Titan 755-095, 755-102, 755-101, 755-100 User Manual

OWNER'S MANUAL

FOR PROFESSIONAL

313 - 1230 REV 0499

DO NOT USE EQUIPMENT BEFORE READING THIS MANUAL

™

USE ONLY

Epic

690HPG

Epic 690HPG
Low Rider Pump Only - 755-095 Low Rider Complete - 755-100
High Rider Pump Only - 755-101 High Rider Complete - 755-102

This manual contains important warnings and instructions.

Please read and retain for reference.

Never operate this unit unless it is properly grounded.

690HPG

Table of Contents

Accessories 2
General Repairs/Service 3
Maintenance/Service Record 4
Warnings 5
Aviso (En Español) 6
Attention (En Français) 7
Notice: Fire or Explosion Hazards 8 & 9
Start-up Procedure 10, 11
Application Techniques 12
Cleaning Procedure 13
Airless Tip Selection 13
Flushing Specifications 14
Troubleshooting 13, 14

Spray Pattern
Airless Gun
Airless Pump

LIQUID SHIELD

Cleans and protects spray systems
against rust, corrosion and premature
wear.

Case of 12 (1 quart bottles) 700-888
1 quart 700-889

Parts Drawings &

Repair Information 15-25

Frame.................................................. 15

Replacement Labels............................ 16

Engine................................................ 18

Maintenance........................................ 19

Gear Box..............................................20

Clutch Rotor & Gear Repair................. 21

On/Off Switch ......................................21

Filter Block........................................... 22

Pressure Switch................................... 23

Prime Relief Valve............................... 23

Filter Replacement...............................23

Fluid Section........................................ 24

Syphon Assembly................................ 24

Pump Repair........................................ 25

Equipment Job History.........................26

Specifications...................................... 28

Warranty.............................................. 28

Accessories

WARNING: The Engine Exhaust

from this product contains chemicals
known to the State of California to
cause cancer, birth defects, or other
reproductive harm.

U.S. Patents: #3,936,002; 4,220286;
4,508268; 4,611,758; 4,744571;
4,768,932; 4,755,638; 4,768929;
4,840,543; 4,908,538; 5,425,506

AIRLESS HOSE

I.D.x Length Product No.
1/4" x 50' 316-505
3/8" x 50' 690-375-50
3/16" x 15' 550-221

HIGH PRESSURE SWIVELS

Pressure Rated at 5000 psi

PISTON SEAL LUBRICANT

Specially formulated to prevent
materials from adhering to the piston
rod, which becomes abrasive to the
upper seals. Piston Lube will break
down any material that may
accumulate in the wet cup and keep it
from drying.

8 oz individual 700-925
1 qt individual 700-926
8 oz, case of 12 700-911
1 qt, case of 12 700-912

Gun-to-Hose
1/4” NPS (F) x 1/4” NPS (M) 500-428

Hose-to-Hose
1/4” NPS (M) x 1/4” NPS (M) 500-424

FITTINGS

1/4" x 1/4" Hose Coupling 490-012
1/4" x 3/8" Hose Coupling 490-016
3/8" x 3/8" Hose Coupling 490-014
T-Fittings, 1/4" X 1/4" 490-036
4 Gun Manifold 500-056
Tip Filter Retainer 520-046
1/4" Mx1/4"F Swivel Union 490-005
1/4" Mx3/8"F Swivel Union 490-032
Retaining Nut Adapter 490-007
High Pressure Fl. Gauge 730-394

2

690HPG

Figure 2

Frame

Syphon Tube
Pull Start
Throttle

Pressure

Adjustment Knob

Paint Filter

Bypass Valve

Gear Box

Add P.S.L. Here

(Piston Seal Lubricant)

Engine Muffler

Gas Tank

Figure 1

Air Filter

Figure 3

Fluid Section

NOTE: A Repacking Kit (730-401) is available. All parts
included in the kits are listed in parts list chart on page 24.
For best results use all parts supplied in the Repacking
Kit.

General Repair & Service Notes:

WARNING: Before proceeding, follow the Pressure

Relief Procedure outlined on Page 5. Additionally,
follow all other warnings to reduce the risk of an
injection injury, injury from moving parts or electric
shock.

The following tools are needed when repairing this
sprayer:

Phillips Screwdriver 3/8" Allen Wrench
Needle Nose Pliers 5/16" Allen Wrench
Adjustable Wrench 1/4" Allen Wrench
Rubber Mallet 3/16" Allen Wrench
Flat-blade Screwdriver 1/8" Allen Wrench
1/2" Open End Wrench

1. Before repairing any part of the sprayer, read the
instructions carefully, including all warnings.

2. When disconnecting wires, use needle nose pliers to
separate mating connectors.

CAUTION:

Pulling on a wire could loosen the connector from the
wire.

3. Test your repair before regular operation of the
sprayer to be sure that the problem is corrected. If the
sprayer does not operate properly, review the repair
procedure to determine if everything was done correctly.
Refer to the Troubleshooting Charts to help identify
other possible problems.

4. Make certain that the service area is well ventilated in
case solvents are used during cleaning. Always wear
protective eyewear while servicing. Additional protective
equipment may be required depending on the type of
cleaning solvent. Always contact the supplier of
solvents for recommendations.

5. If you have any further questions concerning your

TITAN Airless Sprayer, call TITAN:

3

Never pull on a wire to disconnect it.

Customer Service Department 1-800-526-5362

Fax [phone]
Outside the U.S. Call 1-201-405-7520
Outside the U.S. Fax [phone]

Canada 1-800-565-8665

Fax [phone]

MODEL # SERIAL # DATE PURCHASED COMPANY NAME

Titan Tool is in the business of designing and manufacturing spray systems and accessories that make today’s Painting Professional
become more efficient and profitable. We feel that if you accurately track the maintenance of your equipment on this chart it will
improve the performance of this valuable tool to help you get the most out of your investment.

The chart is easy to follow and to use. The Maintenance Schedule allows for the recording of all your service work and will help you
make sure your unit is always running at peak performance.

Make sure to fill in the boxes at the top of this record with the model number, serial number, date purchased and your company
name. This information will be needed to validate your warranty.

Gas Pump Maintenance Schedule

Check Piston Seal Lubricant Level WEEKLY.

EPIC 690HPG

Change Engine Oil

Date Date

Date

Date

Date

Date

Date

Date Date

Date

Every 50 Hours

Clean Air Filter Daily

It is extremely important to clean the air filter daily. Consult the Honda Engine Manual supplied with your unit for proper
cleaning instructions.

Air Filter
Replaced

Date Date

Date

Date

Date Date

Date

Date Date

Date

Service Record

Date Service Center

Months in Service

Date Service Center

Months in Service

Cost of Repair

Cost of Repair

Service Performed

Service Performed

Warranty

Repair

❏ Yes
❏ No

Warranty

Repair

❏ Yes
❏ No

Date Service Center

Months in Service

Date Service Center

Months in Service

Date Service Center

Months in Service

Cost of Repair

Cost of Repair

Cost of Repair

Service Performed

Service Performed

Service Performed

Warranty

Repair

❏ Yes
❏ No

Warranty

Repair

❏ Yes
❏ No

Warranty

Repair

❏ Yes
❏ No

May Be Copied For Field Use

4

DO NOT USE EQUIPMENT BEFORE READING THIS SECTION

WARNING

HIGH PRESSURE SPRAY

CAN CAUSE SERIOUS INJURY

Maximum Working Pressure 3200 psi, 221 bar

An airless spray gun requires that fluid be introduced to it at very high pressure. Fluids under high pressure, from
spray or leaks, can penetrate the skin and inject substantial quantities of toxic fluid into the body. If not promptly and
properly treated, the injury can cause tissue death or gangrene and may result in serious, permanent disability or
amputation of the wounded part. Therefore, extreme caution must be exercised when using any airless spray
equipment. IF YOU ARE INJECTED, SEE A PHYSICIAN IMMEDIATELY. DO NOT TREAT AS A SIMPLE CUT!

NOTE TO PHYSICIAN: Injection into the skin is a serious, traumatic injury. It is important to treat the injury
surgically as soon as possible. Do not delay treatment to research toxicity. Toxicity is a concern with some exotic
coatings injected directly into the bloodstream. Consultation with a plastic surgeon or a reconstructive hand surgeon
may be advised.

1) Handle the spray gun carefully. Keep clear of the nozzle. NEVER point the gun at yourself or anyone else.

NEVER permit any part of your body to come in contact with the fluid stream of either the gun or any hose leak.
ALWAYS keep the gun trigger safety lever in a locked position when not spraying. ALWAYS use a tip safety

guard.

2) NEVER attempt to force the flow of fluid backward through the gun with your finger, hand or hand-held object
against the gun nozzle. THIS IS NOT AN AIR SPRAY GUN.

PRESSURE RELEASE PROCEDURE

A. Set trigger safety in a locked position.
B. Shut off pump and unplug electrical cord.
C. Release fluid pressure from entire system and trigger gun.

3) NEVER attempt to remove tip, disassemble or repair equipment without first doing the following:

4) Before flushing system, always remove spray tip and adjust fluid pressure to lowest possible setting.

5) Tighten all fluid connections before each use. NEVER exceed 3200 psi, (221 bar) with this unit. Make sure
that all accessory hoses, connections, swivels and so forth can withstand the high pressures which develop.
NEVER exceed the pressure rating of any component in the system.

6) WARNING: The paint hose can develop leaks from wear, kinking, abuse, etc. A leak is capable of injecting
fluid into the skin, therefore the paint hose should be inspected before each use. NEVER attempt to plug a
hose with any part of your body, adhesive tape or any other makeshift device. Do not attempt to repair a spray
hose. Instead, replace it with a new grounded hose. Use only with hoses that have spring guards. NEVER
use less than 50' (15m) of hose with this unit.

7) Be sure that the airless equipment being used and the object being sprayed are properly grounded to
prevent static discharge or sparks which could cause fire or explosion. WARNING: ALWAYS hold the gun
against metal container when flushing system with tip removed, to prevent static discharge. CAUTION: To
reduce the risk of electrical shock, do not expose to rain. Store indoors.

8) ALWAYS keep the working area around the pump well ventilated. Additionally, the pump itself should be a
minimum of 25' (7.5m) from the spray area. If these instructions are not followed, there is the possibility of fire
or explosion with certain materials. ALWAYS follow the coating or solvent manufacturer's safety precautions
and warnings. Never spray flammable material near open flames, pilot lights or any source of ignition.

9) ALWAYS wear spray masks and protective eyewear while spraying. Additional personal protective
equipment may be required depending on the type of material being sprayed and conditions of ventilation.
Always contact supplier of material being sprayed for recommendation.

10) Keep all extension poles clear of electrical wires.

11) NEVER alter or modify any part of this equipment; doing so could cause it to malfunction.

12) NEVER leave equipment unattended. Keep away from children or anyone not familiar with the operation of
airless equipment.

5

NO USE EL EQUIPO ANTES DE LEER ESTA SECCION

ADVERTENCIA

LA ROCIADURA A PRESION ALTA

PUEDE CAUSAR LESION GRAVE.

Presión de Trabajo Máxima 3200 libras por pulgada cuadrada (psi), 221 bar

Una pistola rociadora sin aire requiere que se le introduzca líquido a presión muy alta. Los líquidos bajo presión alta, de la
rociadura o de las fugas, pueden penetrar en la piel e inyectar en el cuerpo cantidades considerables de líquido tóxico. Si no se
atiende rápida y apropiadamente, la lesión puede causar muerte del tejido o gangrena, y puede resultar en incapacidad seria y
permanente o en la amputación de la parte lesionada. Por lo tanto, hay que emplear precauciones estrictas al usar cualquier equipo
de rociadura sin aire. SI USTED HA ESTADO EXPUESTO A LA PENETRACION DE TOXICOS POR INYECCION, CONSULTE

INMEDIATAMENTE AL MEDICO. ¡NO TRATE LA HERIDA COMO SI FUERA UNA MERA CORTADURA!

NOTA PARA EL MEDICO: La penetración de tóxicos en la piel es una herida seria y traumática. Es importante tratar la herida

quirúrgicamente lo más pronto posible. No demore el tratamiento para investigar la toxicidad. La toxicidad es asunto serio cuando se
trata de la penetración de ciertos revestimientos tóxicos en la corriente sanguínea. Puede que sea necesaria la consulta con un
cirujano plástico o un cirujano especialista en la reconstrucción de la mano.

1) Maneje la pistola de rociadura con cuidado. Manténgase alejado de la boquilla. JAMAS apunte la pistola hacia usted u
otra persona. NUNCA permita que parte alguna de su cuerpo se ponga en contacto con el chorro de líquido de la pistola o
de alguna fuga de la manguera. SIEMPRE mantenga trabado el seguro de la pistola mientras no esté rociando. SIEMPRE
utilice el protector de seguridad de la boquilla.

2) JAMAS intente forzar el flujo del líquido por la pistola hacia atrás con el dedo, la mano o un objeto sostenido con la mano
contra la boquilla de la pistola, ya que NO SE TRATA DE UNA PISTOLA DE ROCIADURA DE AIRE.

3) JAMAS intente quitar la boquilla ni desarmar o reparar el equipo sin haber cumplido antes con los pasos siguientes:

PROCEDIMIENTO DE DESCOMPRESION
A. Coloque el seguro de la pistola en posición trabada.
B. Apague la bomba y desconecte también el cable de electricidad.
C. Descargue la presión del líquido de todo el sistema y de la pistola.
D. Vuelva a trabar el seguro.

4) Antes de lavar el sistema, siempre quite la boquilla de rociadura y ajuste la presión del líquido al valor más bajo posible.

5) Ajuste todas las conexiones antes de cada uso. JAMAS supere 3200 (221 bar) libras por pulgada cuadrada con esta
unidad. Asegúrese de que todas las mangueras, conexiones, articulaciones giratorias y demás elementos accesorios estén
en condiciones de tolerar las altas presiones que se presentan. JAMAS exceda la clasificación de presión de cualquier
componente del
sistema.

6) ADVERTENCIA: La manguera de pintura puede presentar fugas como resultado del desgaste, retorcimiento, abuso, etc.
Las fugas pueden inyectar líquido a través de la piel, por lo que la manguera de pintura debe ser inspeccionada antes de
cada uso. JAMAS intente obturar la manguera con una parte de su cuerpo o con tela adhesiva o cualquier otro elemento
improvisado. No intente reparar una manguera de rociadura; en cambio reemplácela con una manguera nueva conectada a
tierra. Utilice solamente mangueras con protector de resorte. JAMAS use una manguera de menos de 15,2m con esta
unidad. Almacenar bajo techo.

7) Asegúrese de que el equipo sin aire que esté empleando y el objeto que se intenta rociar estén correctamente conectados
a tierra para evitar descargas estáticas o chispas que podrían ocasionar incendio o explosión. ADVERTENCIA: Sostenga
SIEMPRE la pistola contra el receptáculo de metal al limpiar el sistema con la boquilla desprendida, para evitar la descarga
estática. ADVERTENCIA: Para reducir riesgo de descarga eléctrica, no exponer a la lluvia.

8) SIEMPRE mantenga el lugar de trabajo alrededor de la bomba bien ventilado. Además, la bomba en sí debe estar
ubicada a no menos de 7,6m de la operación de rociadura. Si no se observan estas instrucciones, existe el riesgo de
incendio o explosión con ciertos materiales. SIEMPRE observe las precauciones y advertencias de los fabricantes sobre
revestimientos y solventes. Nunca rocíe material inflamable cerca de llamas expuestas, llamas piloto o cualquier fuente de
ignición.

9) SIEMPRE use máscaras apropiadas y anteojos de protección durante la operación de rociadura. Según el tipo de material
que se está rociando y las condiciones de ventilación puede ser necesario usar equipo personal protector adicional. Siempre
comuníquese con el proveedor del material para conseguir recomendaciones.

10) Mantenga todas las varas de extensión fuera del alcance de cables eléctricos.

11) JAMAS altere o modifique parte alguna de este equipo, ya que ello puede causar deficiencias de funcionamiento.

12) JAMAS deje al equipo solo. Manténgalo fuera del alcance de los niños o de cualquier persona no familiarizada con la
operación de equipo sin aire.

6