Titan IMPACT 1640 Owner's Manual

Owner’s Manual

Notice d’utilisation

Manual del Propietario

Do not use this equipment before

reading this manual!

IMPACT 1640

Airless Sprayer

Model Number: High Rider: 805-013

NOTE: This manual contains important

warnings and instructions. Please read and retain for reference.

Anti-Theft Digital Lockout

Security Code

_ _ _ _

Serial # _ _ _ _ _ _ _ _ _ _

Important Safety Information · Read all safety information before

operating the equipment. SAVE THESE INSTRUCTIONS.

This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury.

To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

HAZARD: INJECTION INJURY

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.

The maximum operating range of the sprayer is 3300 PSI / 22.8

MPa uid pressure.

PREVENTION:

• NEVER aim the gun at any part of the body.

• Do not aim the gun at, or spray any person or animal.

• NEVER allow any part of the body to touch the uid stream. DO NOT allow body to touch a leak in the uid hose.

• NEVER put your hand in front of the gun. Gloves will not

provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the pump off, and

release all pressure before servicing, cleaning the tip or

guard, changing tip, or leaving unattended. Pressure will not be released by turning off the motor. The PRIME/ SPRAY valve or pressure bleed valve must be turned to

their appropriate positions to relieve system pressure.

Refer to the PRESSURE RELIEF PROCEDURE

described in this manual.

• ALWAYS keep the tip guard in place while spraying. The tip guard provides some protection but is mainly a warning

device.

• ALWAYS remove the spray tip before ushing or cleaning

the system.

• Paint hose can develop leaks from wear, kinking and

abuse. A leak can inject material into the skin. Inspect

the hose before each use. Do not use hose to lift or pull

equipment.

• NEVER use a spray gun without a working trigger lock and

trigger guard in place.

• All accessories must be rated at or above 3300 PSI / 22.8

MPa. This includes spray tips, guns, extensions, and hose.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and relieve the pressure in accordance with the PRESSURE RELIEF PROCEDURE described in this manual.

• Verify that all connections are secure before operating the unit. Unsecured parts may eject at great force or leak a high pressure uid stream causing severe injury.

• Always engage the trigger lock when not spraying. Verify

the trigger lock is functioning properly.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is

important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

HAZARD: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials

can be harmful if inhaled or come in contact with the body. Vapors can cause severe nausea, fainting, or

poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be

inhaled. Read all instructions supplied

with the mask to be sure it will provide the

necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating manufacturer.

HAZARD: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of ammable vapors. Solvent and paint

fumes can explode or ignite.

• Do not spray in a conned area.

• Avoid all ignition sources such as static electric sparks, open ames, pilot lights,

electrical appliances, and hot objects.

Connecting or disconnecting power cords or working light switches can make sparks. Paint or solvent owing through the equipment is

able to result in static electricity.

• Do not smoke in spray area.

• Fire extinguisher must be present and in good working

order.

• Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump

contains arcing parts that emit sparks and can ignite vapors.

• The equipment and objects in and around the spray area

must be properly grounded to prevent static sparks.

• Keep area clean and free of paint or solvent containers, rags and other ammable materials.

• Use only conductive or grounded high pressure uid hose. Gun must be grounded through hose connections.

• For electric units — power cord must be connected to a

grounded circuit.

• Always ush unit into a separate metal container, at low pump pressure, with spray tip removed. Hold gun rmly

against side of container to ground container and prevent static sparks.

• Follow the material and solvent manufacturer’s warnings and instructions. Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacturer’s safety instructions.

• Use extreme caution when using materials with a ashpoint below 70ºF (21ºC). Flashpoint is the temperature that a uid can produce enough vapors to

ignite.

• Plastic can cause static sparks. Never hang plastic to enclose a spray area. Do not use plastic drop cloths when spraying ammable materials.

• Use lowest possible pressure to ush equipment.

• Do not spray onto pump assembly.

English

Important Safety Information · Read all safety information before

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

operating the equipment. SAVE THESE INSTRUCTIONS.

HAZARD: EXPLOSION HAZARD DUE TO

INCOMPATIBLE MATERIALS

Will cause property damage or severe injury.

PREVENTION:

• Do not use materials containing bleach or chlorine.

• Do not use halogenated hydrocarbon solvents such as bleach, mildewcide, methylene chloride and 1,1,1 trichloroethane. They are not compatible with aluminum.

• Contact your coating supplier about the compatibility of material with aluminum.

HAZARD: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Read all instructions and safety precautions before

operating equipment.

• Follow all appropriate local, state, and national codes governing ventilation, re prevention, and operation.

• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction

Standards should be consulted.

• Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specications and safety requirements of the

pump manufacturer.

• All hoses, ttings, and lter parts must be secured before operating spray pump. Unsecured parts can eject at great force or leak a high pressure uid stream causing severe

injury.

• Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of

couplings. Immediately replace the hose if any of these

conditions exist. Never repair a paint hose. Replace it with

another grounded high-pressure hose.

• Do not kink or over-bend the hose. Airless hose can develop leaks from wear, kinking and abuse. A leak can

inject material into the skin.

• Do not expose the hose to temperatures or pressures in excess of those specied by manufacturer.

• Do not spray outdoors on windy days.

• Wear clothing to keep paint off skin and hair.

• Do not operate or spray near children. Keep children away from the equipment at all times.

• Do not overreach or stand on an unstable support. Keep

effective footing and balance at all times.

• Use lowest possible pressure to ush equipment.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the inuence of drugs or alcohol.

• For electric units — Always unplug cord from outlet before working on equipment.

• Do not use the hose as a strength member to pull or lift the

equipment.

• Do not lift by cart handle when loading or unloading.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by

providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate

grounding plug. The plug must be plugged into an outlet that

is properly installed and grounded in accordance with all local

codes and ordinances.

WARNING - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is

necessary, do not connect the green grounding wire to either at blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected

to the grounding pin.

Check with a qualied electrician or serviceman if the grounding

instructions are not completely understood, or if you are in doubt

as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the proper outlet installed by a qualied electrician.

IMPORTANT: Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

IMPORTANT: When the sprayer is used with a generator or uncontrolled line voltage, the use of Titan’s “Line Surge Protector” (P/N 800-935) is recommended.

Specications

Gallons per minute (GPM) ...............1.3 (4.9 LPM)

Maximum tip:

1 gun...........................................0.039”

2 guns .........................................0.025”

Maximum pressure ..........................3300 PSI (22.8 MPa)

Voltage ............................................100-120V AC, 50/60 Hz

Power ..............................................3.6 HP Brushless DC Motor

Maximum current consumption .......15 A / 20 A

Weight, high rider ............................99 lbs. (45 kg)

Maximum hose length .....................300’ (91.4 m)

Generator requirement ....................5000 Watt (disable idle-down

feature)

English

Table of Contents

Oiler Cap

Oiler button

Fluid section

Siphon tube

Return tube

PRIME /

SPRAY Valve

Outlet

fitting

Filter

assembly

Digi-Trac™ Screen (reverse side)

Pressure control knob (reverse side)

Hose wrap

Motor

RapidClean

RAPID CLEAN

Pump OFF

Pressure Control Knob

Pressure Indicator

Safety Precautions ................................................................... 2

General Description ................................................................. 4

Operation ................................................................................... 4

Setup ................................................................................... 4

Preparing to Paint................................................................ 5

Painting ............................................................................... 5

Control Panel Indicators ...................................................... 5

Digi-Trac™ Control System Operation ................................ 6

Pressure Relief Procedure .................................................. 7

Spraying .................................................................................... 8

Spraying Technique ............................................................ 8

Practice ............................................................................... 8

Cleanup .....................................................................................9

Maintenance .............................................................................. 9

General Repair and Service Notes...................................... 9

Replacing the Filters.......................................................... 10

Replacing the Motor Assembly.......................................... 10

Replacing the Gears.......................................................... 11

Replacing the Transducer ................................................. 11

Replacing the PRIME/SPRAY Valve ................................. 12

Servicing the Fluid Section ................................................ 12

Troubleshooting ..................................................................... 14

Digi-Trac™ Control System Error Messages .................... 15

Parts Listings .......................................................................... 44

Main Assembly .................................................................. 44

Drive Assembly ................................................................. 46

Upright Cart ....................................................................... 47

Fluid Section Assembly ..................................................... 48

Filter Assembly .................................................................. 50

Labels ................................................................................ 51

Electrical Schematic .......................................................... 51

Accessories ....................................................................... 52

Warranty ..................................................................................56

General Description

This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual

carefully for proper operating instructions, maintenance, and safety information.

Setup

Perform the following procedure before plugging in the power

cord of an electric unit.

1. Ensure that the siphon tube and the return hose are

attached and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” airless spray hose to the outlet tting on the sprayer. Tighten

securely.

3. Attach an airless spray gun to the spray hose. Using two wrenches (one on the gun and one on the hose), tighten

securely.

NOTE: Do not attach the tip to the spray gun yet.

Remove the tip if it is already attached.

Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer.

4. Make sure the pressure control knob is in its OFF position in the black zone.

5. Make sure the ON/OFF switch is in its OFF position.

6. Remove the ll cap with a straight-slot screwdriver, or a coin. Fill the oil reservoir with one ounce of piston seal lubricant (Piston Lube). Replace oiler cap.

7. Press oiler button 2-3 times to prime the oiler. Press once for every eight hours of usage to lubricate the uid section.

IMPORTANT: Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.

8. Make sure the electrical service is 120V, 15 amp

minimum.

9. Plug the power cord into a properly grounded outlet at least 25’ from the spray area.

IMPORTANT: Always use a minimum 12 gauge, three-wire extension cord with a grounded plug. Never remove the third prong or use an adapter.

Operation

This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.

English

Preparing a New Sprayer

If this sprayer is new, it is shipped with test uid in the uid

section to prevent corrosion during shipment and storage. This

uid must be thoroughly cleaned out of the system with mineral

spirits before you begin spraying.

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob to the “MIN” setting.

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn on the sprayer by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run for 15–30 seconds to ush the test uid out through the return hose and into the waste

container.

7. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

Preparing to Paint

RAPID CLEAN

Trigger lock in

locked position.

RAPID CLEAN

Trigger lock in

locked position.

Before painting, it is important to make sure that the uid in the system is compatible with the paint that is going to be used.

NOTE: Incompatibleuidsandpaintmaycausethe

valves to become stuck closed, which would require disassembly and cleaning of the

sprayer’suidsection.

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate

solvent. Examples of the appropriate solvent are water for

latex paint or mineral spirits for oil-based paints.

2. Place the return hose into a metal

waste container.

3. Set the pressure to minimum by turning the pressure control knob to the “MIN” setting.

4. Move the PRIME/SPRAY valve down to the PRIME position.

NOTE: Hold the return hose in the waste

container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

5. Turn on the sprayer by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run for 15–30 seconds to ush the

old solvent out through the return hose and into the metal

waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

NOTE: Make sure that the spray gun does not have a tip

or tip guard installed.

8. Move the PRIME/SPRAY valve up to the SPRAY position.

9. Turn on the sprayer.

10. Unlock the gun by turning the gun trigger

lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

11. Trigger the gun into the metal waste container until the old

solvent is gone and fresh solvent is coming out of the gun.

12. Lock the gun by turning the gun trigger

lock to the locked position.

13. Set down the gun and increase the

pressure by turning the pressure

control knob slowly clockwise.

14. Check the entire system for leaks. If leaks occur, follow the “Pressure Relief

Procedure” in this manual before

tightening any ttings or hoses.

15. Follow the “Pressure Relief Procedure” in this manual

before changing from solvent to paint.

Be sure to follow the pressure relief procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

Painting

1. Place the siphon tube into a container of paint.

2. Place the return hose into a metal

waste container.

3. Set the pressure to minimum by turning the pressure control knob to the “MIN” setting.

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn on the sprayer by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run until paint is

coming through the return hose into the

metal waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

8. Remove the return hose from the waste container and

place it in its operating position above the container of paint.

9. Move the PRIME/SPRAY valve up to the SPRAY position.

10. Turn on the sprayer.

11. Unlock the gun by turning the gun trigger

lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until all air and solvent is ushed from the spray hose and paint is owing freely from the gun.

13. Lock the gun by turning the gun trigger

lock to the locked position.

14. Turn off the sprayer.

15. Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals.

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.

16. Turn on the sprayer.

17. Increase the pressure by turning the pressure control knob slowly clockwise and test the spray pattern on a

piece of cardboard. Adjust the pressure control knob until

the spray from the gun is completely atomized. Try to keep the pressure control knob at the lowest setting that maintains good atomization.

NOTE: Turning the pressure up higher than needed to

atomize the paint will cause premature tip wear and additional overspray.

English

Control Panel Indicators

RAPID CLEAN

Pressure Indicator

Motor

Running

Indicator

SET PSI 3000 ACTUAL PSI 2950

Display

Function

Keys

SET PSI 3000 ACTUAL PSI 2950

CURRENT SELECT

SELECT-4MENU-1

VOLUME PUMPED

SELECT-4MENU-1

GALLONS X MENU-1

JOB VOLUME

SELECT-4MENU-1

JOB GAL XXXX

RESET-3MENU-1

The following is a description of the control panel indicators.

Pressure Indicator

The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green.

Blinking Yellow

When the pressure indicator is blinking yellow, the sprayer is operating between 0 and 200 PSI. A blinking yellow pressure

indicator means:

• The sprayer is plugged in and turned “ON”

• The sprayer is at priming pressure (little or no pressure)

• It is safe to move the PRIME/SPRAY valve between

positions

• It is safe to change or replace the spray tip

NOTE: If the pressure indicator begins blinking yellow

when the pressure control knob is set at a higher pressure and the PRIME/SPRAY valve is in the SPRAY position, either the spray tip is worn or the sprayer is in need of service/repair.

Digi-Trac™ Control System Operation

The Digi-Trac™ Control System is an optional add-on that

increases the functionality of the sprayer. It is installed directly

below the pressure control knob on the control panel. It consists of a display and four function keys. The display shows various menu screens that allow the user to customize and monitor

sprayer operation using the function keys.

Function Keys

The function keys are numbered 1–4. Each key is labeled with an additional function as well.

#1/Menu Key

Pressing the #1 key scrolls through the available menu screens or performs a function described on the active menu screen.

#2/C Key

Pressing the #2 key performs a function described on the active menu screen or increases a value.

#3/D Key

Pressing the #3 key performs a function described on the active menu screen or decrease a value.

#4/Select Key

Pressing the #4 key selects the active menu screen or performs

a function described on the active menu screen.

Solid Yellow

When the pressure indicator is solid yellow, the sprayer is operating between 201 and 1900 PSI. A solid yellow pressure

indicator means:

• The sprayer is at the proper pressure setting for spraying

stain, lacquer, varnish, and multi-colors

• If the pressure indicator goes to solid yellow when the

pressure is set so that it starts at solid green, it indicates

one of the following:

a. Tip Wear Indicator — when spraying with latex or at

high pressure the solid yellow appears. This means the tip is worn and needs to be replaced.

b. Tip Too Large — when a tip that is too large for the

sprayer is put in the gun, the pressure indicator will turn from solid green to solid yellow.

c. Fluid Section Wear — if a solid yellow pressure

indicator appears when using a new tip and the pressure is set at maximum, service may be required (worn packings, worn piston, stuck valve, etc...).

Solid Green

When the pressure indicator is solid green, the sprayer is operating between 1901 and 3300 PSI. A solid green pressure

indicator means:

• The sprayer is at the proper pressure setting for spraying

oil-based and latex house paints

• The sprayer is operating at peak performance at a high

pressure setting

Motor Running Indicator

The Motor Running indicator is on when the motor is commanded

to run. This indicator is used by service centers to troubleshoot motor problems.

NOTE: If the motor running and pressure indicators blink

alternately, it means the motor has overheated. Turn pump OFF and allow to cool.

English

Menu Screens

Several menu screens are available for the user to customize and monitor sprayer operation. They include Main Screen, User Pre-Sets, Volume Pumped, Job Volume, Unit Serial #, TImers, Job Timers, Service Time, Security Code, Prime, and RAPID CLEAN.

Main Screen

The Main Screen is the default screen for the control system at sprayer startup.

Pressing the #2 key switches between PSI, Bar and MPa units of

measure. Press the #1 key to scroll through the remaining menu screens.

Current Select Screen

The Current Select screen allows you to toggle between operating in 15 Amp or

20 Amp mode.

To select the Current Select screen, press the #4 key. Pressing the #2 or #3 allows you to choose the desired mode. When the

screen displays the desired mode, press the #1 key to save and return to the remaining menu screens.

Volume Pumped Screen

The Volume Pumped screen shows the

total number of gallons or liters sprayed by the sprayer.

To select the Volume Pumped screen, press the #4 key.

Job Volume Screen

The Job Volume screen allows the user

to reset a gallon counter to track usage

on specic jobs. To select the Job Volume screen, press

the #4 key.

Unit Serial # Screen

UNIT SERIAL #

SELECT-4MENU-1

SER # XXXXXXXXXX MENU-1

TIMERS

SELECT-4MENU-1

ON TIME RUN TIME

XXXX XXXX

JOB TIMERS

SELECT-4MENU-1

JOB ON X

RESET-3MENU-1

JOB RUN X

RESET-3MENU-1

SERVICE TIME

SELECT-4MENU-1

SERVICE @ XX RUN HOURS XX

SECURITY CODE

CHANGE-2MENU-1

ENTER OLD CODE NUMBER XXXX

ENTER NEW CODE NUMBER XXXX

RE-ENTER NEW NUMBER XXXX

NEW CODE NUMBER ACCEPTED

PRIME

RAPID CLEAN

Trigger lock in

locked position.

The Unit Serial # screen shows the

sprayers serial number.

To select the Unit Serial # screen, press the #4 key.

Timers Screen

The Timers screen shows the total time the sprayer has been turned on as well as the total time the sprayer has been running (pumping).

To select the Timers screen, press the

#4 key.

Job Timers Screen

The Job Timers screen allows the user to reset the “ON TIME” and “RUN TIME” to track time on specic jobs.

To select the Job TImers screen, press the #4 key. “JOB ON” screen will

appear. Press #3 to reset. Press #1 to

continue to “JOB RUN” screen. Press

#3 to reset. Press #1 to scroll through the remaining menu screens.

Service Time Screen

The Service Time screen allows the user to set a service time interval (in hours). Below the set time, the screens shows the current amount of

hours on the sprayer since the last activation of the service timer.

To select the Service Timer screen, press the #4 key.

To set the service time, press the #2

(up) and/or the #3 (down) keys to the desired time (run hours will increase/decrease in increments of 1 for each time you press a key).

When the service time interval is set and met by the run hours, the display will show a “Service Required” screen. The pump will remain functional. To return to the Main Screen, press the #1 key. Doing so will reset the “Service @” and “Run Hours”

displayed on the Service Screen back to 0.

Security Code Screen

The Security Code screen allows the

user to set a four digit security code

to prevent unauthorized use of the sprayer. If a security code has been set, the control system display will ask for the code at startup. If the correct code is entered, the display will show the Main Screen and the sprayer will operate. If the wrong code is entered, the display will continue to ask for the correct code and the sprayer will be disabled. To set or change the security code,

press the #2 key.

NOTE: If the sprayer is new, no security code is set and

the Main Screen will appear at startup. When

settingasecuritycodeforthersttime,the

“Enter Old Code Number” screen will appear, and you will need to enter “1111”.

accepted and return to the Main Screen. If the new code is reentered incorrectly, the display will return to the “Enter New Code Number” screen and the process will repeat.

If you forget or misplace your security code, you can call Titan customer service for assistance.

NOTE: To inactivate the Anti-Theft Digital Lockout

security function, enter “1111” at the “Enter New Code Number” screen (this is the default code that leaves the sprayer unlocked). As a result, the Main Screen will appear at sprayer startup.

Prime Screen

The Prime screen appears when the

pressure control knob is set at the “MIN” setting.

Rapid Clean Screen

The Rapid Clean screen appears when

the pressure control knob is set at the

RAPID CLEAN position and the PRIME/SPRAY valve is in the PRIME position.

NOTE: If there is no action at any menu screen for 30

seconds, the display will go back to the Main Screen.

Pressure Relief Procedure

Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

1. Lock the gun by turning the gun trigger

lock to the locked position.

2. Turn off the sprayer by moving the ON/ OFF switch to the OFF position.

3. Turn the pressure control knob

counterclockwise to its OFF position in the black zone.

4. Unlock the gun by turning the gun

trigger lock to the unlocked position.

5. Hold the metal part of the gun rmly to

the side of a metal container to ground the gun and avoid a build up of static electricity.

6. Trigger the gun to remove any

pressure that may still be in the hose.

7. Lock the gun by turning the gun trigger

lock to the locked position.

8. Move the PRIME/SPRAY valve down to the PRIME position.

Enter the old security code number to access the screen that allows the code change. If the wrong code is entered, the display will continue

to ask for the correct code and the security code cannot be changed.

Enter the new security code. Once the new code is entered, the display will automatically ask that the new code be re-entered for verication. If the same new code is re-entered, the display will conrm that the new code has been

English

Spraying

start

stroke

release

trigger

pull trigger

end stroke

Too Thick

Offspray

Arcing Gun at angle

Overlap edges

1st

pass

2nd

pass

3rd

pass

4th

pass

5th

pass

Good spray pattern

Paint tailing pattern

Spraying Technique

The following techniques, if followed, will assure professional

painting results.

Hold the gun perpendicular to the surface and always at equal distance from the surface. Depending on the type of material,

surface, or desired spray pattern, the gun should be held at a

distance of 12 to 14 inches (30 to 35 cm). Move the gun either across or up and down the surface at a

steady rate. Moving the gun at a consistent speed conserves material and provides even coverage. The correct spraying

speed allows a full, wet coat of paint to be applied without runs or

sags.

Holding the gun closer to the surface deposits more paint on the surface and produces a narrower spray pattern. Holding the gun farther from the surface produces a thinner coat and wider

spray pattern. If runs, sags, or excessive paint occur, change to

a spray tip with a smaller orice. If there is an insufcient amount

of paint on the surface or you desire to spray faster, a larger

orice tip should be selected.

Maintain uniform spray stroke action. Spray alternately from left to right and right to left. Begin movement of the gun before the trigger is pulled.

Avoid arcing or holding the gun at an angle. This will result in an uneven nish.

Proper lapping (overlap of spray pattern) is essential to an even nish. Lap each stroke. If you are spraying horizontally, aim

at the bottom edge of the preceding stroke, so as to lap the previous pattern by 50%.

For corners and edges, split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint.

When spraying with a shield, hold it rmly against the surface. Angle the spray gun slightly away from the shield and toward the surface. This will prevent

paint from being forced underneath.

Shrubs next to houses should be tied back and covered with a

canvas cloth. The cloth should be removed as soon as possible. Titan gun extensions are extremely helpful in these situations.

Nearby objects such as automobiles, outdoor furniture, etc.

should be moved or covered whenever in the vicinity of a spray

job. Be careful of any other surrounding objects that could be damaged by overspray.

Practice

1. Make sure that the paint hose is free of kinks and clear of

objects with sharp cutting edges.

3. Set the pressure to minimum by turning the pressure

control knob to the “Min” setting in the yellow zone.

3. Move the PRIME/SPRAY valve up to its SPRAY position.

4. Turn the pressure control knob clockwise to its highest setting in the green zone. The paint hose should stiffen as paint begins to ow through it.

English

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to

check the spray pattern.

8. Use the lowest pressure setting

necessary to get a good spray pattern. If the pressure is set

too high, the spray pattern will

be too light. If the pressure is

set too low, tailing will appear or the paint will spatter out in gobs rather than in a ne spray.

Cleanup

RAPID CLEAN

Special cleanup instructions for use with flammable solvents:

• Always ush spray gun preferably outside and at least one

hose length from spray pump.

• If collecting ushed solvents in a one gallon metal container, place it into an empty ve gallon container, then ush solvents.

• Area must be free of ammable vapors.

• Follow all cleanup instructions.

IMPORTANT: The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

2. Remove the gun tip and tip guard and clean with a brush

using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate

solvent. Examples of the appropriate solvent are water for

latex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.

5. Move the PRIME/SPRAY valve down to its PRIME position.

NOTE: Hold the return hose in the waste

container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

6. Set the pressure to RAPID CLEAN by turning the pressure control knob to its

RAPID CLEAN position.

7. Turn on the sprayer by moving the ON/ OFF switch to the ON position.

8. Allow the solvent to circulate through the unit and ush the paint out of the return hose into the metal waste container.

9. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

10. Move the PRIME/SPRAY valve up to its SPRAY position.

11. Turn on the sprayer.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until the paint is ushed out of the hose and solvent is coming out

of the gun.

13. Continue to trigger the spray gun into the waste container

until the solvent coming out of the gun is clean.

Maintenance

Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer: Phillips Screwdriver 3/8” Hex Wrench Needle Nose Pliers 5/16” Hex Wrench Adjustable Wrench 1/4” Hex Wrench Rubber Mallet 3/16” Hex Wrench Flat-blade Screwdriver 5/32” Hex Wrench 5/64” Hex Wrench

1. Before repairing any part of the sprayer, read the

instructions carefully, including all warnings.

IMPORTANT: Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer

does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the Troubleshooting Charts to help identify other possible

problems.

3. Make certain that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective

equipment may be required depending on the type of

cleaning solvent. Always contact the supplier of solvents

for recommendations.

4. If you have any further questions concerning your Titan

Airless Sprayer, call Titan:

Customer Service (U.S.) ....................... 1-800-526-5362

Fax ................................................1-800-528-4826

Customer Service (Canada).................. 1-800-565-8665

Fax .................................................1-800-856-8496

NOTE: For long-term or cold weather storage, pump

mineral sprits through the entire system.

For short-term storage when using latex paint,

pump water mixed with Titan Liquid Shield through the entire system (see the Accessories section of this manual for part number).

14. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

15. Unplug the unit and store in a clean, dry area.

IMPORTANT: Do not store the unit under pressure.

English

Replacing the Filters

Filter Body

Filter Spring

Adapter

Core Spring

Filter

O-ring

Filter Housing

Handle

Handle Seal

Filter

Gun Body

Motor

Shroud

Screw

Motor Cover

Motor Cover Screw

Motor Controller Screw

Motor Controller

Motor Baffle

Screw

Motor Baffle

Motor Shroud

Motor Mounting Screw

Gearbox housing

Control Panel Screw

Motor

Belly Pan

Screw

Belly Pan

Control Panel

Pump Filter

1. Loosen and remove the lter

body by hand.

2. Slip the lter off of the core

spring.

3. Inspect the lter. Based on

inspection, clean or replace

the lter.

4. Inspect the o-ring. Based on

inspection, clean or replace the o-ring.

5. Slide the new or cleaned lter over the core spring with the lter spring adapter in place. Push the lter into the center of the lter housing.

6. Slide the lter body over the lter and thread it into the lter

housing until secure.

NOTE: Thelterhousing

should be handtightened, but make

surethelterhousing

is seated fully into the pump block.

Gun Filter

1. Move the gun trigger lock to the unlocked position.

2. Loosen and remove the handle from the gun body.

3. Turning clockwise, unscrew the lter from the gun body.

NOTE: Left-handedthreadsrequireturningthelter

clockwise to remove.

4. Turning counterclockwise, screw the new or cleaned lter

into the gun body.

5. Make sure the handle seal is in position and thread the handle into the gun body until secure.

6. Move the gun trigger lock to the locked position.

Replacing the Motor Assembly

1. Unplug the unit.

2. Loosen and remove the two (2) motor shroud screws.

Remove the motor shroud.

3. Loosen and remove the three (3) belly pan screws.

Remove the belly pan.

4. Loosen and remove the two (2) motor cover screws.

Remove the motor cover.

5. Disconnect all wires between the motor and the sprayer.

6. Loosen and remove the four (4) control panel screws.

Remove the control panel.

7. Disconnect the wires between the motor and the control

panel.

8. Loosen and remove the two (2) motor controller screws.

Remove the motor controller.

9. Loosen and remove the four (4) motor bafe screws. Remove the motor bafe.

10. Loosen and remove the three (3) motor mounting screws.

11. Pull the motor out of the gearbox housing.

12. With the motor removed, inspect the gears in the gearbox housing for damage or excessive wear. Replace the

gears, if necessary.

13. Install the new motor into the gearbox housing.

14. Secure the motor with the three (3) motor mounting screws.

15. Reconnect the wires between the sprayer and the new motor. (refer to the electrical schematic in the Parts List section of this manual).

16. Place the bafe over the end of the motor assembly. Secure with the four (4) motor bafe screws.

17. Place motor controller back into place behind the motor bafe. Secure with the two (2) motor controller screws.

18. Reconnect all wires between the motor and sprayer.

19. Reconnect the wires between the motor and the control

panel.

20. Replace control panel and secure with four (4) control panel screws.

21. Place the motor cover back over the motor controller.

Secure with the two (2) motor cover screws.

22. Put the belly pan back in place and secure with the three (3) belly pan screws.

23. Slide the motor shroud over the motor assembly.

24. Secure the motor shroud with the two (2) motor shroud screws.

NOTE: For more detail, part number information, and

complete assembly drawings, please see the LX80II Professional Airless Gun Owner’s Manual (P/N 313-2293).

English

Replacing the Gears

Armature Gear

2nd Stage Gear

3rd Stage Pinion

1st Stage Gear

2nd Stage Pinion

Belly Pan

Belly Pan Screw

Front Gear Box Assembly

Motor

Shroud

Screw

Motor

Cover

Motor Cover Screw

Motor Shroud

Motor Controller

Tranducer

Filter assembly

Grommit

1. Follow steps 1-11 in Replacing the Motor Assembly

(page 10) to remove the motor and control panel.

2. Inspect the armature gear on the end of the motor for

damage or excessive wear. If the gear is completely worn

out, replace the motor assembly.

3. Remove and inspect the 1st stage gear and 2nd stage

gear assemblies for damage or excessive wear. Replace,

if necessary.

4. Inspect the front gear box assembly for damage or excessive wear. If damaged or worn, replace the front

gear box assembly.

NOTE: Cleanandrellthegearboxcavityuptotherear

face of each gear with Lubriplate (P/N 314-171).

5. Reinstall the motor into the gearbox housing.

6. Follow steps 13-24 in Replacing the Motor Assembly (page 10) to replace the motor and control panel.

7. Using a wrench, loosen and remove the transducer from the lter housing. Carefully thread the transducer wire out

through the mounting plate.

8. Slide the grommet off of the old transducer and onto the

new transducer.

9. Thread the new transducer wire through the mounting

plate and back to the motor controller.

10. Thread the new transducer into the lter housing and tighten securely with a wrench.

NOTE: Make sure the o-ring on the transducer is in

place before threading the transducer into the

lterhousing.

11. Push the grommet into the mounting plate.

12. Connect the transducer wire to the motor controller (refer to the electrical schematic in the Parts List section of this manual).

13. Place the motor cover back over the motor controller.

Secure with the two (2) motor cover screws.

14. Slide the motor shroud over the motor assembly.

15. Secure the motor shroud with the two (2) motor shroud screws.

Replacing the Transducer

1. Unplug the unit.

2. Loosen and remove the

3. Loosen and remove the

4. Loosen and remove

5. Disconnect the

6. Pull the grommet out of the mounting plate and slide it up

two (2) lter assembly bolts. Slide the lter

assembly from the cart.

two (2) motor shroud screws. Remove the

motor shroud.

the two (2) motor cover screws. Remove the

motor cover.

transducer wire from the

motor controller.

the shaft of the transducer until it is clear of the mounting plate.

English

Gasket

Dowel Pin

Cam Base

Valve Stem

Filter Housing

Valve Housing

Assembly

Valve

Handle

Groove Pin

Inlet Valve Housing

Viton O-Ring

O-ring

Te flon Back-Up Ring

Inlet Valve Seat

Inlet Valve Ball

Inlet Valve Cage

Cylinder

Piston Rod

Cylinder

Upper Seal Retainer

Adapter

Outlet Valve Seal

Outlet Valve Cage

Nylon Washer

Outlet Valve Ball

Outlet Valve Seat

Outlet Valve Retainer

Upper Support Ring

Upper Packing Assembly

Lower Packing Assembly

Replacing the PRIME/SPRAY Valve

Perform the following procedure using PRIME/SPRAY valve

replacement kit P/N 800-915.

1. Push the groove pin out of the valve handle.

2. Remove the valve handle and the cam base.

3. Using a wrench, loosen and remove the valve housing

assembly.

4. Make sure the gasket is in place and thread the new valve housing assembly into the lter block. Tighten securely with a wrench.

5. Place the cam base over the valve housing assembly.

Lubricate the cam base with grease and line up the cam with the lter block using the dowel pin.

6. Line up the hole on the valve stem with the hole in the

valve handle.

7. Insert the groove pin into the valve handle and through the

valve stem to secure the valve handle in position.

Servicing the Fluid Section

Use the following procedures to service the valves and repack the uid section. Perform the following steps before performing any maintenance on the uid section.

1. Loosen and remove the four front cover screws. Remove

the front cover.

2. Set the pressure to minimum by turning the pressure

control knob to the “MIN” setting. The Digi-Trac™ screen should say “PRIME”.

3. Press the #1 key on the Digi-Trac™ control panel. The “CREEP MODE” screen will now appear.

4. Slowly turn the pressure control knob clockwise to increase the pressure. The crankshaft/slider assembly will begin to move very slowly.

5. When it reaches the bottom, dead-center of its stroke, turn

the pressure control knob back to the “MIN” setting. The crankshaft/slider assembly should stop.

6. Turn the pump off and unplug the unit.

7. Remove the return hose from the clamp on the siphon

tube.

8. Unscrew the siphon tube/siphon set from the foot valve.

9. Loosen and remove the high-pressure hose from the nipple on the back of the upper housing of the uid

section.

English

Repacking the Fluid Section

1. Turn the knob on the side of

the cart clockwise to unlock the cart. Tilt the cart backwards

until it locks into place.

2. Loosen and remove the inlet

valve housing from the cylinder.

3. Remove the inlet valve cage, inlet valve ball, inlet valve seat, and o-ring from the inlet valve.

4. Clean out any debris in the inlet

valve housing and examine the housing and the inlet valve seat. If the seat is damaged, reverse or replace the seat.

5. Using a 3/8” hex wrench,

loosen and remove the outlet valve retainer from the piston rod.

6. Remove the outlet valve seat, outlet valve ball, nylon washer,

outlet valve cage, and outlet valve seal from the piston rod.

7. Clean out any debris and

examine the retainer and outlet valve seat. If the seat is damaged, reverse or replace the seat.

8. Clean and inspect the outlet

valve cage and outlet valve ball.

Replace if they are worn or

damaged.

9. Reassemble the outlet valve assembly into the piston rod

in the reverse order of how it was disassembled. Torque the

outlet valve retainer to 12 ft. lbs.

10. Pull the lever on the underside

of the sprayer toward the front of the sprayer. This will unclamp the entire uid section. Slide the uid section forward

to remove it from the gear housing.

11. Place the cylinder upright in a

vise by clamping on the wrench ats.

NOTE: Do not over-tighten the

vise. Damage to the cylinder may occur.

12. Using a wrench, remove the

upper seal retainer.

13. Slide the piston rod out through the bottom of the cylinder.

14. Inspect the piston rod for wear

and replace if necessary.

15. Remove the upper packing assembly from the top of the cylinder.

16. Remove the adapter and lower

packing assembly from the bottom of the cylinder.

NOTE: Be careful not to scratch, score, or otherwise

damage the cylinder during removal of the packings.

17. Remove the cylinder from the vise.

18. Clean the cylinder. Inspect the cylinder for damage and

replace if necessary.

19. Place the cylinder upright in a vise by clamping on the

Install upper packing

with raised lip

facing down.

Raised Lip

Thinner edge

Install lower packing with the thinner edge

facing up.

wrench ats.

20. Locate the new upper and lower packings and remove the

pre-form tools. Save the upper packing pre-form tool for use as the piston insertion tool later in this procedure.

NOTE: Do not remove the pre-form tools from the upper

and lower packings until immediately before they are installed into the cylinder.

21. Pack the areas between the packing lips with grease. Lubricate the o-rings on the exterior of the packings with

grease.

22. Insert the upper packing into

the top of the cylinder with the

raised lip on the packing facing

down toward the cylinder.

23. Insert the upper support ring on top of the upper packing.

24. Thread the upper seal retainer into the cylinder and torque

to 25-30 ft. lbs.

25. Rotate the cylinder in the vise so that the bottom end is facing up.

26. Insert the lower packing

partially into the bottom of the

cylinder with the large beveled edge facing toward the cylinder (beveled edge will be facing up when the cylinder is upright).

27. Push the lower packing

assembly into position using

the lower packing insertion tool (see Fluid Section Assembly parts list for lower packing insertion tool P/N).

35. Making sure that the Viton o-ring and Teon back-up

ring are lubricated and in place, reassemble the inlet

valve assembly and and thread it into the lower housing.

Tighten securely.

36. Thread the siphon tube/siphon set into the inlet valve and tighten securely. Make sure to wrap the threads on the down tube/siphon tube adapter with Teon tape before

assembly.

37. Replace the return hose into the clamp on the siphon tube.

38. Place the front cover on the gearbox housing and secure

in position using the four front cover screws.

39. Turn on the sprayer by following the procedure in the “Operation” section of this manual and check for leaks.

NOTE: Repacking kit P/N 0558981 is available. For best

results use all parts supplied in this kit.

NOTE: Coat the piston insertion tool (i.e. upper packing

pre-form tool) and the piston rod with grease before inserting them into the cylinder.

28. Place the piston insertion tool over the top of the piston rod.

29. Insert the piston rod into the bottom of the cylinder,

through the lower packing assembly, through the upper

packing assembly, and out through the upper seal retainer.

NOTE: Make sure the raised lip on the bottom of the

lower packing is fully outside the packing around the piston rod after insertion of the piston rod.

30. Remove the piston insertion tool from the top of the piston rod.

31. Reassemble the inlet valve housing by reversing steps 2 and 3.

32. Replace the cylinder back into the uid section clamp on

the gear housing. Make sure to slide the top of the piston rod into the T-slot on the slider assembly.

33. Push the lever on the underside of the unit toward the rear of the sprayer to lock the uid section back into place.

34. Attach the high-pressure hose to the nipple on the back of the housing and tighten with a wrench. Do not kink the

hose.

NOTE: Make sure the hose does not touch the cart

frame. If it does, reposition the nipple by turning the cylinder until the hose is clear of the frame and the nipple is within 45º of the back of the unit.

English

Troubleshooting

Problem

A. The unit will not run.

B. The unit will not prime.

C. The unit will not build or

maintain pressure.

D. Fluid leakage at the upper end

of the uid section.

E. Excessive surge at the spray

gun.

F. Poor spray pattern.

G. The unit lacks power.

Cause

1. The unit is not plugged in.

2. Tripped breaker.

3. The pressure is set too low (pressure

control knob set at minimum setting does

not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.

6. ON/OFF switch is defective.

1. The PRIME/SPRAY valve is in the SPRAY

position.

2. Air leak in the siphon tube/siphon assembly.

3. The pump lter and/or inlet screen is

clogged.

4. The siphon tube/siphon assembly is

clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not set properly.

4. The pump lter, gun lter, or inlet screen is

clogged.

5. Material ows from the return hose when the PRIME/SPRAY valve is in the SPRAY

position.

6. Air leak in the siphon tube/siphon

assembly.

7. There is external uid leak.

8. There is an internal uid section leak (packings are worn and/or dirty, valve balls are worn).

9. Worn valve seats

10. Motor powers but fails to rotate

1. The upper packings are worn.

2. The piston rod is worn.

1. Wrong type of airless spray hose.

2. The spray tip worn or too large.

3. Excessive pressure.

1. The spray tip is too large for the material being used.

2. Incorrect pressure setting.

3. Insufcient uid delivery.

4. The material being sprayed is too viscous.

1. The pressure adjustment is too low.

2. Improper voltage supply.

Solution

1. Plug the unit in.

2. Reset the breaker.

3. Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting.

4. Inspect or take to a Titan authorized service center.

5. Allow motor to cool.

6. Replace the ON/OFF switch.

1. Rotate the PRIME/SPRAY valve clockwise to the PRIME position.

2. Check the siphon tube/siphon assembly connection and tighten or re-tape the connection with Teon

tape.

3. Remove the pump lter element and clean. Remove

the inlet screen and clean.

4. Remove the siphon tube/siphon assembly and clean.

1. Replace the spray tip following the instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a smaller orice following the instructions that came with the

spray gun.

3. Turn the pressure control knob clockwise to increase

the pressure setting.

4. Remove the pump lter element and clean. Remove the gun lter and clean. Remove the inlet screen

and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/siphon assembly connection and tighten or re-tape the connection with Teon

tape.

7. Check for external leaks at all connections. Tighten

connections, if necessary.

8. Clean the valves and service the uid section following the “Servicing the Fluid Section” procedure

in the Maintenance section of this manual.

9. Reverse or replace the valve seats following the

“Servicing the Fluid Section” procedure in the Maintenance section of this manual.

10. Take unit to a Titan authorized service center.

1. Repack the pump following the “Servicing the Fluid

Section” procedure in the Maintenance section of this manual.

2. Replace the piston rod following the “Servicing the

Fluid Section” procedure in the Maintenance section of this manual.

1. Replace hose with a minimum of 50’ of 1/4”

grounded textile braid airless paint spray hose.

2. Replace the spray tip following the instructions that came with the spray gun.

3. Rotate the pressure control knob counterclockwise to

decrease spray pressure.

1. Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray

gun.

2. Rotate the pressure control knob to adjust the pressure for a proper spray pattern.

3. Clean all screens and lters.

4. Add solvent to the material according to the manufacturer’s recommendations.

1. Rotate the pressure control knob clockwise to

increase the pressure setting.

2. Reconnect the input voltage for 120V AC.

English

Digi-Trac™ Control System Error

CHECK TRANSDUCER

CHECK

POTENTIOMETER

LOW VOLTAGE

HIGH MOTOR

TEMPERATURE

HIGH CONTROL

TEMPERATURE

HIGH MECHANICAL

LOAD

Messages

The following error message screens appear whenever the DigiTrac™ Control System detects a problem with the sprayer. Once

a problem occurs and the error message appears, the sprayer

will shut down.

Check Transducer Screen

The Check Transducer screen appears when the transducer has become

disconnected or is defective. Take the sprayer to a Titan

authorized service center for repair.

Check Potentiometer Screen

The Check Potentiometer screen appears when the potentiometer has

become disconnected or is defective. Take the sprayer to a Titan

authorized service center for repair.

Low Voltage Screen

The Low Voltage screen appears when the sprayer shuts down because of low input voltage. Check the power supply and correct the problem. Restart the sprayer by following the “Painting” procedure in the Operation section of this manual.

High Motor Temperature Screen

The High Motor Temperature screen appears when the temperature of the motor has risen too high. Take the sprayer to a Titan authorized

service center for repair.

High Control Temperature Screen

The High Control Temperature screen appears when the temperature of the Digi-Trac has risen too high. Take the sprayer to a Titan authorized service center for repair.

High Mechanical Load

The High Mechanical Load screen appears when the sprayer shuts down because of high current or when the sprayer goes into current fold back mode. Take the sprayer to a Titan authorized service

center for repair.

English

Consignes de sécurite important · Lire toutes ces consignes avant

d’utiliser l’appareil. GARDER CES CONSIGNES.

Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.

Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives figurant dans ce manuel. Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.

DANGER : INJECTION CUTANÉE

A high pressure paint stream produced by this Le jet de

haute pression produit par cet appareil peut transpercer la peau et les tissus sous-jacents, causant des blessures

graves pouvant entraîner l’amputation.

NE PAS TRAITER ce type de BLESSURE COMME UNE SIMPLE COUPURE! Une amputation peut en résulter. ON doit consulter un médicin sur-le-champ.

La pression maximale de ce pulvérisateur est d’environ 3 300 PSI / 22,8

MPa.

MESURES PRÉVENTIVES :

• Ne pas pointer le pistolet vers une partie du corps.

• Ne pas pointer le pistolet vers une personne ou un animal; ne pas pulvériser non plus de produit dessus.

• NE JAMAIS mettre une partie du corps devant le jet de produit. NE JAMAIS toucher les fuites du exible de pulvérisation.

• NE JAMAIS mettre la main, même gantée, devant le pistolet (les gants n’offrent aucune protection contre les blessures par injection).

• TOUJOURS verrouiller la détente, arrêter la pompe et relâcher toute la pression avant d’effectuer la maintenance de l’appareil ou de le laisser sans surveillance, d’en nettoyer le protège-embout ou l’embout, ou de remplacer ce dernier. La pression ne sera pas relâchée par le simple arrêt du moteur; pour ce faire, on doit se servir du bouton PRIME/SPRAY (se reporter à la section Comment libérer la pression, du présent manuel).

• TOUJOURS s’assurer que le protège-embout est en place avant de pulvériser. Il est cependant à noter que, s’il assure une certaine protection, ce dispositif joue surtout un rôle préventif.

• TOUJOURS retirer l’embout avant de vidanger ou de nettoyer l’appareil.

• toujours inspecter le exible avant de commencer; celui-ci peut présenter des fuites attribuables à l’usure, à une exion excessibe ou à un traitement abusif, lesquelles fuites présentent des risques d’injection cutanée. Ne pas utiliser le exible pour soulever ou tirer l’équipement.

• NE JAMAIS utiliser de pistolet sans verrou de détente et protège-

doigts.

• Tous les accessoires (pistolets, embouts, rallonges, exibles etc.)

doivent pouvoir subir une pression nominale de 3 300 PSI / 22,8 MPa ou plus.

• Ne laissez pas l’appareil sous tension ou sous pression quand vous vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et libérez la pression conformément aux instructions Comment libérer la pression, du présent manuel.

• Vériez que toutes les connexions sont bien serrées avant d’utiliser l’appareil. Toute pièce qui n’est pas xée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait

causer des blessures graves.

• Verrouillez toujours la détente quand vous ne pulvérisez pas. Vériez que le verrou de la détente fonctionne correctement.

REMARQUE À L’INTENTION DES MÉDECINS : Les injections cutanées sont des lésions traumatiques; il

importe donc de les traiter sans délai. On NE DOIT PAS retarder

cetraitementsousprétextedevérierlatoxicitéduproduiten

cause, celle-ci n’étant conséquente que dans le cas d’injection directe de certains produits dans le système sanguin. Il pourrait s’avérer nécessaire de consulter un plasticien ou un spécialiste en chirurgie reconstructive de la main.

DANGER : ÉMANATIONS DANGEREUSES

Certains produits (peintures, solvants, insecticides ou autres) peuvent être nocifs s’ils sont inhalés ou entrent en contact avec l’organisme. Les émanations de ces produits peuvent provoquer de graves nausées, évanouissements

ou empoisonnements.

MESURES PRÉVENTIVES :

• Se servir d’un masque ou d’un respirateur s’il y a risque d’inhalation (lire toutes les directives concernant ces dispositifs an de s’assurer qu’ils offrent la protection requise).

• Porter des lunettes de protection.

• Porter les vêtements de protection prescrits par le fabricant du produit utilisé.

DANGER : EXPLOSION OU INCENDIE

Les émanations de certains produits peuvent exploser ou s’enammer, et risquent d’entraîner des dommages matériels ou de graves blessures.

MESURES PRÉVENTIVES :

• S’assurer que l’aire de travail est dotée de moyens d’évacuation d’air vicié et d’introduction d’air frais pour éviter l’accumulation de vapeurs inammables. Les vapeurs dégagées par la peinture ou les

solvants peuvent provoquer une explosion ou

s’enammer.

• Ne pas pulvériser de produit dans un endroit clos.

• Ne pas travailler près de sources d’ignition (décharges électrostatiques ou étincelles provoquées par le branchement/ débranchement d’appareils ou la commutation d’interrupteurs, d’appareils électriques, ammes nues, veilleuses, objets chauds, etc.). La peinture ou le solvant s’écoulant dans l’équipement peut générer de l’électricité statique.

• Ne pas fumer dans l’aire de travail.

• L’aire de travail doit être munie d’un extincteur en bon état de marche.

• Prévoir un espace d’au moins 7.62 mètres entre la pompe et l’objet à pulvériser s’ils sont dans la même pièce bien ventilée (rallonger le exible au besoin). Les vapeurs inammables étant souvent plus lourdes que l’air, l’espace au-dessus du plancher doit être particulièrement bien aéré. La pompe contient des pièces qui produisent des arcs et émettent des étincelles pouvant enammer les vapeurs.

• Les appareils et objets à l’intérieur ou à proximité de l’aire de travail doivent être adéquatement mis à la terre pour éviter les décharges électrostatiques.

• Veillez à ce que la zone soit propre et exempte de contenants de peinture ou de solvant, chiffons ou autres matériaux inammables.

• Les exibles dont on se sert doivent être conçus pour subir les pressions élevées et faits de matériaux conducteurs ou mis à la terre adéquatement; le pistolet sera mis à la terre par le biais de ses raccords aux exibles.

• Pour les appareils électriques — Le cordon d’alimentation doit être branché à un circuit trilaire.

• L’appareil doit toujours être vidangé à basse pression, embout retiré, dans un contenant métallique distinct. Tenir le pistolet contre la paroi du contenant de manière à mettre ce dernier à la terre et à prévenir les décharges électrostatiques.

• Toujours respecter les mises en garde et les directives du fabricant des produits et solvants utilisés. On doit connaître les produits contenus dans les peintures et solvants qu’on pulvérise. Lire les ches techniques santé-sécurité (FTSS) et les étiquettes

des contenants fournies avec les peintures et solvants. Suivres

les consignes de sécurité du fabricant de peinture et de solvant.

• S’entourer de toutes les précautions possibles lorsqu’on utilise des produits ayant un point d’éclair inférieur à 21°C (70°F). Le point d’éclair est la température à laquelle le liquide peut créer sufsamment de vapeurs et s’enammer.

• Le plastique est générateur de décharges électrostatiques; ne jamais

en suspendre pour fermer une aire de travail ou en utiliser en guise

de toile de protection lorsqu’on pulvérise un produit inammable.

• Se servir de la pression la plus basse possible pour vidanger l’appareil.

• Ne pas pulvériser de produit sur la pompe.

Français

Consignes de sécurite important · Lire toutes ces consignes avant

Prise trifilaire

Broche de mise à la terre

Plaque murale de la prise

d’utiliser l’appareil. GARDER CES CONSIGNES.

DANGER : EXPLOSION CAUSÉE PAR DES

Ce type d’explosion peut entraîner des dommages matériels ou des blessures graves.

MESURES PRÉVENTIVES :

• Ne pas utiliser de produits contenant du chlore ou du javellisant.

• Ne pas utiliser de solvants à base de halons comme l’eau de

• Communiquer avec le fournisseur du produit concerné pour en

DANGER : GÉNÉRALITÉS

D’autres dangers peuvent entraîner des dommages matériels ou des

blessures graves.

MESURES PRÉVENTIVES :

• Lire toutes les directives et consignes de sécurité avant d’utiliser

• Observer tous les codes locaux, provinciaux, d’état et nationaux

• Aux États-Unis, le gouvernement a adopté des normes de

• N’utiliser que les pièces autorisées par le fabricant; les

• Tous les raccords, les tuyaux et les bouchons de remplissage

• Avant chaque utilisation, examiner tous les exibles an de

•. Ne faites pas de nouer avec le tuyau et ne le tordez pas trop. Le

•. N’exposez pas le tuyau à des températures ou des pressions

• Ne pas pulvériser à l’extérieur par grands vents.

• Porter des vêtements aptes à protéger la peau et les cheveux du

• Ne pas utiliser le pistolet ou ne pas pulvériser de produits

• Ne pas s’étirer ni ne travailler sur un support instable. Toujours

• Se servir de la pression la plus basse possible pour vidanger

• Rester vigilant et faire attention à ce que l’on fait.

• Ne pas se servir de l’équipement en cas de fatigue ou si vos

• Pour les appareils électriques — Débranchez toujours le cordon

• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.

• Ne pas soulever par la poignée de chariot en chargeant ou en

PRODUITS INCOMPATIBLES

javel, les agents antimoisissure, le chlorure de méthylène et le trichloroéthane-1-1-1, lesquels ne sont pas compatibles avec l’aluminium.

connaître la compatibilité avec l’aluminium.

l’appareil.

régissant la ventilation, la prévention des incendies et le fonctionnement de l’appareil.

sécurité en vertu de l’Occupational Safety and Health Act (OSHA). Le cas échéant, on doit les consulter, notamment les parties 1910 des normes générales et 1926 des normes de

construction.

utilisateurs qui choisiront d’utiliser des composants dont les caractéristiques techniques et les exigences en matière de sécurité sont inférieures devront en assumer tous les risques et responsabilités.

doivent être xés solidement en place avant d’utiliser la pompe de pulvérisation. Toute pièce qui n’est pas xée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait

causer des blessures graves.

conrmer l’absence de coupures, de fuites, d’abrasions ou de renements. Vérier également l’intégrité des raccords. Remplacer sans délai les pièces qui semblent présenter des défectuosités. Ne jamais tenter de réparer un exible; remplacer ceux qui font défaut par des modèles haute pression, avec mise à

la terre.

tuyau à vide peut présenter des fuites suite à l’usure, les nouer ou les mauvais traitements. Une fuite risque d’injecter du produit

dans la peau.

supérieures à celles spéciées par le fabricant.

produit utilisé.

en présence d’enfants à proximité. Éloigner les enfants de l’équipement en tout temps.

garder les deux pieds au sol pour rester en équilibre.

l’appareil.

aptitudes sont affaiblies par la consommation de drogues ou de

boissons alcoolisées.

électrique de la prise avant de travailler sur l’équipement.

déchargeant.

Instructions de mise à la terre

Cet appareil doit être mis à la terre. La mise à la terre réduit les risques d’électrocution lors d’un court-circuit en permettant au courant de s’écouler par le l de mise à la terre. Cet appareil est muni d’un cordon électrique avec l de mise à la terre ainsi que d’une che de terre. La che doit être branchée sur une prise installée correctement et mise à la terre conformément à la réglementation et aux codes en vigueur.

MISE EN GARDE - Le fait de ne pas brancher correctement la fiche trifilaire de l’appareil peut entraîner des risques de choc électrique.

Si on doit réparer ou remplacer le cordon ou la che, ne pas raccorder le l de terre à la borne des broches plates (lames) de cette dernière. Ce l, normalement vert (avec ou sans rayures jaunes), doit être relié à la broche de terre.

Consulter un technicien ou un électricien qualié à défaut de comprendre l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à terre de l’appareil. Ne pas modier la che de l’appareil; si elle ne s’adapte pas dans la prise voulue, faire remplacer cette dernière par un électricien qualié.

IMPORTANT : Utiliser uniquement une rallonge à trois fils munie d’une fiche de terre dans une prise secteur mise à la terre correspondant au type de fiche de l’appareil. S’assurer que votre rallonge est en bon état. Lorsque vous utilisez une rallonge, assurez-vous qu’elle soit d’un calibre suffisant pour supporter l’intensité du courant requise par l’appareil. Une rallonge trop mince entraîne une chute de tension, une diminution de l’intensité et une surchauffe. Une rallonge de calibre 12 est recommandée. Si vous devez utiliser une rallonge à l’extérieur, celle-ci doit comprendre la marque W-A après la désignation indiquant le type de cordon. Par exemple, la désignation SJTW-A indique que le cordon est conçu pour être utilisé à l’extérieur.

IMPORTANT: Quand le pulvérisateur est utilisé avec un générateur de tension de la ligne ou non, l’utilisation de Titan “Line Surge Protector» (P / N 800-935) est recommandé.

Spécications

Débit (GPM) ............................................1,3 (4,9 LPM)

Embout, dimension maximale :

1 pistolet .............................................0,039”

2 pistolet .............................................0,025”

Pression maximale .................................3300 PSI (22,8 MPa)

Source de puissance ..............................3.6 HP moteur DC de Brushless

Voltage ...................................................100-120V AC, 50/60 Hz

Amperage ...............................................15 A / 20 A

Poids, chariot .......................................... 99 lbs. (45 kg)

Cordon d’alimentation

dimension maximale ............................... 300’ (91,4 m)

Génératrice ............................................. 5000 W (désactiver la mort en

fonction)

Français

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Titan IMPACT 1640 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual