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P.O.Box 791, Travelers Rest, S.C. 29690
Phone 864-834-7212
Service/Replacement Parts 800-845-4141
OWNER’S MANUAL
MODEL TG 8500 Remote Control Industrial Generator
The Emission Control System for this generator is warranted for standards set by the Environment Protection Agency.
IMPORTANT!
It is extremely important to read and understand the entire contents of
this Owner’s Manual for the Titan Industrial Model TG 8500RC before
attempting to operate the generator. This is a gas engine powered, industrial strength generating unit of electrical power. The gas engine
and the generator are both potentially extremely hazardous and could
cause physical injury or even death if improperly used.
WARNING!
Do Not Operate Equipment until reading & understanding Owner’s Manual!
Disconnect all loads before starting or stopping generator.
Allow to run for a few minutes with no load before stopping.
TG8500 Manual Copy
Revision # 030321A
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IMPORTANT !
READ FIRST
OWNER’S MANUAL
MODEL TG 8500RC
Industrial Generator
It is extremely important to read and understand the entire contents of this Owner’s
Manual for the Titan Industrial- Model TG 8500RC before attempting to operate the
generator. This is a gas engine powered, industrial strength generating unit of electrical power. The gas engine and the generator are both potentially extremely hazardous
and could cause physical injury or even death if improperly used.
TITAN INDUSTRIAL shall not be responsible for any consequences resulting from improper use of
this equipment. The operator is required to read the entire contents of this manual before attempting
to operate the unit. If the operator does not completely understand the instructions and all of the hazards of operating this unit after reading this manual, he/she must call the factory at 1-800-845-4141 to
answer these questions to his\her complete satisfaction before proceeding.
READ AND COMPLETELY UNDERSTAND entire contents of this Owner’s Manual and become familiar
with the unit before attempting to start using this equipment! It is your responsibility to know its applications,
limitations, and hazards! Call the factory at 1-800-845-4141 with any questions.
FOR OUTDOOR USE ONLY! Never use this unit inside any enclosure including the generator compartment of
a recreation vehicle (RV) or inside any building. No modications will eliminate the danger of possible carbon
monoxide poisoning, re, or explosion.
TWO (2) FEET OF CLEARANCE on all sides is required even while using outdoors.
THIS UNIT IS SOLD SOLELY FOR THE PURPOSE OF PORTABLE POWER. OTHER APPLICATIONS
COULD VOID WARRANTY. USER ACCEPTS RESPONSIBILITY FOR INJURIES AND/OR DAMAGE
RESULTING FROM OTHER APPLICATIONS.
This Manual contains information to ensure your safety and to prevent any equipment
problems. Various terms such as ‘WARNING’, ‘CAUTION’, ‘DANGER’, ‘IMPORTANT’,
and the SYMBOL are all used to signify information that is essential for the operator of this equipment to understand and to practice!
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P.O. Box 791
Travelers Rest, S.C. 29690
864-834-7212
Toll Free 1-888-828-8126
Replacement Parts 1-800-845-4141
CONNECTING LOADS
Add up the Watts of all devices you connect to the TITAN
INDUSTRIAL GENERATOR at one time. Do not exceed
7200 Watts on TITAN INDUSTRIAL Generator Model TG
8500RC (see wattage reference guide).
The rated Watts of most electrical devices can be found
on its nameplate. The rated Watts of lights can be taken
from the light bulbs. In cases where only Volts and Amps
are shown on the nameplate, simply multiply Volts by
the Amps to get Watts (Volts X Amps = Watts).
MODEL TG 8500RC
GAS POWERED
ELECTRIC GENERATOR
Model TG 8500RC
Voltage 120/240
Frequency 60Hz
Continuous Watts 7200
Surge Watts 8400
DESCRIPTION
THE TITAN INDUSTRIAL INC. MODEL TG 8500RC is
a gas engine driven, revolving eld, alternating current
(AC) generator designed to supply electrical power for
compatible electrical tools, motors, appliances, and lighting (see wattage reference guide on page 8 ).
The Model TG 8500RC operates at 120 volt and/or 240
volt, single phase, 60 Hz and will operate devices that
require up to 7200watts continuous, 8400 surge watts.
Figure #1 - Grounding Lug Block
Some electric motors require about three times the
rated Watts of power for start-up. This surge of power is
required for only a few seconds. Be sure to allow for this
high starting wattage when selecting electrical devices
to connect to the generator.
First, gure the watts needed to start the largest motor.
Add to that gure the running watts of all other con-
nected loads.
Please see the Wattage Reference Guide.
It provides an estimated approximation of running watts,
to help determine which devices to select to connect to
the generator.
CAUTION! Do not tamper with engine governed speed.
The TITAN INDUSTRIAL GENERATOR supplies correct
rated frequency and voltage when running at the proper
governed speed. Incorrect frequency and/or voltage
could damage connected electrical devices.
GROUNDING THE GENERATOR
It is required by The National Electrical Code to have the
frame and all external conductive parts of the generator
connected to an earth ground. Proper grounding also
satises most local electrical codes.
Connect a No. 12 AWG standard copper wire to the
Grounding Lug Block (See Figure 1). The grounding
lug can be found on the front of the contorl panel. Connect the other end of the wire to an earth driven copper
or brass grounding rod (electrode).
CAUTION! Do not connect ground to a preexisting
ground rod, water pipe, or building frame.
Consult with a licensed electrician in your area because
local codes vary. Properly grounding the generator helps
prevent electrical shock if a ground fault condition exists
in the generator or in connected electrical devices. This
will also help to dissipate static electricity resulting from
ungrounded devices.
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This generator was designed for specic applications. DO NOT attempt to modify the unit in any way or
use it for any application that it was not designed to do. Ask the dealer or contact the factory if you have
any questions concerning the generator’s application.
Warnings and cautions in this manual and on decals and tags on the unit are not all inclusive. It would be
impossible to anticipate every circumstance that might involve a hazard. Handling, operating, or servicing
this unit by any procedure not recommended by the manufacturer may render this equipment unsafe and
may pose a threat to you or to others.
SAFETY
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The generator produces a very powerful voltage
that can cause extremely dangerous electrical
shock. Avoid contact with bare wires, terminals,
etc. never permit an unqualied person to operate or service the generator.
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Never handle any kind of electrical cord or device while standing in water, while barefoot or
with wet hands or when feet are wet. Dangerous
electrical shock could result.
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The National Electric Code requires that the
frame and external conductive parts be properly
connected to an approved earth ground. Local
electrical codes may vary. Check with an electrician for local grounding requirements.
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Use a ground fault circuit interrupter in any damp
or highly conductive area such as metal decking
or steel work.
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Do not use worn, bare, frayed or otherwise
damaged electrical cords or wiring with the generator. A defective cord may result in electrical
shock or may cause damage to equipment.
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Do not expose unit to excessive moisture, dirt
or corrosive vapors. Unit must be operated on
a level surface.
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Do not overll the fuel tank. Always allow room
for fuel expansion. Fuel could overow and
cause re or explosion if tank is overlled. Al-
low for a 20 minute cool down before refueling.
Never refuel tank while engine is running.
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Only operate this unit outside with adequate ventilation. This generator’s exhaust produces carbon
monoxide gas that can cause unconsciousness or
even death.
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Never store a generator with fuel in the tank where
fuel vapors could be ignited by a ame, spark, or
pilot light from an appliance such as a furnace,
water heater, or clothes dryer.
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Always allow a minimum of 2 feet of clearance on
all sides for ventilation while unit is operating. Allow
2 feet of clearance from all combustibles.
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Generator must always be stopped or started with
all loads unconnected. Start the engine and let it
stabilize before connecting any loads. Disconnect
all loads before shutting down the generator.
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Never insert any object through the cooling slots of
the engine. You could damage the unit or cause
injury.
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NEVER OPERATE THE GENERATOR:
In rain
In an enclosed compartment
If connected devices overheat
If electrical output is lost
If engine or generator sparks
If ame or smoke is observed
If unit vibrates excessively
CAUTION! The engine exhaust contains chemicals
known to the State of California to cause cancer,
birth defects, or other reproductive harm.
Caution: Customer takes full responsibility for
use
CAUTION! If it is your rst time starting the generator, allow it to run for 30 minutes before connecting
electrical loads. This is for wet seating purposes
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OPERATION OF THE GENERATOR
Starting the engine
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1. Check oil and fuel levels
2. Turn fuel valve to the “ON” position
3. Put choke lever in the “ON” position
4. Turn ignition key to the “On” position
until started, let return to the “Run” position.
*If manually starting, the ignition key
must be in the “Run” position, to start.
5. Return choke lever to the “OFF” position
Connecting electrical loads
Let engine stabilize and warm up for at least 3
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minutes.
Make sure devices to be connected are in good
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working order and in the “OFF” position before
connecting to the generator.
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Make sure to plug in desired devices into the
correct receptacle.
Stopping the engine
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Turn off all electrical devices connected to the
generator.
WARNING:
DO NOT start or stop generator with electrical
devices plugged in.
Allow the generator engine to run at a ‘No Load’
condition for several minutes to stabilize internal
engine temperature before stopping
Turn key to the “OFF” position. on the control
panel.
Turn fuel valve to the “OFF” position
Generator maintenance
(see maintenance table for list page 8).
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Keep the generator clean and dry. Use a damp
cloth to clean exterior surfaces. Remove caked
on dirt with a soft brush.
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Never spray with water. Water can contaminate
the engine fuel system and cause serious problems in the generator.
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Damage may occur if engine or carburetor cleaning products are used.
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DO NOT connect 240 Volt loads to the 120 Volt
duplex receptacles.
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DO NOT connect 3 phase loads to the generator.
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DO NOT connect 50 Hz loads to the generator.
This is a 60Hz System.
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DO NOT overload the generator. Add up the
rated Watts of all loads to be connected. This
total should not exceed the total watts of the
generator.
Storage
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IMPORTANT:
(See Page 11)
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OPERATION OF THE GENERATOR
REMOTE CONTROL
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Control Panel
Circuit Breakers
Voltmeter
Ignition Switch
120volt L5-30
120 Recepticle
4 Prong Recepticle L14-30
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Ground Lug
D.C. Plugs
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Wattage Reference Guide
Device Running Watts
*Air Conditioner (12,000 BTU) 1700
Battery Charger (20 Amp) 500
Belt Sander (3”) 1000
Chain Saw 1200
Circular Saw (6-1/2”) 800 to 1000
Coffee Maker 1000
Compressor (1 HP) 2000
Compressor (3/4 HP) 1800
Compressor (1/2 HP) 1400
Curling Iron 700
*Freezer 500
Disc Sander (9”) 1200
Edge Trimmer 500 Electric
Nail Gun 1200
Electric Range (one element) 1500
Electric Skillet 1250
*Furnace Fan (1/3 HP) 1200
Hair Dryer 1200
Hand Drill (1”) 1100
Hand Drill (1/2”) 750 to 1000
Hand Drill (3/8”) 500
Hand Drill (1/4”) 250
*Allow 3 times the listed Watts for starting these devices
These wattages shown are approximate and may vary with each specic device
Device Running Watts
Impact Wrench 500
*Jet Pump 800
Lawn Mower 1200
Light Bulb 100
Microwave Oven 700
*Milk Cooler 1100
Oil Burner on Furnace 300
Oil Fired Space Heater (140,000 BTU) 400
Oil Fired Space Heater (85,000 BTU) 225
Oil Fired Space Heater (30,000 BTU) 150
*Airless Paint Sprayer (1/3 HP) 600
Handheld Airless Paint Sprayer 150
Radio 50 to 200
Refrigerator 600
Slow Cooker 200
*Submersible Pump (1-1/2 HP) 2800
*Submersible Pump (1 HP) 2000
*Submersible Pump (1/2 HP) 1500
Sump Pump 600
*Table Saw (10”) 1750 to
2000
Television 200 to 500
DAILY EVERY MONTH/ 30 HRS EVERY 3 MONTHS/ 100 HRS EVERY 6 MONTHS/ 500 HRS
Check/Rell Fuel X
Drain fuel from tank X
Check/Rell Oil X
Check for oil leakage X
Change oil * X
Replace air lter X*
Clean/Replace fuel lter X
*First oil change should be after the rst (5) hours of use. After initial break-in period change oil every 30 hours.
X*Air lter may need to be replaced frequently, due to adverse conditions. Check lter frequently.
Maintenance Guide
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26-28oz.
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Storage
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TROUBLESHOOTING
Problem Cause Solution
Engine is running but no power
output is available.
Engine runs good until loads
are connected, then bogs
down.
Engine will not start or engine
starts but runs rough.
1. Circuit breaker is open.
2. Poor connection or defective
cord set.
3. Connected device is bad.
4. Fault in generator.
1. Short circuit in a connected
load.
2. Overloaded generator.
3. Engine speed is too slow.
4. Short in generator circuit.
1. On/Off Switch is turned ‘OFF’.
2. Battery is dead
3. Dirty air cleaner.
4. Not enough speed or force is
used for recoil start.
5. Water in fuel.
6. Speed control is not set to
“RUN”.
7. Low oil level.
8. Engine has lost compression.
1. Reset the circuit breaker.
2. Check & repair.
3. Connect another device
that is in good condition.
4. Contact service center.
1. Disconnect shorted load.
2. See ‘Connecting Electrical
Loads’ section of manual.
3. Contact service center.
4. Contact service center.
1. Turn On/Off Switch to ‘ON’.
2. Charge or replace it.
3. Clean air lter
4. Read and follow directions.
5. Drain and rell tank.
6. Move speed control to “RUN”
position.
7. Add oil to proper level.
8. Contact service center.
Engine shuts down during
operation.
Engine lacks power
Service
1-800-845-4141
1. Out of fuel.
2. Fault in engine.
1. Load is too high.
2. Dirty air lter.
3. Engine needs to be serviced.
1. Fill fuel tank.
2. Contact service center
1. See ‘Connecting Electrical
Loads’ section of manual.
2. Replace the air lter.
3. Contact service center.
Fax
864-834-5127
Replacement Parts
1-800-845-4141
Toll Free 1-800-845-4141
www.titanindustrial.net
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Parts Catalog
P.O. Box 791 • Travelers Rest, SC 29690 • Phone: (864) 834-7212 • Fax: (864) 834-5127
Service/Replacement Parts: (800) 845-4141 • www.titanindustrial.net
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1. Engine Block Assembly
Part Name
125- Rings
126- Piston Pin Clip
127- Piston
128- Piston Pin
129- Connection Rod
153-Crankshaft
155-Crankshat bearing
156- Bolt
157- Oil Sensor
158- Washer
159- Nut
162- Oil Drain Plug
Titan Part # Titan Part #
TI 12-14
TI 12-14
TI 12-14
TI 12-14
TI 12-14
TI 12-06
TI 12-06
N/A
TI 12-22
N/A
N/A
TI 12-24
Part Name
163-Oil Drain Plug Washer
165-Main Seal
166-Governor Arm
167-Governor Arm Clip
168-Governor Arm Clip Washer
176- Heat Sheild W/Governor stop
201- Engine Block
202- PTO Seal
203- Blancer Shaft
214- Key Weigh
TI 12-24
TI 12-27
TI 12-10
TI 12-10
TI 12-10
TI 12-30
TI 12-29
TI 12-28
TI 12-15A
TI 12-06
Some Parts sold as Assemblies
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2. Governor Assembly
Part Name
147- Main Bearing
149- Governor Gear Assembly
150- Balancer Shaft Bearing
151- Crank Case Gasket
152- Guide Pins
Titan Part #
TI 12-33
TI 12-09
TI 12-32
TI 12-08
N/A
Some Parts Sold As Assemblies
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3. Starter Assembly
Part Name Titan Part #
170- Ground Wire
171- Bolt
172- Ignition Coil
183- Fly Wheel
184- Fly Wheel Fan
185- Recoil Cup
186- Nut
187- Blower Housing
188- Bolt
189- Plug
215- Spark Plug Cap
TI 12-21
N\A
TI 12-21
TI 12-34
TI 12-34
TI 12-27
TI 12-34A
TI 12-04
N\A
N\A
TI 12-21
Some Parts Sold As Assemblies
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4. Carburator
Part Name
131- Gasket
132- Vaccum Spacer
133- Gasket
134- Vaccum Line Clamp
135- Vaccum Line
140- Gasket
209- Carburator Assembly
Titan Part #
TI 12-02B
TI 12-35
TI 12-02B
N\A
N\A
TI 12-02B
TI 12-02
Some Parts Sold As Assembly
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5. Choke Assembly
Part Name Titan Part #
134- Vaccum Line Clamp
137- Vaccum Line
138- Vaccum Line Holder
139- Check Valve
140- Gasket
210- Choke Assembly
N\A
N\A
N\A
TI 12-02A
TI 12-02B
TI 12-02A
Some Parts Sold As Assemblies
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6. Head Assembly
125
Part Name
97- Valve Cover Bolt
98- Washer
99- Valve Cover
100- Valve Cover Gasket
101- Head Bolt
102- Intake Valve Guide Seal
103- Exhaust Valve Guide Seal
104- Valve Guide Clip
105- Exhaust Stud
106- Spark Plug
108- Intake Stud
109- Cylinder Head Gasket
110- Dowel Pin
111- Lock nut
Titan Part #
TI 12-12A
TI 12-12A
TI 12-12A
TI 12-12B
N\A
TI 12-11
TI 12-11
TI 12-11
TI 12-11
TI 12-36
TI 12-11
TI 12-12
N\A
TI 12-13
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Part Name
112- Rocker Adjustment
113- Rocker Arm
114-Rocker Arm Stud
115- Push Rod Guide Plate
116- Valve Stem Cap
117- Valve Keeper
118- Valve Spring
119- Exhaust Valve
120- Intake Valve
121- Valve Keeper
122- Push Rod
123- Valve Lifter
124- Cam Shaft Assembly
125- Valve Stem Seal
Some Parts Sold As Assemblies
Titan Part #
TI 12-13
TI 12-13A
TI 12-13A
TI 12-16A
TI 12-11
TI 12-11
TI 12-11
TI 12-11
TI 12-11
TI 12-11
TI 12-16A
TI 12-16A
TI 12-15
TI 12-11
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7. Governor Arm Assembly
Part Name
177- Governor Spring
178- Governor Rod
179- Throttle Return Spring
180- Nut
181- Bolt
182- Governor Arm
Titan Part #
TI 12-10
TI 12-10
TI 12-10
N\A
N\A
TI 12-10
Some Parts Sold As Assemblies
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TITAN INDUSTRIAL
P.O. Box 791
Travelers Rest, S.C. 29690
(800) 845-4141
www.titanindustrial.net
Model 8500
Specications:_____________ ___ __________________
Output 7200watts Continuous-
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8400watts Surge
2- L5-20 Receptacles
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1- L5-30 Receptacle
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1- L14-30 Receptacle
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Circuit Breaker Protection
74 Decibel’s @ 10’
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Electric Start w\remote
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12hp Titan Gasoline Engine
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Steel Sleeve Cylinder
5 Gallon Fuel Tank
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Approx. Run Time 10hrs
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@50% Load
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Rpm 3720
Brushless Generator Head
Copper Windings
Single Phase 60Hz.
Low Oil Shut Down
Oil Capacity 26-28oz. (30wt.)
Size: L-32” W-28” H-26”
Net. Weight 198LBS.
One Year Warranty
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