Important Safety Information · Read all safety information before
operating the equipment. SAVE THESE INSTRUCTIONS.
This symbol indicates a hazardous situation,
which, if not not avoided could result in death or
serious injury.
WARNING – To reduce the risk of skin
injection:
To reduce the risks of fire or explosion, electrical
shock, and the injury to persons, read and
understand all instructions included in this manual.
Be familiar with the controls and the proper usage
of the equipment.
WARNING – To reduce the risk of fire or
explosion:
1. Do not spray ammable or combustible materials
near an open ame, pilot lights or sources of
ignition such as hot objects, cigarettes, motors,
electrical equipment and electrical appliances.
Avoid creating sparks from connecting and
disconnecting power cords.
2. For units intended for use with only water-based materials
— Do not spray or clean with ammable liquids. For use with
water-based liquids only.
3. For units intended for use with only water-based or mineral
spirit-type materials with a minimum ash point of 38ºC
(100ºF) — Do not spray or clean with liquids having a
ash point of less than 38ºC (100ºF). Flash point is the
temperature at which a uid can produce enough vapor to
ignite.
4. Paint or solvent owing through the equipment is able to result
in static electricity. Static electricity creates a risk of re or
explosion in the presence of paint or solvent fumes. All parts
of the spray system, including the pump, hose assembly,
spray gun and objects in and around the spray area shall
be properly grounded to protect against static discharge
and sparks. Use only conductive or grounded high-pressure
airless paint sprayer hoses specied by the manufacturer.
5. Verify that all containers and collection systems are grounded
to prevent static discharge.
6. Connect to a grounded outlet and use grounded extension
cords (electric models only). Do not use a 3 to 2 adapter.
7. Do not use a paint or solvent containing halogenated
hydrocarbons. Such as chlorine, bleach mildewcide,
methylene chloride and trichloroethane. They are not
compatible with aluminum. Contact the coating supplier about
compatibility of material with aluminum.
8. Keep spray area well ventilated. Keep a good supply of fresh
air moving through the area to keep the air within the spray
area free from accumulation of ammable vapors. Keep
pump assembly in well ventilated area. Do not spray pump
assembly.
9. Do not smoke in the spray area.
10. Do not operate light switches, engines, or similar spark
producing products in the spray area.
11. Keep area clean and free of paint or solvent containers, rags,
and other ammable materials.
12. Know the contents of the paint and solvents being sprayed.
Read all Material Safety Data Sheets (MSDS) and container
labels provided with the paints and solvents. Follow the paint
and solvent manufacture’s safety instructions.
13. Place pump at least 25 feet (7.62 meters) from the spray
object in a well ventilated area (add more hose if necessary).
Flammable vapors are often heavier than air. Floor area must
be extremely well ventilated. The pump contains arcing parts
that emit sparks and can ignite vapors.
14. Plastic can cause static sparks. Never hang plastic to
enclose spray area. Do not use plastic drop cloths when
spraying ammable material.
15. Fire extinguisher equipment shall be present and working.
HAZARD:
Injection injury – A high pressure fluid stream produced by this
equipment can pierce the skin and underlying tissues, leading
to a serious injury and possible amputation. See a physician
immediately. DO NOT TREAT AN INJECTION AS A SIMPLE CUT.
1. Do not aim the gun at, or spray any person or animal.
2. Keep hands and other body parts away from the discharge.
For example, do not try to stop leaks with any part of the
body.
3. Always use the nozzle tip guard. Do not spray without the
nozzle tip guard in place.
4. Only use a nozzle tip specied by the manufacturer.
5. Use caution when cleaning and changing nozzle tips. In the
case where the nozzle tip clogs while spraying,
ALWAYS lock gun trigger, shut pump off, and release all
pressure before servicing, cleaning tip or guard, or changing
tip. Pressure will not be released by turning off the motor.
The PRIME/SPRAY valve or pressure bleed valve must
be turned to their appropriate positions to relieve system
pressure. Refer to PRESSURE RELIEF PROCEDURE
described in the pump manual.
6. Do not leave the unit energized or under pressure while
unattended. When the unit is not in use, turn off the unit and
relieve the pressure in accordance with the manufacturer’s
instructions.
7. High-pressure spray is able to inject toxins into the body and
cause serious bodily injury. In the event that injection occurs,
seek medical attention immediately.
8. Check hoses and parts for signs of damage, a leak can inject
material into the skin. Inspect hose before each use. Replace
any damaged hoses or parts.
9. This system is capable of producing 3300 PSI / 22.8
MPa. Only use replacement parts or accessories that are
specied by the manufacturer and that are rated a minimum
of 3300 PSI. This includes spray tips, nozzle guards, guns,
extensions, ttings, and hose.
10. Always engage the trigger lock when not spraying. Verify the
trigger lock is functioning properly.
11. Verify that all connections are secure before operating the
unit.
12. Know how to stop the unit and bleed pressure quickly. Be
thoroughly familiar with the controls. Pressure will not be
released by turning off the motor. The PRIME/SPRAY valve
or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure. Refer to PRESSURE
RELIEF PROCEDURE described in the pump manual.
13. Always remove the spray tip before ushing or cleaning the
system.
WARNING – To reduce the risk of injury:
1. Always wear appropriate gloves, eye protection, clothing
and a respirator or mask when painting. Hazardous vapors
– Paints, solvents, insecticides, and other materials can be
harmful if inhaled or come in contact with body. Vapors can
cause severe nausea, fainting or poisoning.
2. Do not operate or spray near children. Keep children away
from equipment at all times.
3. Do not overreach or stand on an unstable support. Keep
effective footing and balance at all times.
4. Stay alert and watch what you are doing.
5. Do not operate the unit when fatigued or under the inuence
of drugs or alcohol.
Important Safety Information · Read all safety information before
Solenoid V
FORWARD/REVERSE
e
operating the equipment. SAVE THESE INSTRUCTIONS.
6. Do not kink or over-bend the hose. Airless hose can develop
7. Do not expose the hose to temperatures or pressures in
8. Do not use the hose as a strength member to pull or lift the
9. Use lowest possible pressure to ush equipment.
10. Follow all appropriate local, state and national codes
11. The United States Government Safety Standards have
12. Before each use, check all hoses for cuts, leaks, abrasion
13. Do not spray outdoors on windy days.
14. Always unplug cord from outlet before working on equipment
Gasoline Engine Safety
1. Gas engines are designed to give safe and dependable
2. To prevent re hazards and to provide adequate ventilation,
3. Children and pets must be kept away from the area of
4. Know how to stop the engine quickly, and understand the
5. Gasoline is extremely ammable and is explosive under
6. Refuel in a well-ventilated area with the engine stopped. Do
7. Do not overll the fuel tank. After refueling, make sure the
8. Be careful not to spill fuel when refueling. Fuel vapor or
9. Never run the engine in an enclosed or conned area.
10. The mufer becomes very hot during operation and remains
11. Never ship/transport unit with gasoline in the tank.
leaks from wear, kinking and abuse. A leak can inject
material into the skin.
excess of those specied by manufacturer.
equipment.
governing ventilation, re prevention and operation.
been adopted under the Occupational Safety and Health
Act (OSHA). These standards, particularly part 1910 of
the General Standards and part 1926 of the Construction
Standards should be consulted.
or bulging of cover. Check for damage or movement
of couplings. Immediately replace hose if any of those
conditions exist. Never repair a paint hose. Replace with a
conductive high-pressure hose.
(electric models only).
The engine exhaust from this unit contains chemicals
known to the State of California to cause cancer, birth
defects, or other reproductive harm.
service if operated according to instructions. Read and
understand the engine Owner’s Manual before operating the
engine. Failure to do so could result in personal injury or
equipment damage.
keep the engine at least 1 meter (3 feet) away from buildings
and other equipment during operation. Do not place
ammable objects close to the engine.
operation due to a possibility of burns from hot engine
components or injury from any equipment the engine may be
used to operate.
operation of all controls. Never permit anyone to operate the
engine without proper instructions.
certain conditions.
not smoke or allow ames or sparks in the refueling area or
where gasoline is stored.
tank cap is closed properly and securely.
spilled fuel may ignite. If any fuel is spilled, make sure the
area is dry before starting the engine.
Exhaust contains poisonous carbon monoxide gas; exposure
may cause loss of consciousness and may lead to death.
hot for a while after stopping the engine. Be careful not to
touch the mufer while it is hot. To avoid severe burns or re
hazards, let the engine cool before transporting it or storing it
Use the following procedures to install the PowrDrive onto a
PowrLiner 6900/6950 or 8900/8950.
NOTE: Illustrations in this section show a PowrLiner
without the engine and motor/pump assembly.
This allows a better view of the PowrDrive
installation.
Tools Required:
Adjustable wrenches Phillips screwdriver
Installing the Drive Assembly
Use the following procedure to install the drive assembly onto the
PowrLiner frame.
1. Place the two side mount clamps over the PowrLiner
frame in between the hydraulic tank and the bucket holder.
2. Position the drive assembly in front of the rear tires directly
below the side mount clamps with the drive gears facing
the tires. Lift the turnbuckle and drive lever assembly up
and between the hydraulic tank and the bucket holder.
3. Using four 1.5” hex screws and four 3/8” lock washers,
attach the side mount brackets on the drive assembly to
the side mount clamps. Do not tighten the screws.
4. Loosen and remove the nut and bolt that secure the
grounding chain to the hydraulic tank cover. Do not reuse
this nut and bolt.
5. Place a at washer onto the 1.75” hex screw. Position
the drive lever bracket on the hydraulic tank and insert the
1.75” hex screw through the grounding chain, drive lever
bracket, and hydraulic tank cover.
6. Place another at washer on the end of the1.75” hex
screw followed by a lock washer and a 3/8” lock nut.
Tighten securely.
7. Position the side mount clamps
of the drive assembly so they are
approximately 1” from the bucket
holder.
8. Tighten the four hex screws to secure
the drive assembly in position.
9. Move the drive lever to the engaged
(down) position. The drive gears should
be contacting the rear tires.
NOTE: If adjustment to the contact tension of the drive
gears is required, loosen the turnbuckle lock nut.
Rotate the turnbuckle in the desired direction to
move the drive gears toward or away from the
tires. Tighten the turnbuckle lock nut.
in engaged
Installing the Valve and Speed Control Assembly
Use the following procedure to install the valve and speed
control assembly onto the panel between the PowrLiner handle
bars. The valve and speed control assembly is installed on the
operator side of the panel.
NOTE: The valve and speed control assembly comes
1. Place two large at washers on two 1/2” screws.
2. Position the solenoid valve mounting plate on the panel
3. Insert the two 1/2” screws from the back of the panel into
pre-wired to the switch assembly. Use caution
during installation to prevent damage to the
wiring.
between the PowrLiner handle bars. Line up the two
holes on the solenoid valve mounting plate with the two
existing holes on the left side of the panel.
the solenoid valve mounting plate. Tighten securely.
Use the following procedure to connect the hydraulic hoses of
the PowrDrive with the hydraulic system of the PowrLiner.
Valve
Speed Control
Installing the Switch Assembly
Use the following procedure to install the switch assembly onto
the left handle of the PowrLiner.
1. Position the switch assembly against the inside of the left
handle on the PowrLiner directly in front of the handle
grip. Make sure the FORWARD/REVERSE switch on the
switch assembly is positioned so that it can be operated
easily while holding the left handle grip.
2. Place the two clamp plates against the outside of the left
handle so that they line up with the bottom clamps on the
switch assembly.
3. Insert the the two 1” screws through the clamp plates and
into the bottom clamps on the switch assembly. Tighten
securely.
Bottom Clam
e
FORWARD/REVERSE
Switch
NOTE: Use an oil pan to catch hydraulic oil that spills
during the removal of the hoses.
1. Remove the high pressure hose from the ball valve on the
motor/pump assembly.
2. Install the 90º street elbow into the ball valve.
3. Install one of the tee ttings into the 90º street elbow.
4. Connect the original high pressure hose to the side outlet
on the tee tting.
5. Connect the male end of the new 21.5” high pressure
hose to the top outlet on the tee tting. Run the hose up
along the side of the motor/pump assembly, over the top
of the handle bar panel, and connect the free end of the
hose to the tting on the top of the solenoid valve.
6. Remove the oil return hose from the elbow on the motor/
pump assembly.
7. Remove the elbow from the motor/pump assembly.
8. Install another tee tting into the port on the motor/pump
assembly where the elbow was located.
9. Install the original elbow into the side outlet on the tee tting.
10. Connect the original oil return hose to the original elbow.
11. Connect the male end of the new 37” high pressure hose
to the bottom outlet of the tee tting. Run the hose down
in front of the motor/pump assembly, underneath the lter
assembly, and up to the 90º elbow at the end of the valve and
speed control assembly. Connect the hose to the 90º elbow.
12. Connect the two new 39.5” high pressure hoses to the
ttings on the bottom of the solenoid valve. Run the hoses
down between the PowrLiner bleed hose and the handle
bar frame, underneath the PowrLiner cart, and toward the
PowrDrive hydraulic drive motor.
13. Connect the hose that runs from the left tting on the
solenoid valve to the short elbow on the PowrDrive
hydraulic drive motor.
NOTE: Do not use PTFE tape or thread sealant on the
connection at the PowrDrive hydraulic drive motor.
14. Connect the hose that runs from the right tting on
the solenoid valve to the long elbow on the PowrDrive
hydraulic drive motor.
NOTE: Do not use PTFE tape or thread sealant on the
Drive lever
in disengaged
P/N 765-072
connection at the PowrDrive hydraulic drive
motor.
15. Add approximately 1 pint of hydraulic oil to the PowrLiner
hydraulic tank to replace the oil lost during hose
installation.
IMPORTANT: Use of Speeflo’s Coolflo™ Hydraulic Fluid
is mandatory in the hydraulic system. Do not use any
other hydraulic fluid. Use of any other hydraulic fluid may
seriously damage the hydraulic system and will void the
warranty.
Connecting the Wires
Use the following procedure to connect the electrical wires of the
PowrDrive to the engine on the PowrLiner (refer to the electrical
schematic below).
1. Disconnect the 12V adapter wire from the pink wire on the
engine.
2. Plug splitter wire assembly P/N 779-257 into the pink wire
on the engine.
3. Plug the original 12V adapter wire into one of the terminals
on the splitter wire assembly.
4. Run black wire P/N 779-259 from the switch assembly to
the engine and plug it into the remaining terminal of the
splitter wire assembly.
5. Run green grounding wire P/N 779-258 from the switch
assembly to the engine and attach it to one of the
grounding screws on the engine recoil.
Operation
Use the following procedures to operate the PowrDrive.
NOTE: Due to the load on the electrical system of the
Initial Startup
Use this procedure to start up the PowrLiner and PowrDrive for
the rst time.
1. Make sure the drive lever is in the
2. Check the oil level in the hydraulic tank
3. Turn the speed control clockwise to its
4. Start up the PowrLiner using the normal procedure (refer
5. Close the bleed valve on the PowrLiner.
NOTE: The PowrDrive system will not operate properly
PowrLiner, the PowrDrive accessory will not work
at the same time as the Headlight accessory (P/N
759-145) without a battery pack.
disengaged (up) position. The drive
gears should not be in contact with the
(up) position
tires.
on the PowrLiner. and make sure it is
full.
lowest setting.
to the PowrLiner Owner’s Manual).
with the bleed valve open or with the pressure
control knob at a minimum pressure setting.
8. Turn the speed control
counterclockwise
approximately one turn.
9. Move the FORWARD/
REVERSE switch to both the
FORWARD and REVERSE
positions and make sure the
drive gears on the PowrDrive
are rotating properly.
WARD/
REVERSE
Switch
Speed Control
Assembly
Motor/Pump
Shut-Off
Valve
Normal Startup
Use this procedure to start up the PowrLiner and PowrDrive for
daily operation.
1. Check the level of the hydraulic oil in the PowrLiner
hydraulic tank. If necessary, ll the hydraulic tank with
Speeo Coolo™ Hydraulic Fluid (P/N 430-361) until it
reaches the proper operating level.
2. Start up the PowrLiner using the normal procedure (refer
to the PowrLiner Owner’s Manual).
3. Close the bleed valve on the PowrLiner.
NOTE: The PowrDrive system will not operate properly
4. Turn the pressure control knob on the PowrLiner
5. Open the hydraulic shut-off valve on the PowrLiner to
6. Turn the speed control counterclockwise approximately
7. Move the drive lever to the engaged
8. Move the FORWARD/REVERSE switch
9. Adjust the speed control to achieve a
with the bleed valve open or with the pressure
control knob at a minimum pressure setting.
clockwise approximately two turns.
activate the hydraulic system.
one turn.
(down) position. The drive gears should
be in contact with the tires.
to both the FORWARD and REVERSE
positions. The PowrLiner should move
forward and backward if the proper
tension exists between the tires and the
drive gears.
convenient operating speed.
in engaged
10. Move the drive lever to the engaged
(down) position. The drive gears should
be in contact with the tires.
11. Move the FORWARD/REVERSE switch
to both the FORWARD and REVERSE
positions. The PowrLiner should move
forward and backward if the proper
tension exists between the tires and the
drive gears.
NOTE: If adjustment to the contact tension of the drive
gears is required, loosen the turnbuckle lock nut.
Rotate the turnbuckle in the desired direction to
move the drive gears toward or away from the
tires. Tighten the turnbuckle lock nut.
12. Check the hydraulic system for leaks.
13. Turn off the PowrLiner (refer to the PowrLiner Owner’s
Manual).
14. Move the drive lever to the disengaged
(up) position. The drive gears should
not be in contact with the tires.
15. Check the level of the hydraulic oil in
the PowrLiner hydraulic tank. Fill the
hydraulic tank with Speeo Coolo™
Hydraulic Fluid (P/N 430-361) until it
reaches the proper operating level.
in engaged
(up) position
NOTE: It may be necessary to increase or decrease the
IMPORTANT: The PowrLiner will continue to move for a
short distance after releasing the FORWARD/REVERSE
switch. Plan ahead to avoid causing damage to the
PowrLiner and its surroundings.
PowrDrive speed for hills and inclines.
Maintenance
Perform the following steps to keep the PowrDrive running
smoothly.
1. Check the level of the hydraulic oil in the PowrLiner
hydraulic tank daily. If necessary, ll the hydraulic tank
with Speeo Coolo™ Hydraulic Fluid (P/N 430-361) until
it reaches the proper operating level.
2. Check all hoses for excessive wear, abrasions, and weak
spots regularly. Replace, if necessary.
3. Check all ttings for leaks regularly. Tighten, repair, or
replace as needed.
4. Check all nuts and bolts for tightness regularly. Tighten, if
necessary.
5. Check the main spur gears located under the cover at the
center of the PowrDrive monthly. Grease the gears using
a quality wheel bearing or chassis grease.
IMPORTANT: Do not use silicone-based grease.
6. Check the air pressure in the rear tires. The tires must be
properly inated to ensure full contact with the drive gears.
Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered
by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty
published by Titan, Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to Titan’s
reasonable satisfaction, are shown to be defective within twelve (12) months after sale to the End User. This warranty applies only
when the unit is installed and operated in accordance with the recommendations and instructions of Titan.
This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty
installation, substitution of non-Titan component parts, or tampering with the unit in a manner to impair normal operation.
Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the
factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User
transportation prepaid.
THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING,
BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT
PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO
THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT
OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL
WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.
TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT
NOT MANUFACTURED BY TITAN. THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES,
SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. TITAN WILL PROVIDE
THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.
Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.