Page 1
MINI CIRCULAR SAW 500W TTB689CSW
SAFETY AND OPERATING MANUAL
Original Instructions V5.0
2
5
2
0
1
5
1
0
5
0
Page 2
MINI CIRCULAR SAW 500W TTB689CSW
1
Congratulations on your purchase of a power tool from Titan Power Tools
(UK) Ltd. We want you to continue getting the best performance from it so this handbook includes information on safety, handling and care. Please retain this handbook
in case of you need to refer to any of the information in the future.
Your power tool comes with a 2 year guarantee, so should it develop a fault
within this period contact your retailer.
GUARANTEE
This product carries a guarantee of 2 years. If your product develops a fault
within this period, you should in the rst instance contact the retailer where the item
was purchased.
This guarantee specically excludes losses caused due to:
- Fair wear and tear
- Misuse or abuse
- Lack of routine maintenance
- Failure of consumable items (such as batteries)
- Accidental damage
- Cosmetic damage
- Failure to follow manufacturer’s guidelines
- Loss of use of the goods
This guarantee does not affect your statutory rights. This guarantee is only valid in
the UK.
For any enquiries relating to the guarantee please refer to your retailer.
Page 3
MINI CIRCULAR SAW 500W TTB689CSW
2
GENERAL SAFETY INSTRUCTIONS
WARNING Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1. Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence
of ammable liquids, gases or dust. Power tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control.
2. Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do
not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs
and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shoc
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for out-
door use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual
current device (RC D) protected supply. Use of an RCD reduces the risk of electric
shock.
3. Personal safety
a) Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use a power tool while you are tired or under the inuence
of drugs, alcohol or medication. A moment of inattention while operating power tools
may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal injuries.
Page 4
MINI CIRCULAR SAW 500W TTB689CSW
3
c) Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your nger on the switch or energising power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in personal
injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of dust collection
can reduce dust-related hazards.
4. Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power
tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce the risk of starting the power
tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are
caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result
in a hazardous situation.
5. Service
a) Have your power tool serviced by a qualied repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
Page 5
MINI CIRCULAR SAW 500W TTB689CSW
4
MACHINE SPECIFIC SAFETY WARNINGS FOR ALL SAWS
Cutting procedures
a)
DANGER: Keep hands away from cutting area and the blade. Keep your
second hand on auxiliary handle, or motor housing. If both hands are holding the saw,
they cannot be cut by the blade.
b) Do not reach underneath the workpiece. The guard cannot protect you from the blade
below the workpiece.
c) Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of
the blade teeth should be visible below the workpiece.
d) Never hold piece being cut in your hands or across your leg. Secure the workpiece to a stable platform. It is important to support the work properly to minimize body
exposure, blade binding, or loss of control.
e) Hold the power tool by insulated gripping surfaces only, when performing an
operation where the cutting tool may contact hidden wiring or its own cord. Contact
with a “live” wire will also make exposed metal parts of the power tool “live” and could give
the operator an electric shock.
f) When ripping, always use a rip fence or straight edge guide. This improves the accuracy of cut and reduces the chance of blade binding.
g) Always use blades with correct size and shape (diamond versus round) of arbour
holes. Blades that do not match the mounting hardware of the saw will run eccentrically,
causing loss of control.
h) Never use damaged or incorrect blade washers or bolt. The blade washers and bolt
were specially designed for your saw, for optimum performance and safety of operation.
Kickback and related warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel. Pinching or snagging causes rapid stalling of the rotating wheel which in turn causes the uncontrolled power
tool to be forced in the direction opposite of the wheel’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the
wheel that is entering into the pinch point can dig into the surface of the material causing
the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive
wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
a) Maintain a rm grip on the power tool and position your body and arm to allow
you to resist kickback forces. Always use auxiliary handle, if provided, for maximum
control over kickback or torque reaction during start-up. The operator can control
Page 6
MINI CIRCULAR SAW 500W TTB689CSW
5
torque reactions or kickback forces, if proper precautions are taken.
b) Never place your hand near the rotating accessory. Accessory may kickback over
your hand.
c) Do not position your body in line with the rotating wheel. Kickback will propel the
tool in direction opposite to the wheel’s movement at the point of snagging.
d) Use special care when working corners, sharp edges etc. Avoid bouncing and
snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the
rotating accessory and cause loss of control or kickback.
e) Do not attach a saw chain, woodcarving blade, segmented diamond wheel with a
peripheral gap greater than 10 mm or toothed saw blade. Such blades create frequent
kickback and loss of control.
f) Do not “jam” the wheel or apply excessive pressure. Do not attempt to make an
excessive depth of cut. Overstressing the wheel increases the loading and susceptibility
to twisting or binding of the wheel in the cut and the possibility of kickback or wheel break-
age.
g) When wheel is binding or when interrupting a cut for any reason, switch off the
power tool and hold the power tool motionless until the wheel comes to a complete
stop. Never attempt to remove the wheel from the cut while the wheel is in motion
otherwise kickback may occur. Investigate and take corrective action to eliminate the
cause of wheel binding.
h) Do not restart the cutting operation in the workpiece. Let the wheel reach full
speed and carefully re-enter the cut. The wheel may bind, walk up or kickback if the
power tool is restarted in the workpiece.
i) Support panels or any oversized workpiece to minimize the risk of wheel pinching
and kickback. Large workpieces tend to sag under their own weight. Supports must be
placed under the workpiece near the line of cut and near the edge of the workpiece on both
sides of the wheel.
j) Use extra caution when making a “pocket cut” into existing walls or other blind
areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects that
can cause kickback.
Guard function
a) Check guard for proper closing before each use. Do not operate the saw if guard
does not move freely and enclose the blade instantly. Never clamp or tie the
guard so that the blade is exposed. If saw is accidentally dropped, guard may be
bent. Check to make sure that guard moves freely and does not touch the blade or any
other part, in all angles and depths of cut.
b) Check the operation and condition of the guard return spring. If the guard and
the spring are not operating properly, they must be serviced before use. Guard
may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
c) Assure that the base plate of the saw will not shift while performing the “plunge
cut” when the blade bevel setting is not at 90°. Blade shifting sideways will cause
binding and likely kick back.
d) Always observe that the guard is covering the blade before placing saw down on
Page 7
MINI CIRCULAR SAW 500W TTB689CSW
6
bench or oor. An unprotected, coasting blade will cause the saw to walk backwards,
cutting whatever is in its path. Be aware of the time it takes for the blade to stop after
switch is released.
Safety instructions for abrasive cutting-off operations
Cut-off machine safety warnings
a) The guard provided with the tool must be securely attached to the power tool and
positioned for maximum safety, so the least amount of wheel is exposed towards
the operator. Position yourself and bystanders away from the plane of the rotating
wheel. The guard helps to protect operator from broken wheel fragments and accidental
contact with wheel.
b) Use only bonded reinforced or diamond cut-off wheels for your power tool. Just
because an accessory can be attached to your power tool, it does not assure safe opera-
tion.
c) The rated speed of the accessory must be at least equal to the maximum speed
marked on the power tool. Accessories running faster than their rated speed can break
and y apart.
d) Wheels must be used only for recommended applications. For example: do not
grind with the side of cut-off wheel. Abrasive cut-off wheels are intended for peripheral
grinding, side forces applied to these wheels may cause them to shatter.
e) Always use undamaged wheel anges that are of correct diameter for your
selected wheel. Proper wheel anges support the wheel thus reducing the possibility of
wheel breakage.
f) Do not use worn down reinforced wheels from larger power tools. Wheels intended
for a larger power tool are not suitable for the higher speed of a smaller tool and may burst.
g) The outside diameter and the thickness of your accessory must be within the
capacity rating of your power tool. Incorrectly sized accessories cannot be adequately
guarded or controlled.
h) The arbour size of wheels and anges must properly t the spindle of the power
tool. Wheels and anges with arbour holes that do not match the mounting hardware of
the power tool will run out of balance, vibrate excessively and may cause loss of control.
i) Do not use damaged wheels. Before each use, inspect the wheels for chips and
cracks. If power tool or wheel is dropped, inspect for damage or install an undamaged wheel. After inspecting and installing the wheel, position yourself and bystand-
ers away from the plane of the rotating wheel and run the power tool at maximum
no load speed for one minute. Damaged wheels will normally break apart during this test
time.
j) Wear personal protective equipment. Depending on application, use face shield,
safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and shop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping ying debris generated by various
operations. The dust mask or respirator must be capable of ltrating particles generated by
your operation. Prolonged exposure to high intensity noise may cause hearing loss.
Page 8
MINI CIRCULAR SAW 500W TTB689CSW
7
k) Keep bystanders a safe distance away from work area. Anyone entering the work
area must wear personal protective equipment. Fragments of workpiece or of a broken
wheel may y away and cause injury beyond immediate area of operation.
I) Hold the power tool by insulated gripping surfaces only, when performing an
operation where the cutting accessory may contact hidden wiring or its own cord.
Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool
“live” and could give the operator an electric shock.
m) Position the cord clear of the spinning accessory. If you lose control, the cord may
be cut or snagged and your hand or arm may be pulled into the spinning wheel.
n) Never lay the power tool down until the accessory has come to a complete stop.
The spinning wheel may grab the surface and pull the power tool out of your control.
o) Do not run the power tool while carrying it at your side. Accidental contact with the
spinning accessory could snag your clothing, pulling the accessory into your body.
p) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside
the housing and excessive accumulation of powdered metal may cause electrical hazards.
q) Do not operate the power tool near ammable materials. Sparks could ignite these
materials.
r) Do not use accessories that require liquid coolants. Using water or other liquid cool-
ants may result in electrocution or shock.
GENERAL SAFETY WARNINGS FOR LASER
CAUTION: LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
Max. Power: < 1mW Wave Length: 650nm
EN 60825-1: 2007
a) Do not stare directly at the laser beam. A hazard may exist if you deliberately stare into
the beam.
b) The laser shall be used and maintained in accordance with the manufacturer’s instructions.
c) Never aim the beam at any person or an object other than the work piece.
d) The laser beam shall not be deliberately aimed at another person and shall be prevent-
ed from being directed towards the eye of a person for longer than 0.25 seconds.
e) Always ensure the laser beam is aimed at a sturdy work piece without reective surfac-
es, e.g wood or rough coated surfaces are acceptable. Bright shiny reective sheet steel
or similar is not suitable for laser applications as the reective surface may direct the laser
beam back at the operator.
f) Do not change the laser device with a different type. Repairs must be carried out by the
manufacturer or an authorized agent.
g) CAUTION: Use of controls or adjustments other than those specied herein may result
in hazardous radiation exposure.
Page 9
MINI CIRCULAR SAW 500W TTB689CSW
8
GENERAL SAFETY WARNINGS FOR BATTERIES
a) CAUTION! Danger of explosion if batteries are incorrectly replaced. Replace only
with the same or equivalent type. Observe correct polarity.
b) Batteries (battery pack or batteries installed) shall not be exposed to excessive heat
such as sunshine, re or the like. Protect from mechanical shock. Keep dry and clean.
Keep away from children.
c) Do not open, dismantle, shred or short-circuit batteries. Do not mix old and new batteries.
d) Dispose of properly. Pay attention to environmental aspects of battery disposal. Do
not dispose of in household waste.
e) Refer to safety and other instructions on the battery or its packaging.
f) In case of battery leakage, remove the batteries and clean the battery compartment
thoroughly. Avoid contact with skin and eyes.
ADDITIONAL SAFETY WARNING FOR CONSTRUCTION DUST
The updated Control of Substances Hazardous to Health Regulations 1st October 2012
now also targets to reduce the risks associated with silica, wood and gypsum dusts.
Construction workers are one of the at-risk groups within this because of the dust that
they breathe: silica dust is not just a nuisance; it is a real risk to your lungs!
Silica is a natural mineral present in large amounts in things like sand, sandstone and
granite. It is also commonly found in many construction materials such as concrete and
mortar. The silica is broken into very ne dust (also known as Respirable Crystalline
Silica or RCS) during many common tasks such as cutting, drilling and grinding.
Breathing in very ne particles of crystalline silica can lead to the development of:
Lung cancer
Silicosis
Chronic Obstructive Pulmonary Disorder (Chronic obstructive pulmonary disease
(COPD))
And breathing in ne particles of wood dust can lead to the development of Asthma
The risk of lung disease is linked to people who regularly breathe construction dust
over a period of time, not on the odd occasion.
To protect the lung, the COSHH Regulations sets a limit on the amount of these dusts
that you can breathe (called a Workplace Exposure Limit or WEL) when averaged over
a normal working day. These limits are not a large amount of dust: when compared to a
penny it is tiny – like a small pinch of salt:
This limit is the legal maximum; the most you can breathe after the right controls have
been used.
How to reduce the amount of dust?
Page 10
MINI CIRCULAR SAW 500W TTB689CSW
9
1 Reduce the amount of cutting by using the best sizes of building products.
2 Use a less powerful tool e.g. a block cutter instead of angle grinder.
3 Using a different method of work altogether – e.g. using a nail gun to direct fasten
cable trays instead of drilling holes rst.
Please always work with approved safety equipment, such as those dust masks that
specially designed to lter out microscopic particles and use the dust extraction facility
at all time.
For more information please see the HSE website: http://www.hse.gov.uk/construction
or http://www.hse.gov.uk/pubns/cis69.pdf
WARNING!
Some dust created by power sanding, sawing, grinding, drilling, and other construction
activities contains
Chemicals. Known to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
- Lead from lead-based paints,
- Crystalline silica from bricks and cement and other masonry products,
- Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these chemicals:
- Work in a well-ventilated area.
- work with approved safety equipment, such as those dust masks that are specially
designed to lter out microscopic particles.
Page 11
MINI CIRCULAR SAW 500W TTB689CSW
10
NOISE INFORMATION
Wear hearing protection!
Measured sound values determined according to EN 60745.
The noise gures quoted are emission levels and are not necessarily safe working levels.
Whilst there is a correlation between the emission and exposure levels, this cannot be
used reliably to determine whether or not further precautions are required. Factors that
inuence the actual level of exposure of work-force include the characteristics of the work
room, the other sources of noise, etc. i.e. the number of machines and other adjacent
processes, and the length of time for which an operator is exposed to the noise. Also the
permissible exposure level can vary from country. This information, however, will enable
the user of the machine to make a better evaluation of the hazard and risk.
VIBRATION
The European Physical Agents (Vibration) Directive has been brought in to help reduce
hand arm vibration syndrome injuries to power tool users. The directive requires power
tool manufacturers and suppliers to provide indicative vibration test results to enable users
to make informed decisions as to the period of time a power tool can be used safely on a
daily basis and the choice of tool.
Further advice can be found at www.hse.gov.uk
Vibration total values (triax vector sum) determined according to EN 60745:
cutting wood
cutting metal
cutting ceramic
Level of vibration a
h.W
= 2.54 m / s²
Uncertainty K = 1.5 m/s²
Level of vibration a
h.m
= 2.37 m / s²
Uncertainty K = 1.5 m/s²
Level of vibration a
h
=2.88 m/s
2
Uncertainty K = 1.5 m/s²
The declared vibration emission value should be used as a minimum level and should be
used with the current guidance on vibration.
The declared vibration emission been measured in accordance with a standardised test
stated above and may be used to compare one tool with another tool. The declared vibration emission value may also be used in a preliminary assessment of exposure.
WARNING!
The vibration emission value during actual use of the power tool can differ from the declared value depending on the ways in which the tool is used dependent on the following
examples and other variations on how the tool is used:
Page 12
MINI CIRCULAR SAW 500W TTB689CSW
11
How the tool is being used and the materials being sanding.
The tool being in good condition and well maintained.
The use the correct accessory for the tool and ensuring it is sharp and in good condition.
The tightness of the grip on the handles.
And the tool is being used as intended by its design and these instructions.
While working with this power tool, hand/arm vibrations occur. Adopt the correct working
practices in order to reduce the exposure to vibration.
This tool may cause hand-arm vibration syndrome if its use is not adequately managed.
WARNING!
Identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such
as the times when the tool is switched off and when it is running idle in addition to the trig-
ger time).
Vibration and noise reduction
To reduce the sanding of noise and vibration emission, limit the time of operation, use lowvibration and low-noise operating modes as well as wear personal protective equipment.
Take the following points into account to minimize the vibration and noise exposure risks:
1. Only use the product as intended by its design and these instructions.
2. Ensure that the product is in good condition and well maintained.
3. Use correct application tools for the product and ensure they in good condition.
4. Keep tight grip on the handles/grip surface.
5. Maintain this product in accordance with these instructions and keep it well lubricated
(where appropriate).
6. Plan your work schedule to spread any high vibration tool use across a number of days.
Emergency
Familiarise yourself with the use of this product by means of this instruction
manual. Memorise the safety directions and follow them to the letter. This will help
to prevent risks and hazards.
1.Always be alert when using this product, so that you can recognise and handle risks
early. Fast intervention can prevent serious injury and damage to property.
2.Switch off and disconnect from the power supply if there is any malfunction. Have the
product checked by a qualied specialist and repaired, if necessary, before you put it into
operation again.
Residual risks
Even if you are operating this product in accordance with all the safety requirements,
Page 13
MINI CIRCULAR SAW 500W TTB689CSW
12
potential risks of injury and damage remain. The following dangers can arise in connection
with the structure and design of this product:
1. Health defects resulting from vibration emission if the product is being used over long
periods of time or not adequately managed and properly maintained.
2. Injuries and damage to property due to broken application tools or the sudden impact of
hidden objects during use.
3. Danger of injury and property damage caused by ying objects.
WARNING!
This product produces an electromagnetic eld during operation! This eld may under
some circumstances interfere with active or passive medical implants! To reduce the risk of
serious or fatal injury, we recommend persons with medical implants to consult their doctor
and the medical implant manufacturer before operating this product!
Health Surveillance
All employees should be part of an employer’s health surveillance scheme to help identity
any vibration related diseases at an early stage, prevent disease progression and help
employees stay in work.
Double insulation
The tool is double insulated. This means that all the external metal parts are electrically
insulated from the mains power supply. This is done by placing insulation barriers between
the electrical and mechanical components making it unnecessary for the tool to be earthed.
Important note
Be sure the supply is the same as the voltage given on the rating plate. Remove the mains
plug before carrying out any adjustment or servicing.
Page 14
MINI CIRCULAR SAW 500W TTB689CSW
13
SYMBOLS
The symbols shown on the product has great signicance for the safe use of the
product.
WARNING - To reduce the risk of injury, user must read the instruction manual
Wear ear protection
Wear eye protection
Wear respiratory protection
Wear safety gloves
Warning
Double insulation Class II
Laser radiation
Do not stare into beam
Conforms to all relevant safety standards.
Waste electrical products should not be disposed of with
household waste. Please recycle where facilities exist. Check
with your Local Authority or local store for recycling advice.
yyWxx Manufacturing date code: Year of manufacturing (20yy) and week of manufacturing
(Wxx);
Page 15
MINI CIRCULAR SAW 500W TTB689CSW
14
1
2
16
4
9
15
10
17
13
18
22
21
6
7
11
23
8
3
12
14 5
2
5
20
1
5
1
0
5
0
Ø85mm x Ø10mm x 1.6mm x 80T
max 7000/min
Titan Power Tools (UK) Ltd. BA22 8RT
Titan Power Tools (UK) Ltd. BA22 8RT
19
Ø85mm x Ø10mm x 1.6mm x 20T
max 7000/min
Titan Power Tools (UK) Ltd. BA22 8RT
HW
11
20
HS
Ø85 x 1.8 x 5 x Ø10mm
max 18000/min 80m/s
Page 16
MINI CIRCULAR SAW 500W TTB689CSW
15
1. Reset button
2. Main handle
3. Safety lock switch
4. On / Off switch
5. Depth clamping knob
6. Cutting depth scale
7. Hex nut
8. Saw blade clamp ange
9. Cutting depth guide rail
10. Saw blade safety guard
11. TCT blade
12. Laser
13. Laser battery compartment
14. Laser On / Off switch
15. Base plate
16. Spindle lock button
17. Parallel guide clamping knob
18. Dust extraction port
19. HSS blade
20. Diamond blade
21. Parallel guide
22. Hex key
23. Dust adaptor
Page 17
MINI CIRCULAR SAW 500W TTB689CSW
16
Model TTB689CSW
Rated voltage 230-240V~ 50Hz
Rated power 500W
No load speed 7000min
-1
Blade size Ø 85mm
Bore size 10mm
Max. cutting depth 25mm
Weight 1.98kg
Laser class Class 2
Wavelength 650nm
Output power ≤1mW
Energy source CR2032 x 1
NOISE DATA
Sound pressure level : LpA = 90 dB(A) K=3dB(A)
Sound power level : LwA =101 dB(A) K=3dB(A)
Wear ear protection when sound pressure is over 80dB(A)
ACCESSOIRES
The Mini circular saw is supplied with the following accessories:
- 1pc Parallel guide
- 1pc Hex key 5mm
- 3pcs Saw blade: Ø 85x10mm HSS,TCT, Diamond
- 1pc Dust adaptor
TECHNICAL DATA
LASER INFORMATION
Page 18
MINI CIRCULAR SAW 500W TTB689CSW
17
OPERATING INSTRUCTIONS
Note: Before using the tool, read the instruc-
tion manual carefully.
Intended use
The tool is designed for longitudinal cutting of solid
wood, wood-like materials and plastics when equipped
with appropriate saw blades, or - when connected to a
suitable dust extraction system - for dry cutting of min-
eral materials, e.g., masonry. The tool is not intended
for commercial use.
Any other use or modication to the tool is considered
as improper use. The producer is not responsible for
any damage or injuries that may result of it.
1. On/Off switch (Fig.1-2)
1. Check the correct function of the base plate before
plugging in the power cord.
2. Choose a corresponding saw blade and check its
condition and sharpness.
3. Make sure you keep the ventilation slots clear when
holding the tool.
4. Pull the On / Off switch and wait, until the saw blade
has reached maximum speed.
Press the safety lock switch and slowly push the tool
forward through the safely xed workpiece.
5. Make sure the base plate always rests evenly on the
workpiece.
6. To switch off the tool, release the on / off switch.
Caution! Do not overheat the blade tips of the saw
blade.
Always hold the machine by both hands.
Never start the machine with the blade in contact
with the workpiece. Start cutting only after the motor
reached its full speed. And always remove the machine
from the workpiece before switching it off.
Always carry out a test run before starting work and af-
Fig.1
Fig.2
2
0
1
5
1
0
5
0
Page 19
MINI CIRCULAR SAW 500W TTB689CSW
18
ter every tool change! Always ensure that the tools are
in good condition, correctly mounted and able to turn
freely. The trial run should be at last 30 sec.
2. Using the Parallel Guide Fence (Fig.3-4)
The parallel guide can be used for making cuts parallet
to a work piece edge at a chosen distance.
To set the cutting width, slide the guide arm through
the slot and rotate the knob to the required width. Then
lock the guide in place.
Note: If the distance between the side of the work
piece and the cutting position is too wide, or the side
of the work piece is not straight, rmly clamp a straight
board to the work piece and use this as a guide.
3. Changing blade (Fig.5,6,7)
The mounting hole of blade must t with the mounting
ange.
Do not use reducers or adapters.
The direction-of-rotation arrow on blade and machine
(see direction-of-rotation arrow on the machine enclo-
sure) should be same.
To change the blade, switch off and unplug form power
supply.
Press the spindle-lock button in deep and hold it in this
position continuously, insert the Hex key provided into
the blade bolt, turn the spindle slightly with the free
hand until it locks into position, remove the blade bolt,
washer ,outer ange and blade form spindle.
Put new blade between two parts of ange, place the
washer and screw in position and then tighten blade
blot with hex key provided.
CAUTION!
Never use blade whose diameter is larger than that
indicated.
The maximum rotation speed of blade must be greater
than the idling speed of the machine.
Blade teeth are very sharp and wear gloves. For best
cutting results ensure you use a saw blade suited to the
Fig.3
Fig.4
Fig.5
Fig.6
Page 20
MINI CIRCULAR SAW 500W TTB689CSW
19
material and cut quality you need.
Check the blade regularly during use. If it has been
jammed or is deformed, replace it!
4. Adjusting the cutting depth (Fig.8)
For optimal quality of cutting, the saw blade should not
extend more than 3 mm below the workpiece.
To adjust the cutting depth (0-25mm), please follow
below steps:
1. Loosen the depth locking lever by hand.
2. Raise/lower the locking lever and set the blade to
the required depth - as shown on the cutting depth
scale.
3. Tighten the depth locking lever.
CAUTION!
Always check the locking lever before working. A loose
locking lever may cause serious injury.
5. LASER GUIDE (Fig.9)
Make the line of cut on the workpiece rst. Adjust the
depth of cut as required and rest the front edge of the
base on the workpiece. Only turn the laser on when
you are ready to start cutting. Switch on the laser beam
by pressing the laser switch button. Align the laser
beam with the line on the workpiece. Start you cut carefully. Keep the laser beam aligning with the market cut
line.
Always turn the laser off when not cutting.
Warning: Caution! Never stare directly into the laser
beam and do not point it at anybody.
6. Install the battery of laser (Fig.10-11)
Insert a button cell battery CR2032 as indicated, Put
“+” upwards. Afterwards close the laser battery compartment with the lid.
Remove the battery after each use.
Fig.7
Fig.8
Fig.9
Fig.10
2
5
2
0
1
5
1
0
5
0
2
5
2
0
1
5
1
0
5
0
Page 21
MINI CIRCULAR SAW 500W TTB689CSW
20
7. RESET (Fig.12)
The saw has overloading-protect function, will switch
off automatically if overloading. Press reset button 9
to continue.
8. Dust collecting (Fig.13)
Use of dust collection can reduce dust-related haz-
ards.
To prevent personal injuries, make sure to connect a
suitable vacuum cleaner to the dust extraction port by
means of the dust collecting system adaptor.
To connect a dust collection system, t the dust adaptor to the dust extraction port.
Connect the vacuum cleaner (using a 35mm tube) to
the dust extraction port with adaptor provided. The
dust will be collected by the vacuum.
Fig.11
Fig.12
Fig.13
Reset
Page 22
MINI CIRCULAR SAW 500W TTB689CSW
21
TROUBLE SHOOTING
Although your new mini circular saw is really very simple to operate, if you do experience problems, please
check the following:
1. If your saw will not operate check the power at the
main plug.
2. If your saw blade wobbles or vibrates, check that
blade bolt is tight, check that the saw blade is cor-
rectly located on the ange plate.
3. If there is any evidence that the blade is damaged
do not use as the damaged blade may disintegrate,
remove it and replace with a new blade. Dispose of
old blade sensibly.
4. If laser will not working, check and change a new
battery.
5. If your saw switch off automatically, allow your saw
cool down for minutes and press reset button to
continue.
TERMS OF USE
When all precautions have been taken and the previous operations were done, you can start working.
The stress on the machine should not be such that
the speed is reduced by more than 25% for signicant
periods.When overloaded happened, run the machine
empty for 3 to 5 minutes to cool the engine.
Do not use the saw with a cracked, blunt or damaged
blade.
Do not attempt to cut objects thicker than the maximum
cutting depth of the blade or when there is not enough
space under the object for the blade.
The saw blades have different types for different materials. Please select it carefully and make sure it ts with
the machine and your purpose before use.
CARE AND MAINTENANCE
- Always keep the tool clean, dry and free of oil or
grease.
- Wear safety glasses to protect your eyes whilst clean-
ing.
- For safe and proper working, always keep the ma-
chine and ventilation slots clean.
Page 23
MINI CIRCULAR SAW 500W TTB689CSW
22
- Regularly check to see if any dust or foreign matter
has entered the grills near the mobrush to remove any
accumulated dust.
- If the body of the tool needs cleaning, wipe it with a
soft damp cloth. A mild detergent can be used but nothing like alcohol, petrol or other cleaning agent.
- Never use caustic agents to clean plastic parts.
- Lubricate all moving parts at regular intervals.
- Periodically clean the laser generator from sawdust.
- Periodically check all xings. These could become
loose with time due to vibration.
- In case of excessive sparking the carbon brushes
should be checked by a qualied electrician. Important:
The carbon brushes shall only be removed or replaced
by a qualied electrician.
STORING
Store the machine, operating instructions and where
necessary the accessories in the original packaging.
In this way you will always have all the information and
parts ready to hand.
Pack the device well or use the original packaging in
order to avoid transit damage.
Always keep the machine in dry place.
ENVIRONMENTAL PROTECTION
This product is marked with the selective
sorting symbol on waste electrical and elec-
tronic equipment. This means that this product
should not be disposed of with household
waste but must be supported by a collection
system in accordance with Directive 2012/19/
EU. It will then be recycled or dismantled to
minimize impacts on the environment, electrical
and electronic products are potentially hazard-
ous to the environment and human health due
to the presence of hazardous substances.
Page 24
MINI CIRCULAR SAW 500W TTB689CSW
23
PLUG REPLACEMENT (UK & IRELAND ONLY)
If you need to replace the tted plug then follow the
instructions below.
IMPORTANT
The wires in the mains lead are coloured in accordance
with the following code:
BLUE =NEUTRAL
Brown = Live
As the colours of the wires in the mains lead of this
appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as
follows. The wire which is coloured blue must be connected to the terminal which is marked with N. The wire
which is coloured brown must be connected to the
terminal which is marked with L.
Warning:
Never connect live or neutral wires to the earth terminal
of the plug. Only t an approved 13AMP BS1363/A
plug and the correct rated fuse.
Note: If a moulded plug is tted and has to be removed
take great care in disposing of the plug and severed
cable, it must be destroyed to prevent engaging into a
socket.
Connect
Blue to N
(neutral)
5 A mp fuse approved
to BS 1362
Brown L(live)
Cable grip
Outer sleeve
rmly clamped
Page 25
MINI CIRCULAR SAW 500W TTB689CSW
Declaration of Conformity
We, Importer
Titan Power Tools (UK) Ltd.
Trade House, Mead Avenue, BA22 8RT
Declare that the product:
Designation: MINI CIRCULAR SAW 500W
Model: TTB689CSW
Complies with the following Directives:
2014/30/EU Electromagnetic Compatibility Directive
2006/42/EC Machinery Directive
2014/35/EU Low Voltage Directive
2011/65/EU Restrictions of the Use of Certain Hazardous Substances in Electrical and Electronic
Equipment
2012/19/EU Waste Electrical and Electronic Equipment (WEEE)
Standards and technical specications referred to:
EN 55014-1:2006/+A1: 2009/+A2 :2011
EN 55014-2:1997/+A1:2001/+A2: 2008
EN 61000-3-2:2014
EN 61000-3-3:2013
EN 60745-1:2009+A11:2010
EN 60745-2-5:2010
EN 60745-2-22:2011+A11:2013
EN 60825-1:2007
Authorised Signatory and technical le holder
Date : 30/03/2016
Signature:
Name / title: Peter Harries / Quality Manage
Powersmith (UK) LTD. Trade House, Mead Avenue, BA22 8RT
Loading...