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Titan TX160/200 Stage 1
I N S I D E T H I S G U I D E
1
Titan Powersport Engines
1
High Flow Intake
1
High Flow Exhaust
2
Installation Procedure
3
Warnings and Safety Information
3
Torque Converter
4
Gas Tank Removal
Titan Powersport Engines
Honda GX160/200 and clones
Affordable Performance
Gokart, Minibike, ???
Titan Powersports engines are based on the Honda
GX160/200 design and are intended to operate on
Gokarts, Minibikes, Winches, Small Vehicles and other
equipment. Titan engines can be used as a
replacement engine on many bikes and gokarts
originally manufactured with Briggs, Tecumseh, Honda,
Subaru, Kohler and most other engines. Titan engines
are fully compatible with GTC Torque Converters
PERFORMANCE
Box Stock Kart racing or recreational use, the parts
shown here are suitable for installation on Honda, Titan
or clone engines.
High Flow Intake
The billet intake adapter permits the removal of the
stock air filter assembly and installation of the K&N or
UNI Air Filter
High Flow Exhaust
The stock exhaust can be removed and replaced with
The High Flow Exhaust Header Pipe and Silencer
Torque Converter
Performance Intake and Exhaust Kit Installation, Release 2 November 2011
Titan Performance Parts 1
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Installation Procedure
Step 1
Remove Stock Air Filter
Remove plastic cover and air filter assembly.
Step 2
Install Billet Intake Adapter
Line up the venturi on the back of the Billet Intake
Adapter to match carburetor intake. Place the adapter
on the bolts, slide down and fasten the 2 nuts
Step 3
Install Air Filter
Place the clamp on the filter base. Slip the filter over
the adapter. Tighten the clamp moderately to finger
tight. Install Red Pre-filter (optional)
Step 4
Remove Stock Exhaust
Remove the two nuts just below the stock exhaust.
Remove the stock exhaust.
Step 5
Assemble Header and Silencer
Slide the clamp over the end of the silencer. Slide the
exhaust header into the silencer about 1-1/2 to 2
inches. Tighten the clamp Allen screw.
Step 6
Install Exhaust Assembly
Place the exhaust gasket on the exhaust port. Line up
the exhaust assembly and insert the flange over the
exhaust mounting bolts. Fasten with two nuts. Install
screw in support bracket (use one of the screws
previously removed.
Titan Performance Parts 2
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W A R N I N G
SERIOUS INJURY OR DEATH can result from improper
installation or operation of this product. Small vehicles such
as Gokarts, Mini Bikes and other engine operated equipment
are dangerous to operate. The USER ASSUMES ALL
RISKS associated with installation and operation of this
product. This product should only be installed by a qualified
small engine technician. DO NOT OPERATE THIS
PRODUCT WITHOUT PROPER SAFETY DEVICES
installed that are specifically designed for your vehicle or
equipment including but not limited to CHAIN / BELT
GUARD (NOT SUPPLIED) AND OTHER PROTECTIVE
COVERS (NOT SUPPLIED). DO NOT WEAR LOOSE
CLOTHING or LONG HAIR that can become entangled with
moving parts of this product. DO NOT OPERATE THIS
PRODUCT WHILE UNDER THE INFLUENCE OF
ALCHOHOL, DRUGS OR OTHER MEDICATIONS.
CHILDREN UNDER THE AGE OF 16 SHOULD NOT
OPERATE THIS PRODUCT.
ALL SAFETY INFORMATION IS NOT INCLUDED IN THIS
GUIDE. It is not possible or practical to warn users about all
hazards associated with operating this product. The user
must take responsibility for the safe operation of this product.
It is strongly recommended that all users complete an
approved safety course such as offered by the ATV Safety
Institute or other accredited organizations before operating
this product.
Torque Converter
Titan Powersport Engines are fully compatible with
GTC Torque Converters. Torque Converters add a
significant amount of performance and acceleration
High Overdrive
At maximum RPM, the Driven Pulley becomes fully
open allowing the smallest possible diameter. At the
same time, the Driver Pulley flanges are fully closed
forcing the belt to its maximum diameter. This is High
Gear Overdrive position
GTC Engine Mount
The engine mount plate provides the necessary
clearances required to operate the torque converter in
a wide variety of applications
Titan Performance Parts 3
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Step 7 (optional)
Remove Gas Tank
In some instances, it may be desirable to remove the
gas tank for operation on a race kart. Also, on some
bikes, there may be insufficient room to remove the
gas cap. In this case, the tank can be removed and
relocated.
Remove all fuel from the gas tank. Remove the two
nuts installed at the mounting bracket located in the
front of the engine. Remove the single nut from the
rear bracket. Disconnect fuel line and remove tank
from engine. Brackets may be available so securely
mount your tank. check with your authorized dealer.
You will also need a new, longer fuel line.
WARNING: Death or Injury can result from improper
installation of fuel systems. Only experienced
mechanics should perform this installation
Further GX160/200 Upgrades
Honda / Clone
Intake
Exhaust
Valve
Cam
Flywheel
Titan Performance Parts 4
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INSTALLATION NOTES: TBD
Titan Performance Parts 5
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