. 1

TITAN Technologies International, Inc.

®

9001 Jameel Street, Suite 180 • Houston, TX 77040

Toll-Free: 866.345.8484 • Phone: [phone] • Fax: [phone] • Email:[e-mail]

http://www.titanti.com

Starting

Note: The TITAN

®

WindMaster™ 2010 Pump produces extremely high

hydraulic pressure. Extreme care must be taken to ensure safety.
Failure to do so may result in severe injury or death.

Before starting the work, please make sure that the oil level in the pump tank is
correct. The oil gauges should be filled with oil. Filling the tank approximately 1
cm under the tank caps is allowed. In some cases it can be necessary to refill the
device with oil.

Use only hydraulic oil and never aggressive oil, because it can results in
damaging your seals.

NOTE: CHECK AND ENSURE THAT THE APPLICATION AND ITS
THREADED FASTERNERS ARE SUITABLE FOR THE MAXIMUM
OPERATING PRESSURE.

HINT: ALSO, ONLY HOSES AND CONNECTIONS WITH SUITABLE
OPERATING PRESSURE RATINGAND SAFETY FACTORS SHOULD BE
USED. CHECK ALL HOSES FOR KINKING AND IF FOUND, REPLACE
PRIOR TO PRESSURIZING. FOR BEST RESULTS AND OPTIMUM SAFETY,
USE ONLY TITAN® SUPPLIED HOSES, CONNECTIONS AND ACCESSORIES.

ATTENTION: NEVER USE THE HOSES AS A CARRING HANDLE.

The high-pressure hose must be shifted as straight-lined and directly as possible,
in each case never exceed the minimum bending radius. The hose should not be
overdriven or loaded. Sharp edged parts can damage the hose. Pay attention
particularly to the suitable threaded connections.

For tightening the threaded bolt or stud connection we recommend normal
spanners without extension, in order to avoid overloading at the threads. For the
hose connectors only use the threaded bolt or stud connections specified in our
catalogue under accessories.

Dirt particles in the hydraulic system can lead to damages at the cylinder faces
and at the valve seats, therefore replace dirty hydraulic fluid before starting.

After all components are examined for the structural integrity necessary for the
desired pressure, the device can be plugged in to the electricity supply. Turn the
main switch to the pos.1 to start the pump.

TITAN Technologies International, Inc.

®

9001 Jameel Street, Suite 180 • Houston, TX 77040

Toll-Free: 866.345.8484 • Phone: [phone] • Fax: [phone] • Email:[e-mail]

http://www.titanti.com

By operating the tracer ⇑ on the hand remote control (Fig. 2) the hydraulic
pressure develops. Before starting, in each case, check the adjusted pressure
(chap. Pressure adjustment).

Fig. 2

By operating the tracer ⇓ on the remote control the pressure can be reduced
again.
If you are not using the pump motor, please switch it off (Main switch on Pos.0)
In order to avoid unnecessary wear and thermal loads on the device.

Do not touch the motor and parts near the motor after using it, since the
surfaces can be hot.

Pressure adjustment

The output / consumer pressure can be determined by adjusting the low pressure
at the pressure limiting valve. This adjusts the input pressure of the pressure
converter.
Turning clockwise (+) will increase the pressure, turning counterclockwise (-) will
reduce the pressure. The pressure converter operates with a conversion ratio of
1:13. This means, for example, that 10 bar of low pressure will generate an
output pressure of 130 bar.

The electric hydraulics pumps are factory-installed and adjusted to 1000 bar
initial pressure.

CAUTION: Disconnect all hoses and tensioners PRIOR to adjusting the
pressure.