Titan 702-104, 702-212, 702-080, 702-075, 702-213 User Manual

...
Page 1
OWNERS
MANUAL
DO
NOT
USE
EQUIPMENT BEFORE
II
I
READING
FOR
313"" 233
THIS
MANUAL
PROFESSIONAL
USE
ONLY
REV
Epic 660ex.
100V Pump Only -702-212 100V Complete -702-213 120V
230V
Pump Only -702-075 120V Complete
Pump Only -
This manual contains important warnings and instructions.
Never operate this unit unless it is properly grounded.
702-1
Please
02 230V Complete -
read
and retain for
reference.
...
702-080
702-1
04
Page 2
Table
Accessories General Repairs/Service Maintenance/Service Record Warnings Aviso (En Attention (En Fran9ais) Notice: Fire Start-up Procedure Cleaning Procedure Flushing Specification Application Techniques Airless Tip
Troubleshooting
of
Contents
Espafiol)
or
Selection
Spray Pattern Airless Gun Airless Pump
Explosion Hazards
8&9
14&
Parts Drawings &
2
3
4
5 6
7
10 11 12 13 14
Repair Information 16-25
Replacement Labels ............................
Low Rider Frame ................................. 16
Skid Frame .......................................... 17
Electrical Schematics.........................
Motor Housing ..................................... 19
Gear
Box .............................................
Gear
Repair .........................................
On/Off Switch ......................................
Motor Starter, Brushes .........................
Filter Block ...........................................
Pressure Switch ................................... 23
15
Prime Relief
Filter Replacement... ............................
Fluid Section ........................................
Syphon Assembly ................................
Pump Repair ........................................ 25
Valve ...............................
Accessories
Equipment Stand
17
5 Gallon Swivel Syphon ..... , .................
Stand up Fluid Section ......................... 27
Complete Pumps for
20
Europe, Canada
Specifications ...................................... 28
20
Warranty .............................................. 28
21 21 21 22
23 23 24 24
U.S. Patents: 3,936,002; 4,220,286; 4,457,472; 4,508,268; 4,494,697; 4,500, 119; 4,626,004; 4,611 ,758; 4,744,571; 4,728,213; 4,768,932; 4,755,638; 4,768,929; 4,840,543; 4,908,538; 5,074,467; 5,425,506
Job
History ........................ 26
up
Pump & Frame .....................
& 100v ....................... 27
27 27
LIQUID SHIELD
Cleans and protects spray systems against rust, corrosion and premature wear.
of
12
(1
Case 1 Quart 700-889
PISTON Specially materials from adhering to the piston rod, which becomes abrasive to the upper seals. Piston Lube down any material that may accumulate in the wet cup and keep it
from drying.
8
Oz individual
1 Qt individual
Oz, case of 12
8
1 Qt, case of
quart bottles)
SEAL
LUBRICANT
formulated to prevent
12
700:888
will break
700-925 700-926 700-911 700-912
AIRLESS HOSE I.D.
X Length
1/4" X 25' 1/4" X 50' 3/8"
X 50'
3/16"
X
9'
3/16" X 15'
HIGH PRESSURE SWIVELS Pressure Rated at 5000 psi
Gun-to-Hose 1/4" NPS (F) x 1/4" NPS (M) 500-428
Hose-to-Hose 1/4" NPS (M) x 1/4" NPS(M) 500-424
FITTINGS
x 1/4" Hose Coupling 490-012
1/4" 1/4"
x 3/8" Hose Coupling 490-016
3/8"
x 3/8" Hose Coupling 490-014 T-Fittings, 1/4" x 1/4" 490-036 Tip Filter Retainer 520-046 1/4" Mx1/4"F Swivel 1/4" Mx3/8"F Swivel Retaining Nut Adapter 490-007 High Pressure
Fl.
Gauge 730-394
Product No.
316-513 316-505 690-375-50 550-222 550-221
Union 490-005 Union 490-032
2
Page 3
Epic
1
OOV
Pump Pump
120V
230V Pump
Only Only
Only
- 702-212
- 702-075
-702-102
1
OOV
Complete
120V
Complete
230V
Complete
Add
P.S.L. here
(Piston Seal Lubricant)
- 702-213
- 702-080
-702-104
Figure 1
G.eneral
WARNING: Before proceeding,
Relief Procedure
follow
injection injury,
shock. The
sprayer:
Phillips Screwdriver Needle Nose Pliers
Adjustable Wrench
Rubber Flat-blade Screwdriver 1/2" Open End Wrench
1.
instructions
2. When disconnecting wires, use needle nose pliers to separate mating connectors.
all
following tools are needed when repairing this
Before repairing any part of the sprayer, read the
Repair & Service Notes:
follow
outlined
other
warnings
injury
Always
Mallet
unplug
carefully, including all warnings.
on
Page 5. Additionally,
to
reduce
from
moving
the
sprayer before servicing!
3/B"AIIen Wrench 5/16"
Allen Wrench
Allen Wrench
1/4"
Allen Wrench
3/16"
Allen Wrench
1/8"
the Pressure
the
risk
parts
of
or
electric
an
Filter
CAUTION: Never Pulling wire.
3. to does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the Troubleshooting Charts to help identify other possible problems.
4. case solvents are used during cleaning. Always wear
protective eyewear while servicing. Additional protective equipment may be required depending cleaning solvent. Always contact the supplier of solvents for recommendations.
5. TITAN Airless Sprayer, call TITAN Customer Service
Department at 1-800-526-5362.
3
on
a wire could loosen the connector from the
Test your repair before regular operation of the sprayer be
sure that the problem is corrected. If the sprayer
Make certain that the service area is well ventilated
If
you
have any further questions concerning your
pull
on a wire
to
disconnect
on
the type
it.
in
of
Page 4
MODEL#
SERIAL#
DATE PURCHASED COMPANY NAME
Titan Tool is become more efficient and profitable. We feel that if you accurately track the maintenance
in
the business of designing and manufacturing spray systems and accessories that make today's Painting Professional
of
your
equipment
on
this chart it wi''
improve the performance of this valuable tool to help you get the most out of your investment.
The chart is easy
to
follow and to use. The Maintenance Schedule allows for the recording of all your service work and will help you
make sure your unit is always running at peak performance.
Make sure to fill
in
the boxes at the top of this record with the model number, serial number, date purchased and your company
name. This information will be needed to validate your warranty.
Maintenance Schedule
Check Piston Seal Lubricant Level EPIC 660ex
Gas Engine Models
Change Engine Oil
Date
Every 50 Hours
Clean
Air
Filter Daily
It is extremely important to clean the air filter daily. Consult the Honda Engine Manual supplied with your unit for proper cleaning instructions.
Air
Filter
Date
Replaced
Date
Date
Electric Motor Models
Check Brushes 200 Hours
Motor
Every
Date
Date
WEEKLY.
Date Date Date
Date
Date Date Date
Date
Date
Date
Dale
Date
Date
Date
Date
Date
Dale Date
Date Dale Date
Date
Date
· Date
I
Date
Months in
Date
Months in
Date
Months in
Dale
Months in
Date
Months in
Service Center
Service Cost of Repair
Service Center
Service Cost of Repair
Service Center
Service Cost of Repair
Service Center
Service Cost of Repair
Service Center
Service
Cost
of
Repair
Service Performed
Service Performed
Service Performed
Service Performed
Service Performed
Service Record
May Be Copied For Field Use
4
Warranty
Repair
DYes D No
Warranty
Repair
DYes
D No
Warranty
Repair
DYes D No
Warranty
Repair DYes
D No
Warranty
Repair DYes
D No
I
Page 5
DO NOT USE EQUIPMENT BEFORE READING THIS SECTION
HIGH PRESSURE SPRAY
CAN CAUSE SERIOUS INJURY
Maximum Working Pressure 3000 psi,
An airless spray gun requires that fluid be introduced to it Fluids under liigh pressure, from spray leaks, can penetrate the skin and inject substantial quantities
the body. treated, the injury can cause tissue death or
gangrene and may result in serious,
permanent disability wounded part. Therefore, extreme caution must be exercised when using any airless spray equipment. ARE IMMEDIATELY. DO SIMPLE CUT!
NOTE
the skin is a serious, traumatic injury. important to treat the injury soon as possible. Do not delay treatment to research toxicity. Toxicity is a concern with some exotic coatings injected directly into the bloodstream. Consultation with a plastic surgeon reconstructive hand surgeon may be advised.
1) Handle the spray gun Keep clear of the nozzle. NEVER point the gun at yourself NEVER permit any part of come either the gun ALWAYS lever spraying. guard.
2) NEVER attempt to force the flow fluid backward through the gun with your finger, hand or hand-held object against
the gun nozzle.
SPRAY
3) NEVER attempt to remove tip, disassemble or repair equipment without first doing the
4) Before flushing system, always
If
INJECTED, SEE A PHYSICIAN
TO PHYSICIAN: Injection into
in
contact with the fluid stream of
keep the gun trigger safety
in
a locked position when not
ALWAYS
GUN.
PRESSURE
A.
Set
trigger
B.
Shut
off
C.
Release and
trigger
D.
Reset
trigger
remove spray tip and adjust fluid
pressure to lowest possible setting.
5) Tighten all fluid connections before each use. NEVER exceed this" unit. Make sure that all accessory hoses, connections, swivels and so forth can withstand the high pressures which
at
very high pressure.
of
toxic fluid into
not promptly and properly
or
amputation
IF YOU
NOT
or
or
any hose leak.
use a tip safety
THIS IS
following:
RELEASE
pump
fluid
PROCEDURE
safety
in a locked
and
unplug
pressure
TREAT
carefully.
anyone else.
your
NOT
electrical
from
AS
surgically
body to
AN
AIR
position.
entire
system
gun.
safety
in a locked
position.
3000 psi with
of
the
It is
as
or
a
of
cord.
or
A
WARN
develop. NEVER exceed the pressure rating
of
any component in the system.
6)
WARNING: The paint develop leaks from wear, kinking, abuse, etc. A leak is capable of injecting fluid into the skin, therefore the paint hose should be
inspected before each use. NEVER attempt to plug a hose with your
body, adhesive tape makeshift device. Do not attempt to repair a spray hose. with a new grounded hose. Use only with hoses that have spring guards. NEVER use less than
7) Be sure being used and the object being sprayed are properly grounded to prevent static discharge or sparks which could cause fire
or
explosion. WARNING: hold the gun against metal container when flushing system prevent static discharge. CAUTION: reduce the risk expose to rain. Store indoors.
GROUNDING INSTRUCTIONS: This product should be grounded. of
an electrical short circuit, grounding reduces the risk providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug.The plug be
plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
50' of hose with this unit.
that
of
of
IN
hose
can
any
part
of
or
any
other
Instead, replace it
the airless equipment
ALWAYS
with tip removed, to
electrical shock, do
In the event
electric shock by
To
not
must
GROUNDED
OUTLET BOX
GROUNDED OUTLET
DANGER - Improper installation of the grounding plug can result in a risk of electric shock. the
cord or plug is necessary, connect the grounding wire to either flat blade terminal. having an outer surface that is green (with
or grounding wire. Check with a qualified electrician
If repair
The
without yellow stripes) is the
or
serviceman if the grounding
or
replacement
do
not
wire with insulation
of
21
0 bar
instructions understood, the product is properly grounded. Do not modify the plug provided; if it the outlet, by
a qualified electrician.
• This product is for use on a nominal 120-volt circuit and has a grounding plug that looks like the plug illustrated below.
• Make sure that the product is connected configuration as the plug. No adapter should be used with this product.
EXTENSION CORDS: Use only a 3­wire extension cord that has a 3-slot receptacle pump. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current this pump draw.
For
lengths
25ft.
50 ft. 100ft. 150ft.
An line voltage resulting in loss of power and overheating. heavier gauge. number, the heavier the cord.
8) around the Additionally, the pump itself should be a minimum area. followed, there is the possibility of fire explosion with certain materials. ALWAYS manufacturer's safety precautions and warnings. material any source
9) protective eyewear while spraying. Additional personal protective equipment may material being sprayed and conditions of ventilation. Always contact supplier of material being sprayed for recommendation.
1
0) Keep all extension poles clear of
electrical wires.
11) NEVER alter this equipment; doing malfunction.
12) NEVER leave equipment
unattended. Keep away from children anyone not familiar with the operation airless equipment.
are
not completely
or
if in doubt as to whether
will not fit
have
the proper outlet installed
to
an outlet having the same
that
will accept the plug on the
will
less
than
undersized cord will cause a drop in
If in doubt, use the next
The
ALWAYS
If these instructions are not
ALWAYS
be required depending on the type
keep the working area
pump
of
25' (7.5m) from the spray
follow the coating
Never
near
open flames, pilot lights
of
ignition.
wear
Use
extension 16AWG 14AWG 12AWG 10AWG
smaller the gauge
well ventilated.
or
solvent
spray flammable
spray masks and
or
modify any part
so
could cause it to
gauge
or
or
of
of
of
or
5
Page 6
NO USE
LA
ROCIADURA A PRESION ALTA
EL
EQUIPO ANTES DE LEER ESTA SECCION
ADVERTENCIA
PUEDE
CAUSAR LESION GRAVE.
Presion de Trabajo Maxima 3000 Iibras
Una
pistola
le
introduzca
liquidos fugas, cuerpo texico. Ia
lesion gangrene, y puede y
permanente o en lesionada. precauciones de
rociadura EXPUESTO A LA TO
XI
COS INMEDIATAMENTE LA
HERIDA
CORTADURA!
NOTA t6xicos traumatica. quirurgicamente demore toxicidad. trata
de toxicos necesaria un
cirujano
mano.
1)
Maneje Mantengase apunte NUNCA se
ponga
Ia
pistola o de SIEMPRE pistola utilice
2)
JAMAS
Ia
pistola objeto de
Ia
pistola,
PISTOLA
3)
JAMAS desarmar o reparar antes
PROCEDIMIENTO DE DESCOMPRESION
rociadora
liquido a presion
bajo
presion
pueden
penetrar
cantidades
Si
no
se
puede
causar
Por
lo
estrictas
sin
POR
COMO
PARA
en
Ia
piel
Es
importante
eltratamiento
La
toxicidad
Ia
penetracion
en
Ia
corriente
Ia
consulta
especialista
Ia
alejado
Ia
pistola
permita
en
contacto
alguna
mantenga
mientras
el
protector
intente
hacia
atras
sostenido
ya
DE
ROCIADURA intente
con
los
pasos
sin
alta,
de
en
Ia
considerables
atiende
rapida y apropiadamente,
muerte resultar Ia
amputaci6n
tanto,
hay
al
usar
aire.
Sl
USTED
PENETRACION
INYECCION,
AL
MEDICO.
Sl
FUERA
EL
MEDICO:
es
una
herida
mas
pronto
para
es
asunto
de
sanguinea.
con
uh
en
de
Ia
usted u otra
parte
con
fuga
trabado
este
rociando.
de
seguridad
forzar
con
el
Ia
mano
NOSE
quitar
el
equipo
siguientes:
tratar
ciertos
Ia
rociadura
boquilla.
alguna
el
de
lo
pistol a de
hacia que
no
con
que
A. Coloque el seguro de
en posicion trabada.
B. Apague
tambh~n
C.
Descargue de sistema
D.
Vuelva a trabar el seguro.
4)
Antes boquilla liquido
5)
Ajuste uso.
JAMAS cuadrada todas
las
Ia
bomba y desconecte
el cable de electricidad.
Ia
presion del
todo
el
y de Ia pistola.
de
lavar
el
mas
esta
sistema,
bajo
posible.
las
conexiones
3000
unidad.
conexiones,
Iibras
de
rociadura y ajuste
al
valor
todas
supere
con
mangueras,
aire
requiere
muy
alta.
Ia
rociadura o de
piel e inyectar
de
liquido
del
tejido
en
incapacidad
de
que
invesligar
el dedo,
TRATA
Ia
Ia
emplear
cualquier
HA
EST
DE
CONSUL
iNO
UNA
MERA
La
penelraci6n
seria
y
Ia
herida
posible.
Ia
serio
cuando
revestimientos
Puede
cirujano
plastico
reconstruccion
con
JAMAS
persona.
de
su
chorro
de
Ia
manguera.
el
seguro
SIEMPRE
de
Ia
boquilla.
flujo
delliquido
Ia
mano o un
contra
Ia DE
DE
A1RE.
boquilla
haber
Ia
pistola
ni
sin
llquido
siempre
Ia
presion
antes
por
Asegurese
pulgada
de
arliculaciones
que
Los
en
o
seria
parte
equipo
ADO
TE TRATE
No
que
cuidado.
cuerpo
liquido
de
Ia
boquilla
UNA
cumplido
quite
del de
cada
que
giratorias y demas
se
en
condiciones
se
las
el
de
se
sea o
de
de
por
Ia
presentan. presion sistema.
6) puede desgaste, pueden que inspeccionada intente
cuerpo o con
elemento manguera
con
Utilice resorte. 15,2 m con
INSTRUCCIONES
TIERRA:
En
caso proporciona electrica y reduce El
producto
un
alambre y de
enchufe
Ia
debidamente tierra, codigos y ordenanzas
PELIGRO -La enchufe de
choque emplazar alambre
terminales
aislamiento amarillas, Consulte a un no
comprende conexi6n a tierra o si producto No
modifique producto; un
electricista
tomacorriente
Este un
esta
de
JAMAS
de
cualquier
ADVERTENCIA:
presenter
inyectar
Ia
manguera
obturar
una
solamente
JAMAS
de
Un tomacorriente con un conexi6n a tierra.
producto
circuito
dotado
fugas
retorcimienlo,
liquido a traves
antes Ia
tela
improvisado.
de
rociadura;
manguera
use
esta
unidad.
Este
producto
de
corto
una
via
esta
dotado un
debe
enchufarse
instalado y dotado
acuerdo
de
puesta a tierra
electrico.
el
cordon o el
de
puesta a tierra a ninguna
de
cuchilla
exterior
es
el
alambre
electricista o tecnico
bien
esta
conectado a tierra
el
enchufe
si
no
encaja competente apropiado.
ha
de
tension
de
por
elementos
tolerar
componente
de
pintura
manguera
adhesive o cualquier
nueva
mangueras
una
circuito,
de
el
riesgo
enchufe
con
instalacion
Si
verde,
las
sido
un
enchufe
accesorios
las
altas
exceda
Ia
clasificacion
La
manguera
como
resultado
abuso,
etc.
de
debe
de
cada
uso.
con
una
No
intente
en
cambio
conectada a tierra.
con
manguera
Almacenar
PARA
LA
PUESTA
debe
conectarse a tierra.
Ia
conexion a tierra
escape
para
de
choques
de
un
cable
de
puesta a tierra.
en
un
tomacorriente
las locales.
es
plana.
instrucciones
tiene
en
de
estipulaciones
incorrecta
podria
necesario
enchufe,
nominal
no
El
alambre
con o sin
de
puesta a tierra.
dudas
correctamente.
que
viene
el
tomacorriente,
que
instale
disefiado
de
de
puesta a tierra
presiones
del
Las
Ia
ser
JAMAS
reparar
reemplacela
protector
de bajo
conexion
crear
conecte
competente
de
con
para
120
pulgada cuadrada (psi), 210 bar
esten
que
de
de
pintura
del
fugas
piel,
por
parte
de
su
otro
una
de
menos
techo.
A
Ia
corriente
electricos.
provisto
de
a
de
los
del
el
riesgo
reparar o re-
el
de
las
dos
con
rayas
para
Ia
que
el
el
pida
el
usarse
voltios
semejante a Ia
Asegurese en configuraci6n ningun adaplador.
CORDON
cordon
lo
de
puesta a tierra receptaculo enchufe que
el
AI
usar
que
sea
Ia
corriente
Para
de
Un cafda potencia y recalentamiento. un
El
en y
calibre el
numero
7) este esten evitar ocasionar Sostenga receptaculo boquilla estatica. descarga
8) alrededor bomba 7,6 m de observan incendio o explosion SIEMPRE advertencies revestimientos y solventes. inflamable piloto o cualquier
9) anleojos rociadura. rociando y las ser
necesario adicional. proveedor
si
recomendaciones.
1
0)
Iuera
11)
este
a
deficiencies
12) fuera persona equipo
de
un
tomacorriente
DE
de
extension
con
que
viene
cordon
un
cordon
suficientemente
que
tramos
de
7,6m 15,2m
.
30,4
m
45,7m
cordon
demasiado
de
Ia
tension,
mas
de
calibre,
Asegurese
empleando y el
correctamente descargas
incendio o explosion.
SIEMPRE
de
desprendida,
ADVERTENCIA:
electrica,
SIEMPRE
de
Ia
en
si
debe
Ia
operacion
estas
observe
de
cerca
SIEMPRE
de
proteccion
Segun
usar
Siempre
del
Mantenga
del
alcance
JAMAS
equipo,
ya
de
JAMAS
del
alcance
no
familiarizada
sin
aire.
ilustrada
que
del
EXTENSION-
tres
de
extension
su
menos
grueso.
de
estaticas o chispas
metal
mantenga
bomba
instrucciones,
los
de
fuente
use
condiciones
material
todas
altere o modifique
que funcionamiento. deje
mas
el
producto
que
tenga
enchufe.
con
con
de
producto
ocasionando
que
no
estar
las
fabricantes llamas
el
tipo
equipo comuniquese
de
ello al
de
No
trifilar
que
Ires
cuchillas, y un
ranuras
que
el
producto.
este
extension,
grueso
usara.
de:
Use
corto
Si
Cuanto
mas
grueso
el
equipo
objeto
que
conectados a tierra
Ia
pistola
allimpiar
para
evitar
Para
exponer a Ia
ellugar
bien
ventilado.
ubicada a no
de
rociadura.
con
ciertos
precauciones
Nunca
expuestas,
de
ignicion.
mascaras
durante
de
material
de
ventilaci6n
personal
para
conseguir
las
varas
cables
electricos.
puede
equipo
los
solo.
nifios o de
con
Ia
adelante.
este
enchufado
Ia
misma
debe
usarse
Use
solo
tenga
acepte
en
cerciorese
para
cordones
16AWG 14AWG 12 10AWG
provocara
una
tiene
mas
sera sin
se
ADVERTENCIA:
contra
el
sistema
Ia
reducir
existe
materiales.
sobre
apropiadas
Ia
operacion
con
de
parte
causar
operacion
un
un
enchufe el
Cerciorese
buen
estado.
de
transporter
de
calibre:
AWG
una
perdida
dudas,
use
pequeiio
el
cable.
aire
que
intenta
rociar
para
que
podrian
el
con
descarga
riesgo
lluvia.
de
trabajo Ademas,
menos
Sino
se
el
riesgo
y
rocfe
material
llamas
y
de
que
se
esta
puede
protector
el
extension
alguna
Mantengalo cualquier
de
de
de
sea
Ia
de
Ia
de
de
de
6
Page 7
NE PAS UTILISER LE MATERIEL AVANT D' A VOIR
LU
CETTE SECTION
ATTENTION!
LES PULVERISATEURS A HAUTE PRESSION PEUVENT
Le
liquide
introduit
pulverisateur
extremement
pression,
fuite
peau
liquide traitee voulue,
provoquer
donner voire a !'amputation prudence !'utilisation EN MEDECIN LA D'UNE
Une lesion trailer perdez !'injection. cas certains d'un chirurgie conseillee.
a
vers
autre de liquide quelconque TOUJOURS lorsque Veillez a TOUJOURS surete a Ia
liquide
votre
du PISTOLET aucune pompe surpression.
demonter l'appareil suivante:
enlevez
en
quelconque,
et
d'injecter
toxique
promptement
Ia
lesion
Ia
lieu a de
extreme
de
CAS
D'INJECTION,
IMMEDIATEMENT.
BLESSURE
SIMPLE
REMARQUE A L'INTENTION
injection
traumatique chirurgicalement
pas
de
II
s'agit
d'injection
revetements
chirurgien
reconstructive
1)
Maniez
l'ecart
de
Ia
aucune
personne.
votre
corps
s'echappant
au
vous
buse
2)
N'essayez
dans
main
ou
pistole!.
CET
PULVERISATEUR A AIR.
piece
non
equipee
3)
N'essayez
ou
avant
PROCEDURE DE
PRESSION
A. Verrouillez
B. Arretez
cordon electrique.
C.
Delestez systeme du
pistolet.
D.
Reverrouillez Ia surete de
. detente.
4)
Avant
de
toujours
dans
sans
air
doit
elevee.
provenance
dans
causae
necrose
serieux
materiel
COMME
COUPURE!
penetrant
temps a rechercher directe
plasticien
le
pistole!
buse.
partie
Ne
entrer
niveau
le
levier
n'etes
JAMAIS
le
pistole!
d'un
APPAREIL
de
JAMAIS
de
reparer
d'avoir
Ia
Ia
et
proceder
Ia
l'etre a pression
Les
liquides a haute
du
sont
capables
d'importantes
l'organisme.
et
avec
de
des
tissus
handicaps
du
membre
s'impose
de
pulverisation
CONSULTEZ
S'IL
Ia
peau
grave
qu'il
aussitot
Ia
d'un
risque a envisager
dans
exotiques.
ou
de avec
N'en
dirigez
de
votre
laissez
en
contact
du
pistole!
du
flexible.
de
surete
pas
occupe a pulveriser.
utiliser
du
pistolet.
de
au
moyen
objet
maintenu
materiel
sans
d'une
d'enlever
accompli
DE
DELESTAGE
Ia
surete de
pompe et debranchez le
pression dans tout le appuyez
au
buse
de
PROVOQUER
DE
SERIEUSES LESIONS
Pression de travail maxi male: 3000
un
pistole!
pulverisateur
de
penetrer
quantites
Si
elle
toute
!'attention
Ia
sorte
peut
ou
Ia permanents,
atteint.
done
lors
NE
TRAITEZ
S'
AGISSAIT
DU
constitue
est
important
que
possible.
Ia
toxicite
le
circuit
sanguin
La
consultation
d'un
specialists
Ia
main
peut
soin.
Maintenez-vous
JAMAIS
corps
ou
JAMAIS
soupape
vers
aucune
avec
ou
d'une Verrouillez
de
Ia
detente
un
dispositif
refouler
le
de
votre
centre
N'EST
PAS
air
avec
de
Ia
Ia
procedure
Ia
sur
Ia
rinc;:age
du
pulverisation
ou
d'une
Ia
de
n'est
gangrene
Une
de
sans
air.
UN
MEDECIN
une
de
de
en
de
de
etre
Ia
buse
aucune
partie
le
flux
de
fuite
de
flux
de
doigt,
Ia
buse
UN
N'utilisez
une
buse,
de
detente.
detente
Ia
systeme,
et
reglez
pas
et
PAS
:
Ne
Ia
de
Ia
pression
au
5) hydrodynamique depassez pression flexibles sont
bien pressions capacite du
systeme.
d'electrocution,
6) produire de
l'usure, auxquels injections par
Ia d'inspecter N'essayez
votre
corps, fortune. flexible un
nouveau n'utiliser securite a ressort 15,2 m de
7)
et
que
Ia
terre, d'electricite de
provoquer ATTENTION: centre systeme, JAMAIS de
flammes source
INSTRUCTIONS produit d'un
court-circuit
le
risque
fuite
pour pourvu fiche
appropriee
etre
branchee
a
Ia
terre
codes
DANGER
terre
peut
electriques.
niveau
Serrez
bien
JAMAIS,
de
3000
accessoires,
capables
prevues.
de
pression
DANGER : Afin
ATTENTION : Des
voie
doigt
Assurez-vous
n'exposez
le
long
du
des
torsions,
il
est
eventuellement
de
liquide
de
telles
le
flexible
JAMAIS
ou
de
de
ruban
adhesif
N'essayez
de
pulverisation ; remplacez-le
flexible
que
les
flexibles
flexible
I'
objet a peindre
de
fac;:on a eviler
statique
un
Tenez
un
recipient
apres
en
de
substanc~s
nues,
d'allumage. doit
etre
mis a Ia
de
chocs
le
courant
d'un
cordon
de
sur
adequatement
et
reglements
BOX
-
La
provoquer
Si
le
le
plus
taus
avant
psi.
de Ne
flexible
tout
pas
N'utilisez
avec
incendie
en avoir
lampes
Rangez a l'interieur.
electrique,
electriques
une
PRISE A LA
pose
cordon
Iaible
les
raccords
chaque
avec
Assurez-vous raccords,
nominale
dans
fuites.
avant
d'obturer
autre
mis a Ia
que
ou
TOUJOURS
DE
electrique. possedant mise a Ia
locaux.
MfSE A LA
un
emploi.
cet
appareil,
resister
metallors
articulations,
aux
depassez
non
cet
sont
toute
prise
TERRE
inappropriee
JAMAIS
d'aucun
de
reduire
pas a Ia
fuites
risquent
de
peinture
des
rudes
soumis.
Ia
peau
sont
II
est
done
chaque
une
!uite a I'
membre
ou
de
tout
plus
de
terre.
munis
de
JAMAIS
appareil.
le
materiel
adequatement
toute
decharge
etincelle
ou
une
explosion.
du
ate
Ia
buse.
inftammables a proximite
temoin
ni
MISE A LA terre.
Dans
Ia
mise a Ia
en
assurant
Ce
un
fil
terre.
qui
est
conforrnement a tous
TERRE
MISE
risque
de
ou
Ia
fiche
possible.
du
que
hautes
pluie.
traitements,
usage.
de
autre
reparer
Veillez
dispositifs
sans
le
rinc;:age
Ne
d'aucune
TERRE : Ce !'hypothese
produit
de
La
posee
de
chocs
doit
systeme
Ne
une
taus
les
etc.
Ia composant tout
risque
de
se
sous
l'effet
Les
possibles
important
aide
de
votre
moyen
un
pluto!
par
a
de
moins
de
air
utilise
mis
susceptible
pistole!
du
vaporisez
terre
reduit
un
fil
est
terre
avec
fiche
doit
et
mise
les
Ia
fiche
etre
repare
psi -21 0 bar
ou
remplace, l'une une (avec Consultez service parfaitement si
vous
produit Ia
fiche faites competent
etc.
a
Ce a
tension
terre
S'assurer prise Aucun produit..
CORDONS
uniquement
de
pourvu
et
une
Ia
pompe.
rallonge
cordon suffisamment que
Pour de
moins
15,2 30,4 45,7m
Un
de
tension perle doute, puissant calibre
de
de
8) pas essentiel zone egalement distance
pulverisation. defaut d'incendie
precautions chaque
9) lunettes pulverisation. personnelle
type
d'aeration. recommandations a votre
1
distance
11) partie causer
12) surveillance. et
de
I'
usage
ne
ou
isolation
ou
ne est
poser
produit
qui
ayant
d'une
prise a trois
de
consommera
les
raccordez
I'
autre
borne a lame
dent
sans
rayures
un
electricien
competent
les
instructions
pouvez
dument
foumie ; si
Ia
prise
est
destine a etre
nominale
ressemble a Ia
que
le
Ia
meme
adaptateur
DE
un
cordon
fiche
Assurez-vous
est
en
bon
rallonge,
puissant
longueurs
de
7,6m
m m
cordon
sous-calibre
secteur
de
puissance
utilisez
le
Plus
le
est
bas,
Le
protege
de
Portez
de
0)
quelconque
toute
plus
moteur
centre
d'assurer
travail
et
important
minimale
Certains
de
suivre
ou
d'explosion.
et
avertissements
solvant
ou
TOUJOURS
de
protection
D'autres
peuvent
produit
pulverise
Demandez
Maintenez
des
fils
N"
alterez
des
defaillances.
Ne
laissez
Gardez-le
personne
de
materiel
electrique
Ia
si
affirrner
mis a Ia
elle
produit
RALLONGE­de
fentes
cette
ayant
calibre
numero
des
de
ces
revetement
!cutes electriques. ou
de
JAMAIS
pas
le
plate.
surface
exterieure
jaunes)
est
ou
un
vous
appropriee
de
ne
etat. veillez a en
et
le
les une
de
consignes,
etre
ne
inexperimentee
sans
technicien
ne
comprenez
de
mise a Ia
avec
certitude
terre.
ne
rentre
·pas
par
utilise
120
volts
fiche
illustree
est
branche
configuration
doit
etre
utilise
de
rallonge a trois
mise a Ia
Utilisez
une
alentours
7,6 m de
lors
cet
terre a trois
qui
acceptera
que
votre
Lorsque
utiliser
pour
transporter
pompe.
une
16AWG 14AWG 12 10AWG
provoquera
pour
consequences
surchauffe.
immediatement
de
cordon
est
de
cet
explosions.
bonne
ventilation
de
maintenir
Ia
materiaux
articles
toujours
modifiez
un
Suivez
du
utilise.
un
masque
de
vos
de
necessaires
et
les
conditions ses
foumisseur.
les
tiges
JAMAIS
appareil,
le
materiel
hors
de
portee
air.
fil
de
terre
Le
le
Ne
eta
Utilisez
cordon
vous
rallonge
AWG
puissant
appareil
II
Ia
zone
presentent,
TOUJOURS fabricant
travalix
protection
de
ce
a
fil
possedant
est
verte
fil
de
terre.
de
pas
terre
que modifiez dans
Ia
un
Ia
prise,
electricien
sur
un
circuit
une
fiche
ci-apres.
sur
une
que
Ia
fiche.
avec
ce
fils
lames,
Ia
fiche
de utilisez un
le
courant
de
calibre
une
chute
En
cas
plus
n'est
est
done
de
Ia
pompe.
pompe a une
de
risque
de
et
des
de
suivant
rallonge
une
qui
pourrait
sans
des
enfants
quant
a
ou
le
pas
un
une
de
II
est
a
les
le
a
de
de
7
Page 8
FIRE OR EXPLOSION HAZARD
Static electricity is created by the high velocity of fluid through the pump, hose and tip. is not properly grounded, sparking may occur and the system may become hazardous.
in
plugging fluids being sprayed. Always plug the sprayer into flush of
the container
injury. If you experience any static sparking or slight shock while using this equipment, stop spraying immediately. Check the
entire system for proper grounding.
or unplugging a power supply cord, or starting a gas engine. Sparks
an
outlet at least 25' away from the spray area. WARNING: Always
the
unit
into
a separate metal container
to
assure
proper
grounding
Do
not use the system again until the problem has been corrected.
with
and
the
spray
prevent
tip
static
removed
discharge
and
which
If
every part of the spray element
Sparking may also occur when
can
ignite fumes from solvents or the
the
gun
held
could
firmly
cause
against
serious
the
bodily
side
ELECTRIC MOTOR
The electric around WARNING: any
flammable solvents.
the
motors pump Always
used
by
TITAN are
well ventilated. Additionally,
keep
pump
outside
not
explosion
of
any
proof.
the
pump
enclosed
Therefore,
itself
should
spray
area. Never clean
it
be a
is
essential
minimum
the
to
keep
of
25'
exterior
the
from
of
working
the
the
pump
spray
area
area.
with
GAS ENGINE {Where Applicable)
Always solvents hot object, i.e.
keep
pump
away
surface can
water
outside
from
engine exhaust. (Never
ignite
pipe. NOTE: Refer
of
any
and cause a fire.)
enclosed
Always
to
engine
spray
area. Keep area
fill
the
fuel
attach
owner's
tank
while
ground
manual
around
the
wire
for
additional
engine
located
pump
well ventilated. Keep all
is
running
on rear
safety and service
of
engine
or
hot. Fuel
spilled
to a grounded
information.
on a
FLUID SECTION-SOLVENTS
Halogenated Hydrocarbon solvents can cause an explosion when used with aluminum or galvanized components closed serious injury, death and/or substantial property damage. Cleaning agents, coatings, paints, etc. may contain . Halogenated Hydrocarbon solvents. Titan Tool and will TITAN EQUIPMENT.
(pre~surizable)
be
affected by Halogenated Hydrocarbon solvents.
fluid system (pumps, heaters, filters, valves, spray guns, tanks, etc.). The explosion could cause
Inc. spray equipment includes aluminum or galvanized components
DO
NOT USE HALOGENATED HYDROCARBONS
in
IN
a
EXPLANATION OF THE HAZARD
There are three key elements to the Halogenated Hydrocarbon (HHC) solvent hazard. These elements are:
1. The presence Aluminum
2.
3.
Equipment
all three elements are present, the result can
When with very little aluminum or galvanized metal: any amount of aluminum is too much. The reaction is unpredictable. Prior use of
an
HHC solvent without incident (corrosion or explosion) does NOT mean that such use is safe.
of
HHC solvents.
or
galvanized parts.
capable
of
withstanding
pressure.
be
an extremely violent explosion. The reaction can
be
sustained
PELIGRO DE INCENDIO 0 EXPLOSION
La
alta velocidad del lfquido a traves de componente del equipo de rociadura no esta conectado a tierra correctamente pueden producirse chispas y se
vuelve peligroso. Tambien pueden producirse chispas al enchufar o desenchufar cables electricos o
funcionamiento un motor a gasolina. Las chispas pueden encender los vapores provenientes de los solventes o
lfquidos rociados. rociadura. ADVERTENCIA: Lavar siempre Ia unidad en un recipiente metalico separado, habiendo
boca del
correcta y evitar Si
ocurren chispas immediate. Verifique que hasta que
rociador
el
Siempre conecte
y teniendo Ia pistola firmemente
Ia
descarga estatica
de
electricidad estatica o
el
sistema
problema haya sido resuelto.
MOTOR ELECTRICO:
Los
motores area de trabajo alrededor de Ia bomba bien ventilada. Ademas, Ia minima de 25 pies (7.5 m) del area de rociadura. ADVERTENCIA: Mantener siempre Ia bomba afuera de cualquier
electricos utilizados
area de rociadura cerrada. Nunca
Ia
bomba, manguera y
el
rociador a un enchufe ubicado a no menos de 25 pies
contra
que
podrfa
si
en
su
totalidad este conectado a tierra correctamente. No vuelva a usar
por
TIT AN
sufre
no
son
limpie
causar
un
shock electrico ligero mientras usa
a prueba
el
Ia
el
lesion
exterior
boquilla produce electricidad
lado
del recipiente para asegurar
corporal
de
explosion.
de
Ia
grave.
bomba
bomba
Por
lo
tanto, es esencial mantener el
misma
debe estar a
con solventes inflamables.
de
el
equipo, deje de rociar de
estc:Hica.
al
distancia de
una
una
Si algun
el
sistema
poner
en
de
los
Ia
zona
de
quitado
puesta a tierra
distancia
el
sistema
Ia
8
Page 9
MOTOR
Siempre bomba combustible caliente motor el manual
A GASOLINA: (Si
mantenga
bien
ventilada. Mantenga
cuando
puede
debe
estar
de
Ia
bomba
el
encenderse y
siempre
uso
del
motor
fuera
afuera
motor
este
producir
adherido a un
para
informacion
aplicable)
de
cualquier
todos
los
solventes
funcionando
un
incendio).
objeto
zona de rociadura cerrada. Mantenga
lejos del escape del
o caliente. El
El cable a tierra
conectado
adicional
sobre
combustible
a tierra,
seguridad y
por
motor.
derramado
que
esta
ubicado
ejemplo,
mantenimiento.
(Nunca
una
caiieria
el
area alrededor liene el tanque
sobre
una
superficie
en Ia parte
de
de agua. NOTA: Vea
atras
de
de
del
Ia
SECCION FLUIDO-SOLVENTES
Los solventes a base de hidrocarburos halogenados pueden provocar explosion cuando se usan con componentes
en
un
galvanizados o de aluminio pistolas de rociadura, tanques, etc.) La explosion podrfa causar lesiones serias e inclusive materiales de consideraci6n. Los llquidos de limpieza, revestimientos, pinturas, etc. pueden contener solventes a base de hidrocarburos halogenados. aluminio y HALOGENADOS
sera afectado por solventes a base de hidrocarburos halogenados. NO USE HIDROCARBUROS
EN
EL EQUIPO TITAN.
sistema trquido cerrado (sujeto a presion) (bombas, calefactores, filtros, valvulas,
Ia
muerte, asf como daiios
El
equipo de rociadura ofrecido por Titan Tool Inc. tiene componentes galvanizados o de
EXPLICACION DEL RIESGO
Hay tres elementos fundamentales que condicionan
de
capaz
solventes
galvanizados
de
tolerar
1. Presencia
2.
Componentes
3.
Equipo Cuando todos estos elementos estan presentes, puede tener aluminio es excesiva. La reaccion no puede predecirse.
halogenados haya sido usado anteriormente sin accidentes (corrosion o explosion) peligroso.
Iugar aun cuando Ia cantidad de aluminio o metal galvanizado sea muy pequeiia: cualquier cantidad de
de
hidrocarburos
o de
presion.
el
riesgo de los hidrocarburos halogenados, a saber:
halogenados.
aluminio.
el
resultado puede ser una explosion sumamente violenta. La reaccion
El
hecho
de
que
un
solvente a base de hidrocarburos
NO signifies que dicho uso
noes
DANGER!
RISQUE o•INCENDIE
La
vitesse du liquide a travers
ne
de pulverisation rendre cordon d'enflammer les vapeurs des solvants ou les prise situee l'appareil pistolet statique
Si Iegere decharge electrique les
le systeme dangereux.
d'alimentation electrique
a
dans
contre
susceptible
vous remarquez
elements du systeme sont bien mis a
sont pas mis a
au
moins 25 pieds (7,5 m) du pulverisateur et
un
recipient metallique
le cote
de
Ia
formation d'etincelles sous l'effet de
MOTEUR ELECTRIQUE
Les
moteurs
d'assurer
maintenir Ia pompe a
N'introduisez jamais Ia pompe
MOTEUR
N'introduisez jamais soient remplissez chaude, le
toujours
a l'arriere
sur
les mesures de securite et d'entretien pertinentes, consultez le manuel
electriques
une
bonne ventilation de Ia zone
a l'aide de
AU
GAZ (le cas echeant)
bien aeres.
jamais
gaz
pourrait s'enflammer
du
moteur a un
une
solvants
Ia
le reservoir a
Ia
pompe le flexible et
Ia
terre de maniere adequate, ils risquent de favoriser
Des
etincelles peuvent egalement se produire lors de branchement
ou
lors de
du
recipient
causer
pompe
pompe
des
en
cours d'utilisation du materiel, arretez immediatement
utili~es
distance
objet
par
dans
inflammables.
dans
Ne
placez
carburant
mis
Ia
mise
liquides pulverises. Veillez done toujours a brancher
distinct
afin
d'assurer
blessures
Ia
terre. Ne remettez pas
TIT AN
minimale
une
zone
une
zone de pulverisation fermee. Veillez a ce
aucun
lorsque
et
provoquer
a Ia terre (par exemple,
Ia
buse produit de l'electricite statique.
en
marche d'un moteur
apres
avoir
une mise a Ia terre appropriee
graves.
Ia
ne
sont
pas
de
travail
de
de
solvant a proximite
et
25
pieds
pulverisation fermee. Ne nettoyez
le
moteur
un incendie.) Veillez a
OU
de
Ia
zone
enleve le bee de pulverisation
presence d'electricite statique ou que vous ressentez une
le
systeme
proteges contre les
des
environs
(7,5 m) de
du
tourne ou s'il
une
conduite d'eau). REMARQUE:
o·exPLOSION
Si
tous les elements du materiel
Ia
production d'etincelles et de
ou
debranchement d'un
au
gaz.
De
telles etincelles sont susceptibles
le
pulverisateur dans une
de
travail. MISE EN GARDE:
et
de prevenir
Ia
pulverisation. Assurez-vous que tous
en
marche avant d'avoir resolu
explosions.
de
Ia pompe. II
Ia
zone de pulverisation. ATTENTION:
systeme d'echappement
est
toujours
fourni
est
jamais
que
les
chaud. Renverse
bien
raccorder le
avec le moteur.
Toujours
et
en tenant fermement le
une
II
est
done essentiel
egalement important
nettoyer l'exterieur
environs
du
moteur. (Ne sur
Pour
rincer
decharge
le
problema.
de Ia
pompe
une surface
fil
de terre
plus
de
details
de
de
situe
Ia
SECTION HYDRODYNAMIQUE-SOLVANTS
Les solvants a hydrocarbure halogens sont explosifs
hydrodynamique L'exl?losion provoquee pourrait donner lieu
ferme (pressurisable) (pompes, radiateurs, filtres, soupapes, pistolets pulverisateurs, reservoirs, etc.)
a des lesions corporelles graves
en
presence de pieces galvanisees
ou
meme mortelles et/ou a de serieux
9
ou
en
aluminium dans
un
systeme
Page 10
degfds materiels. Certains produits d'entretien, revetements, peintures et autres liquides contiennent
hydrocarbure halogens.
composB;.nts,galvanises
HALOGENES DANS
Les
appareils pulverisateurs
sensibl§ls
LE
MATERIEL TITAN. .
aux solvants a hydrocarbure halogens. N'EMPLOYER
de
Ia
Titan Tool
Inc.
comportent des pieces
PAS
des
solvants a
en
aluminium et
D'HYDROCARBURES
des
EXPLICATION DU RISQUE
Le danger que presentent
1. La presence de solvants a hydrocarbure halogene
2.
La
presence de pieces en aluminium ou galvanisees
3. Un materiel capable de supporter des pressions elevees
La
combinaison en presence d'une quantite minime d'aluminium deja trop.
La
aucun incident (corrosion
de
ces
reaction est imprevisible. Toute utilisation anterieure de solvant a hydrocarbure halogens n'ayant donne lieu a
les
solvants a hydrocarbure halogene se caracterise par trois elements
trois elements peut donner
ou
explosion)
NE
CONSTITUE NULLEMENT
lieu a une
ou
de
explosion extremement violente.
metal
galvanise.
En
un
fait,
signe
Ia
moindre trace d'aluminium
de
securite.
cles:
La
reaction
peut se produire
en
constitue
HALOGENATED SOLVENTS
DEFINITION - Any hydrocarbon solvent containing any Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents.
of
the elements as listed below: J
SOLVENTES HALOGENADOS
DEFINICION - Cualquier solvente a base de hidrocarburos que contenga cualquiera de estos elementos:
EJEMPLOS (lista parcial):
Consulte
Ia
informacion suministrada por
contiene solventes
su
proveedor
de
materiales para determinar
de
Hidrocarburos Halogenados.
si
un
solvente o revestimiento
SOLVANTS HALOGENES
DEFINITION-- Tout solvant a hydrocarbure contenant l'un des elements suivants:
EXEMPLES (liste incomplete):
Pour determiner
si
vos solvants
ou
revetements contiennent des solvants a hydrocarbure halogens, consultez votre
foumisseur.
Fluorine (F) "-fluor-" Chlorine (CI) "-chloro-
11
SOLVENTS:
SOLVENTS:
tetrachloride
dichloride
Iodine (I) 11-lodo-
METHYLENE DICHLOROMOETHANE
Monochlorobenzene Orthodichlorobenzene Perchloroethylene
TRICHLOROETHANE
Trichloroethylene Monochlorotoluene
EXAMPLES
(not
all-inclusive):
FLUOROCARBON
·
Dichlorofluoromethane
Trichlorofluoromethane
BROMINATED
Ethylene Methylene Methyl
dibromide
bromine
SOLVENTS:
SOLVENTS:
chlorobromide
Bromine (Br) "-bromo-
IODINATED
N-butyl
iodide
Methyl
iodide
Ethyl
iodide
Propyl
iodide
CHLORINATED
. .
Carbon Chloroform
Ethylene
START-UP PROCEDURE
WARNING: label
on
IMPORTANT: Whenever starting or cleaning this this sprayer for Do not operate dry.
High
pressure device, thoroughly
the sprayer.
more
than I 0 seconds without
read
fluid,
and
understand
sprayer,
this
can
always
cause
the
warning
reduce
unnecessary wear
engine
section
or motor
located
to
the
11
11
CHLORIDE
in
speed.
packings.
or
the
owner's
Additionally,
manual
never operate
and
the
Step 1: Before
A.
Tighten suction
not install
they
are guard. overpressurization, causing a component
you
plug
in
the power
and
return
tip
yet,
or
remove
electrically grounded
This
is
to
reduce
the
cord
to
the
electrical outlet or start
hoses,
if installed. WARNING:
risk
then
install a minimum
and
rated
for at
least
of
serious bodily injury caused
rupture.
If
you
3000
10
the
of
50'
are
supplying your
psi
(21 0 bar)
by
gas
engine,
of
nylon
airless spray
own
working
static sparking
do
the
hoses
pressure,
and
fluid
following:
hose
and
and
spray
and
that
injection
airless
gun,
the
gun
or
gun. be
has
Do
sure
a tip
Page 11
B.
Preset pressure control by turning the pressure control knob counterclockwise
C.
Place on-off switch in the off position.
D.
Be sure to fill the Wet Cup 1/3 full with Piston Seal Lubricant.
Step
2E: ELECTRIC MOTOR
A.
Check electrical service. Be sure it is 120V 15 amp minimum
B.
Plug electrical cord into a grounded outlet that is at least 25' from the spray area.
extension prong
C.
If a secondary hose and gun is not installed be sure the plug is secure.
D.
Place the suction tube into container containing mineral spirits.
Step
2G:
GAS
ENGINE {Where
A.
Check supplied.
B.
Fill
the could cause a fire. Close the black fuel shut off lever located under the air cleaner.
C. If a secondary hose and gun is not installed, be sure the plug is secure. D.
Place the suction tube into container containing mineral spirits.
E.
Open the fuel shut off lever by pushing it
F.
Move the throttle lever
G. Close the engine choke lever, located beneath the air cleaner. H.
Tum the engine switch on. prime position.
I.
Pull the starter rope. Holding the frame with one hand, pull the rope rapidly and firmly. Continue to hold the rope as you let it return. return rope until. engine starts.
or
the
gas
cords
use
an
engine
tank. Use
are a
three
wire, 12
adaptor.
oil
Be sure the engine
unleaded
Never
Applicable)
level. For instructions refer to the engine manual
high
aW?Y
from fuel tank.
Tum
gauge
exceed 150'
is
quality
pressure relief prime valve down to
minimum
of
cool. Refueling a hot engine
gasoline.
in
the direction of the arrow.
cord
extension
andthat
with a grounded
cord.
outlet is properly grounded.
Pull and
to
lowest setting.
Make
certain
plug.
Never
Remove Tip end Safety Guard
that
remove
Lock position
when flushing
all
third
Step
3: Flush oil out
mineral spirits before you begin to spray. A.
Pour 1/2 gallon mineral spirits into a metal container and insert syphon and return tube.
B.
Tum
cycle for approximately
Then
Step
4:
Prepare the paint according to manufacturer's recommendations. Remove any skin that
Strain the paint through a fine nylon mesh bag to remove particles that could clog spray tip.
Step
5: Place syphon and return tubes into paint container.
down for priming.
Step
6:
Tum
sprayer on and tum up pressure slightly. Let circulate on prime until
Step
7: Hold gun firmly against a metal container, disengage trigger lock and trigger gun against side of container. Then,
while gun is triggered, tum the pressure relief valve to the spray position. Keep the gun triggered until forced out of the system and the paint flows freely. Release the trigger and engage gun safety lock; set gun down while unit pressurizes.
Step
8: Check
Step
9: Turn off sprayer and relieve pressure by turning pressure relief prime knob to prime.
Step
10:
With gun trigger lock engaged, install tip and guard as instructed in separate tip
Step
11:
Tum
of
new paint pump: Oil is used by the factory for testing and protection. It is necessary to flush out with
pressure relief prime valve down to prime position and tum unit on. Increase pressure slightly. Let solvent
30 seconds. Then tilt syphon tube above container and let the sprayer pump itself dry.
tum
unit off. If you are going to use water based paints, repeat procedure using water.
may
have formed and stir.
Tum
pressure relief priming knob, located on side of pump,
no
bubbles filter up through the paint.
for
leaks
..
If any leaks occur, follow the proper pressure relief procedure before tightening.
or
gun manual.
sprayer on and rotate the pressure relief prime valve to the spray position.
all the air is
Step
12: Test on cardboard to check spray pattern. Adjust pressure just until the spray from gun is completely atomized.
CLEANING PROCEDURE
WARNING:
High Always away
from
pressure
clean
using
the
device-
low
sprayer. Never clean
Follow
pressure,
with
all
the
safety
the
spray
exterior
warnings
tip
removed.
of
the
11
located
pump
on
sprayer
Always
while
the
and
in
flush
into a separate
pump
is
the
owner's
plugged
in
manual.
metal
or
container
operating.
Page 12
PRESSURE
Step
1 : Engage trigger safety lock on gun.
Step
2:
Tum
off pump and release fluid pressure by turning the pressure relief prime valve located on the side of pump
down.
LOW
PRESSURE CLEANING PROCEDURE:
Step
3: Remove tip and let soak clean,
setting.
Step
4:
Tum
the pump on. Tilt syphon ·tube above paint container, allowing the sprayer
tube.
Step
5: Have available container of hot soapy water if spraying latex (or suitable solvent for oil base paints). Do not clean
with mineral spirits if using latex
Step
6: Place syphon tube into container with hot soapy water
Step
7:
To
save paint still of metal paint container. Be careful of splashing. When cleaning solution appears, shut off gun and place gun separate metal container. Repeat process if spraying with two guns.
Step
8: Trigger gun and let cleaning solution circulate for approximately 2-3 minutes, then
Step
9:
Tum
prime valve down and remove suction tube from cleaning container.
Tum
unit on and allow sprayer to pump dry.
RELEASE
in
PROCEDURE:
in
a small container of solvents
paint as this will make jelly.
or
spray hose, tum prime valve up to spray position, then carefully trigger gun into and against side
or
water. Adjust fluid pressure to lowest possible
to
pump itself dry through the return
solvents. Let circulate for 2-3 minutes, then tum unit off.
tum
unit off.
in
a
Step
1 0: Take a clean container of water
with water, pump a small amount corrosion.
Step
11: Take suction tube out
Step
12: Check filter on pump and gun. Clean
Step
13: Remove spray tip from solvent, clean with a soft bristle brush and store in a dry place.
of
container and let sprayer run itself dry.
or
solvent and using low pressure pump through system until clear. If cleaning
of.
mineral spirits or
or
replace.
TIT
AN
LS-1
0 solution through pump. This will protect against
FLUSHING SPECIFICATIONS
1.
New
Changing
2.
3.
Changing Changing
4.
5.
Storage:
Sprayer:
A. B.
A. Water-Base Paint: Flush with water, then mineral spirits and leave the pump, gun and hose filled with mineral spirits. prime valve to spray position. . B. to prime to relieve pressure and leave open. Return prime valve to spray position.
Oil is used by the factory for testing and protection. It If spraying water-base paint, flush with mineral spirits followed by water. If spraying oil-base paint, flush with mineral spirits only.
from
water-base
from
oil-base
colors:
To
Oil-Base Paint: Flush with mineral spirits. Shut off and unplug the sprayer, turn the pressure relief prime valve
Flush with a compatible solvent such
assure proper performance and long life, always clean the sprayer thoroughly before storing.
Shut off and unplug the sprayer and turn pressure relief prime valve to prime to relieve pressure. Return
to
oil-base: Flush with water, then mineral spirits.
to
water-base: Flush with mineral spirits, then water.
as
water or mineral spirits.
is
necessary to flush unit before spraying.
6.
Start-Up
After
Storage: A. Water-Base Paint: Flush out mineral spirits with water. B. Oil-Base Paint: Flush out the mineral spirits with the material to be sprayed.
in
Always dispose of mineral spirits
a proper way.
12
Page 13
The
following
painting Hold
the distance surface distance
Move
the
steady
rate. material speed
allows a full
or
sags.
techniques,
results.
gun
perpendicular
from
the
or
desired
of
12
to
gun
either
Moving
and
provides
surface.
spray
14
inches.
across
the
even
wet
coat
if
followed,
to
the
Depending
pattern,
gun
the
or
up
at a consistent
coverage.
of
paint
APPLICATION TECHNIQUES
will
assure
surface
on
gun
and
down The
to
be
and
always
the
type
should
the
speed
correct
applied
professional
at
equal
of
material,
be
held
at
surface
at
a
conserves
spraying
without
runs
a
Maintain uniform spray stroke action. Spray alternately from left
to
right and right to left. Begin movement of the gun before the
trigger is pulled.
Proper Technique
Holding the
surface
gun
farther
wider
spray change there
is
desire
to
the
gun
closer
and
produces a narrower
from
the
pattern. to a spray an
insufficient
spray
faster, a larger
1st 2nd 3rd 4th
PASS
to
the
surface If
runs,
sags
tip
with a smaller
amount
OVERLAP
EDGES
PASS
surface
deposits spray
pattern.
produces a thinner
or
excessive orifice.
Conversely,
of
paint
on
the
surface
orifice
tip
should
PASS
PASS
more
coat
paint
be
5th
PASS
paint
on
Holding
and
.
occur,
if
or
you
selected.
the
Wrong Technique
Too Thick
Avoid arcing or holding the gun at an
uneven finish.
PROPER essential spraying horizontally, preceding stroke,
50%.
LAPPING (overlap of spray pattern)
to
an
even finish.
so
aim
as to
Lap
at
lap
Offspray
an
angle. This will result
each
stroke. If
the bottom
edge
the previous pattern
is
you
of
in
are
the
by
For corners and edges, split the center of the spray pattern
on the corner or edge and spray vertically so that both
adjoining sections receive approximate even amounts
paint.
If
conditions are windy, angle the spray pattern into the wind to minimize drifting. Work from ground to roof. Do not attempt to spray if wind is excessive.
spraying
When surface. This will prevent paint from being forced underneath.
Shrubs Titan.
Nearby Be careful of any other surrounding objects that could
next
Gun
objects
with a shield, hold it firmly against the surface. Angle the spray gun slightly away from the shield and toward the
to
houses
Extensions are extremely helpful
such
should
as automobiles,
be tied
back
and covered with a canvas cloth. The cloth should be removed as soon
in
these situations.
outdoor
furniture,
be
damaged by overspray.
etc.,
of
should
13
be
moved
or
covered
whenever
as
possible.
in
the vicinity of a spray job.
Page 14
AIRLESS TIP SELECTION
Tips are ·selected specific job and
For light viscosity fluids, smaller orifice tips generally are desired. For heavier viscosity materials, larger orifice tips are preferred. Please refer to the chart below.
Note: Do not exceed the pump's recommended tip size.
following chart indicates the most common sizes and the appropriate materials to be sprayed.
The
.011 - .013
.015­.021-
Fan widths measuring 8" to 12" are most preferred because they offer more control while spraying and are less likely to plug.
PROBLEM
Spitting
gun
by
the orifice size and fan width. The proper selection is determined by the fan width required for a
by
the orifice size that will supply the desired amount of fluid and accomplish proper atomization.
1 00 Mesh Filter
out
of
adjustment
seat
REMEDY
1.
Inspect
2.
3.
4.
connections Disassemble Inspect Inspect
and and
and
clean adjust replace
for
air
.019 .026
Lacquers & Stains
Oil & Latex 60 Mesh Filter
Heavy Bodied Latex & Blockfillers 30 Mesh Filter
PROBABLE
1.
Air
in
2.
Dirty
3.
Needle
4.
Broken
system
gun
assembly or
chipped
CAUSE
leaks
Gun
will
not
Gun
does
PROBLEM
Tails
Heavy
Distorted
shut
off
not
spray
centered
pattern
1.
Worn
or
broken
2.
Needle
3.
Dirty
1.
No
2.
Plugged
3.
Broken
assembly
gun
paint
needle
filter
or
needle & seat
out
of
adjustment
tip
in
gun
1.
Replace
2.
Adjust
3.
Clean
1.
Check
2.
Clean
3.
Replace
fluid
supply
TROUBLESHOOTING SPRAY PATTERNS
pattern
PROBABLE
1.
Inadequate
2.
Fluid
3.
Insufficient
4.
Material
5.
Tip
worn
1.
Worn
2.
Tip
may
1.
Plugged,
not
atomizing
too
past
tip
be
worn
CAUSE
fluid
delivery
velocity
cohesive
pump
chipped
or
chipped
capacity
tip
REMEDY
1.
Increase
2.
Change
3.
Clean
4.
5.
1.
2.
1.
gun & pump Reduce Replace
Replace Replace
Clean
or
viscosity
pressure
to
smaller
replace
tip
filters
Pattern (Surge)
expanding
and
contracting
1.
2.
3.
Leak Not
Tip
in
suction
enough
too
large
tube
hose
or
worn
14
1.
Tighten
2.
Use a minimum
pressure
3.
Replace
hose
with a new
of
50'
or
of
1/4"
smaller
high
tip
Page 15
TROUBLESHOOTING AIRLESS PUMP
PROBLEM
Electric motor won't run
Gas engine won't start
(where applicable)
Pump won't prime
Insufficient material flow
Pump will not maintain pressure
Not enough pressure
Excessive surge
Paint leaks into
at
spray gun
oil cup
PROBABLE CAUSE
1. Unit unplugged or circuit fuse
blown
2. Pressure setting too low
3. Brushes
on
motor are wom
4. Electric motor burned out
5. Switcll defective
6. Fuse in pump blown
1 . Engine switch not on
2. Engine oil level low
3.
Out
of gas
4. Spark plug cable disconnected or bad plug
1.
Air
in line
2. Insufficient pressure
3. Clutch worn
1.
No
paint
2. Syphon strainer clogged
3. Pump/gun filter clogged
4. Pump
heavy
5. Engine not tuned properly (Gas)
6. Worn clutch (Gas)
1.
Air
leak in system
2.
Air
leak in syphon tube
3. Inlet valve not seating
4. Worn packings
5. Broken
6. Worn prime valve
1. Pressure setting too low
2. Plugged filters
3. Spray tip too big or worn
4. Engine
1. Wrong type of hose
2. Spray tip too big or worn
3. Excessive pressure
1. Worn out packings
or
damaged (Gas)
will not prime, material too
or
worn valve seats
or
motor
rpm
too low (Gas)
REMEDY
1.
Check
2. Increase
3. Replace
4.
Replace
5. Replace
6.
Replace
1.
Tum
on
2.
Try starting engine. glows, add oil
3.Fill
4.
Connect
1.
Check syphon tube
let paint circulate position
2. Increase pressure
3.
Replace
1.
Check supply
2.
Clean
3.
Clean & replace
4.
Thin material
5. Tune engine
6.
Service
1.
Tighten connections
2.
Tighten, check for leaks
3.
Service
4.
Replace
5.
Reverse
6.
Replace
1.
Increase
2. Clean
3.
Change
4.
Increase throttle
1.
Replace with a minimum 50' grounded nylon braid high pressure hose
2.
Change
s:
Decrease pressure and engine
speed
1.
Replace
or
or
or
or
replace
or
or
replace
clean
replace
replace
replace
If
light on rear
0-Ring
in
prime
and/or
15
Page 16
Figure 3
Figure 2
Low Rider Frame Assembly
ITEM NO
117 118
119 120 121 122 123 124 125 126 127
128 140 141 142 143
PART
702-057 730-101 702-116
700-802 700-801 702-127 710-045 710-058 702-048 702-087 700-652
710-047 702-126 710-051 702-061 702-060
DESCRIPTION
NO
Handle Hinge Lock Rear Cross Member Cap
Nut
1/4"
Carriage Bolt Main Frame Right Pin Axle Washer Axle Wheel Spacer Bolt
Rubber Boot Main Frame Left SetScrew Axle "Low Rider"
Frame
143
QTY
1
2 1 2 2 1 2 2 2 2 4 2
1 2 1 1
16
~
I
: I
·~
~~
/
~~·~
/
---.~11!
~:
~
I .
! I
~
Page 17
lB.
I
Figure 4
Replacement
PART
313-126 ?,ESCRlPTlON 313-127
313-191
700-418 313-201
NO
Labels
}l~AN" "~Jc
. arnmg
m English
Front
~;ront
(Bevel Label)
~SOex"(Side
Label"
Plate
Cover Label) ·
;:;:;~~~Attention"
Label)
Label
QTY
2 2
1
1
1
17
Page 18
Epic 660ex
UNITEC
Motor
Complete
~130
...........
131
133
138
136
ITEM NO PART NO
130 131 133 611-405 135 136 137 702-047 Wave Washer 138 700-681 Screw
*139
For
*
*
100
ITEM NO
139
For
220
ITEM NO
139
761-023 702-046 Rear Cover
702-040 Outer Fan 702-045 Rear Motor Housing
702-242 Armature
Volt
Units:
PART NO DESCRIPTION
702-241 Armature 100V
Volt
Units:
PART NO
702-243
Figure
DESCRIPTION
Screw
Snap Ring
11
OV
DESCRIPTION Armature 220V
6
QTY
2 1 1 1 1 1
2
1
QTY
1
QTY
1
Armature Replacement
WARNING: Before proceeding, Relief Procedure
follow
injection shock.
1. Remove Rear Cover (#131) by taking out screws (#130).
2. Remove Snap Ring (#133).
3.
4. screws (#138). NOTE: Make sure to remove Wave
Washer (#137) which should be the Armature.
5.
procedure located on page 21.
6.
from rear
7.
8. To replace Armature, reverse steps
18
all
other
injury,
Always
Remove Fan {#135). Remove Rear Motor Housing (#136) by removing
Remove Motor Brushes. Follow Brush replacement Remove Armature
of
Inspect Armature. If damaged, replace.
warnings
injury
unplug
pump.
outlined
from
the
by
gently rocking and pulling Fan
follow
on
Page 5. Additionally,
to
reduce moving
sprayer before servicing!
on
the
the
risk
parts
the End Bearing of
1 through 6 here.
Pressure
of
an
or
electric
Page 19
Epic 660ex
140
141
Figure 8
ITEM
NO
PART NO DESCRIPTION
140 702-052 Outer Housing
(Excludes 141) 141 142 702-084 Motor Field
143 144 702-056 Mounting Stud
For
100
ITEM NO PART
142 702-211 Motor Field
For
220
ITEM NO PART NO DESCRIPTION
142 702-137 Motor Field
761-244 Screw (Excludes 143, 144)
700-639 Screws
Volt
Units:
NO
DESCRIPTION
Assembly 1
Volt
Units:
Assembly
OOV
220V
Figure 9
1
QTY
1
1 1
4 2
QTY
1
QTY
1
Motor Housing Replacement
WARNING: Before proceeding,
Relief Procedure
follow
all other injection injury, shock. Always
1.
Follow steps 1 through 6 in Armature Replacement.
2. Remove Switch cover plate (#56) and (#55). Located on Page
3.
Disconnect black wire from Post (#2) of Motor Starter
(#54).
4.
Disconnect black wire from Motor to white wire from
Power Cord.
5.
Remove outer Motor Housing (#140).
6.
Loosen set screw (#141) and push Motor Field Assembly (#142) out from the back of the outer Motor Housing (#140).
7.
Inspect Motor Field Assembly (#142). If damaged,
replace.
8.
To install Motor Housing, reverse steps 1 through 6 here and steps 1 through 7 of the Armature
Replacement.
outlined
warnings
injury
from
unplug
the
20.
follow
on
Page 5. Additionally,
to
reduce moving
sprayer before serv1cmg!
.
the Pressure
the
rjsk
of
parts
or
Insulator Plate
an
eiE::~ric
19
Page 20
Epic 660ex
Gear Box
...
_Y T --.21
}l
'
~·.
''-22
'
~--··'
'">--23
r.:.r
-~
~--24
'
..
~-25
w--27
I
il-28
o--29
FUSE
100V-20A•
110V-15A•
220V-10A•
HIIIUPIIf
FACTOin DO
MOT
t&O<IU:JT.
O.,I'I'CII&
It
lET.
ATTru"
TO
ELECTRICAL SCHEMATIC
Figure 7
..,0--26
<1'
I
56
Figure 10
ITEM NO PART NO DESCRIPTION QTY
21
730-260
22 702-053
23 702-039 24 25
765-047 Brush Gasket 702-067 Brush Spring
26 702-066·
Screw Brush Plate Brush Insulator
Brush 27 700-784 Screw 28 700-771 Adjustment Knob 29 700-811 30 31
702-079 765-300
0-ring
Oil Seal (#028 0-Ring)
Motor Housing
(Incl. #29, 30, 59) 32 33
700-688 Thrust Washer 730-167
Output Pinion Gear Assy _ 1 34 700-514 Thrust Washer 35 36
730-088 Thrust Washer
700-688 Thrust Washer 37 730-360 Crankshaft 38 39
702-073 Pinion Gear
700-680 Thrust Washer 40 702-076 Pump Housing Assembly 1 41 43
700-681 Screw
700-791 Safety Plate
44 700-418 Front Plate
.0-24
~-23
Q-22
19
2. 2 2
2
2 2 1 1 1 1
1 1
1
2
1 1
1
4
1 1
I
~-25
1
1'
t
-21
20
37
ITEM NO
45 46* 47* 48* 49* 50 51*
52 53 54* 55 761-192 56 761-132 57 58 59 For 46* 51* 54* For 1 OOV 51
See Figure 7 for the Wiring Diagram. *These parts change
PART NO
765-063 765-054
''700-645
700-775 700-646 710-064 700-895 700-714 700-785 700-657
700-715 700-713 702-014
230V
761-725 700-720 765-050
710-050
Units
Units
DESCRIPTION
Cord Grip Assembly 1
Power Cord 1
Rubber Boot 1 On/Off Plate Toggle Switch Wire, Switch to Starter 1 Fuse 1 Nut 2 Lock Washer 3 Motor Starter Insulator Plate 1 Switch Cover Plate Set Screw Screw Grease Seal
Power Cord Fuse Motor Starter
Fuse
for
230V
& 1
QTY
1
1
1 1
1 2 1
1 1 1
OOV-
Page 21
Gear Replacement
Power Supply Cord
WARNING: Before proceeding,
Relief Procedure
follow
injection injury, shock.
1. Remove safety plate (#43), Figure 10.
2. Remove screws
3. Slide pump section from crank slide (#300}. If pump
section will not slide off, use a screwdriver to pry pump
section down, then slide off.
4Remove cover (#44).
5.
6 Slide pump housing main assembly (#40) off motor box
housing
7. (#37). Then, output pinion gear (#33), followed by pinion
gear (#38}.
· 8. Inspect pinion gear on motor armature assembly (#139) replacement section.
9 Re-assemble
reassembling, make sure that all washers are
and that gears and bearing are properly lubricated.
10. Grease Item #37 every 1 00 hours. Fitting located under Plate #44.
11. Grease Item #300 on Page
Fitting located on
all
other
Always
Remove (4) screws #321 with a 3/16" allen wrench.
#31
Inspect gears beginning with crankshaft assembly
by
removing motor as described in motor
outlined
warnings
injury
from
unplug
.
by
the
(#306)
reversing the above order. When
Item #300 under Plate #44.
follow
on
Page 5. Additionally,
to
reduce
moving
sprayer
with a 3/16" allen wrench
24
the
Pressure
the
risk
of
an
parts
or
electric
before servicing!
in
place
every 1 00 hours.
On/Off Switch Replacement
WARNING: Before Relief Procedure
follow
injection shock.
1. Remove Switch Cover Plate and screws (#56 & #55).
2. Disconnect the two black wires from the On/Off Switch (#49).
3. Remove the rubber boot and plate (#47 & #48) with a wrench.
4. Remove the
5. boot. Tighten securely.
6. Reconnect the two black wires to the Switch.
7. Reinstall Switch Cover Plate and screws, with warning label facing out.
all
other
injury,
Always
Install a new Switch and reattach plate and rubber
proceeding,
outlined
warnings
injury
from
l!nplug
On/Off Switch (#49).
the
follow
on
Page 5. Additionally,
to
reduce
moving
sprayer
the
Pressure
the
risk
of
an
parts
or
electric
before servicing!
new
On/Off
Replacement
WARNING: Before proceeding, Relief Procedure outlined follow injection injury, shock.
2. Disconnect the Power Supply Cord (#46) from; On/Off Switch (#49), motor and, screw (#42}. Refer to the Electrical
3. Loosen the cord grip housing (#45) and remove the power cord (#46}.
4.
5. out.
WARNING: Before proceeding, follow
injection shock,
2. Disconnect wires, pressure switch, b) the black wire from the motor and, the black wire from the On/Off Switch.
3. Remove screws (#58} and washer and nuts (#52 #53).
4. Replace Motor Starter and re-secure with screws, washer and nuts (#58, #53 and #52). Always use heat
installing.
facing out.
all
other
warnings
injury
from
Always
1. Remove Switch Cover Plate and screws (#55 & #56).
Install the new cord Install the cover and screws with warning label facing
Replacement
Relief Procedure
all
Always
1. Remove Switch Cover Plate and screws (#55 & #56).
sink material on the back of the Motor Starter when
5. Reconnect wires according to Figure 7.
6. Reinstall switch cover and screws, with warning label
unplug
c)
the green wire connected to the grounding
the
b)
the white wire connected to the
in
reverse order of disassembly.
of Motor Starter
outlined
other
warnings
injury,
injury
unplug
a)
from
the
both white/red wires from the
Motor Brush Replacement
WARNING: Before proceeding,
Relief Procedure
follow
injection shock.
1. Remove Brush Plate (#22).
2. Remover Brush Insulator (#23).
3. Remove Brush spring, push spring down and in for it to release.
4.
5. Inspect Motor Brush. If damaged replace.
6.
7. NOTE: Never operate this unit without Brush Insulator and Brush Plate installed.
all
other
injury,
Always
Back-off screw. Hold Brush Wire and remove Brush. Repeat procedure for other brush.
To
install Motor Brushes, reverse steps 1 through 6,
outlined
warnings
injury
from
unplug
the
Spring (#25). NOTE: To remove brush
follow
the
on
Page
5.
Additionally,
to
reduce
moving
sprayer
on
to
reduce
moving
sprayer
on
to
reduce
moving
sprayer
the
risk
parts
before
Schematic, Figure 7.
follow
Page 5. Additionally,
follow
Page 5.
the
the
risk
parts
before servicing!
the
Additionally,
the
risk
parts
before
Pressure
of
an
or
electric
servicing!
a)
Pressure
of
an
or
electric
Pressure
of
an
or
electric
servicing!
the
c)
21
Page 22
Epic 660ex
PTFE
Filter Block
ITEM
No
PART
No
DESCRIPTION
201 202 702-011 Maxi Filter HSG 203 730-Q83 Filter Spring 204 73Q-067 Filter Cartridge 205 757-105 206 702-303 207 702-009 FilterHSG 210 702-251 Adapter 212 730-262 1/4-20 UN Screw 214 215 700-537 Gasket 216 217 218
219* 220 222 224 700-248 Bypass Valve
225 700-252 226 700-759 227 700-697 230 700-258 231
232 233 240
241 242 316-516
710-069
570-008 1/4" Nipple
221-012 . 0-Ring 222-012 700-246 Bypass Housing
700-721 700-250 70Q-244 Spring
702-250 700-499
700-881 Gasket 702-305
490-106 Elbow 700-897 Optional Teflon 700-890
Plug
Filter Core 0-Ring
0-Ring (includes #216 & #217)
#005
0-Ring
Bypass Valve Stem
Retainer Bypass Cam Base Dowel Pin Bypass Valve Handle Bypass Valve Assembly Pressure Control (Includes #232 & #233) 0-Ring
Filter HSG Assembly (Excludes Item #212,
#231, #232, #233)
Hose 0-Ring
Bypass 0-Ring Tool
QTY
2
1 1 1 1 1 1 1
2
1 1 1 1 1
1 1 1 1 1
1 1
1
232-0
233-@
201-~
I
~
-201
~
CD
-202
-204
t
-205
-206
--207
r14
Figure
22
11
-~.
'
!
~
212
~~-241
Page 23
Pressure Switch Replacement
WARNING: Before proceeding,
Procedure outlined on page other warnings injury
from
unplug the sprayer before servicing!
to
reduce the risk
moving
parts
1. Remove cap screws #212 from bottom
2. Remove filter block #240.
3. Remove switch cover plate #56, located near pressure
switch and disconnect two red wires from motor starter
#54.
4.
Remove screw #27 from pressure switch adjustment
knob and slide knob off.
5. Remove screw #27 located on side
#31 and using a 1/8" allen wrench remove #57, until pressure switch #231 is able
through. Feed electrical wires down
6. Insert
carefully needle nose pliers, reconnect wires to
7. Making sure that the switch assembly is tighten set screw switch assembly is secure. Reattach adjustment knob
new
switch assembly #231 into housing while
working the wires into the switch box. Using
#57
with a 1/8"
#28.
8. Inspect properly in place, then install filter block #240 by lining
up dowels.
9. Install insulator plate #55 switch plate #56.
1 O.The pressure switch is factory calibrated
adjustment is required.
0-Rings
Secure with screws #212.
#232 and 233 on switch assembly. If
Service/Replacement
follow
the
Pressure Relief
5.
Additionally, follow all
of
an injection injury,
or
electric shock. Always
of
filter block.
of
motor housing
set
screw
to
slide down
at
the same time.
motor
starter.
fully inserted,
aiiEm
wrench until the
so
no
of
the
Service I Replacement of
Filter
WARNING: Procedure outlined on Page warnings from moving parts sprayer before servicing!
PUMP FILTER
1.
Unscrew Filter Housing (#202).
2. Remove Filter Cartridge (#204). Clean
3. Inspect 0-Ring (#206). Clean or replace.
4.
Reattach Filter Housing (#202).
Gun Filter WARNING: high pressure warning section before proceeding. spray gun leaks or spits at the trigger, the needle or seat must Replacement or Removal
1.
First pull down on trigger safety guard and swing away
from handle.
2.
Unscrew handle from spray head.
3.
Unscrew left hand threaded* filter from spray head.
(*NOTE: Left handed thread requires turning the filter
clockwise to remove.)
4.
Screw new or cleaned (To reinstall left hand thread tum counterclockwise.)
5.
Reattach handle to head and secure safety trigger
guard.
small wood screw to remove.)
Before proceeding, follow the Pressure Relief
5.
Additionally, follow all other
to
reduce the
Follow all safety precautions as described in
be
cleaned
(NOTE: If filter breaks off in the head use a
risk
of
an injection injury, injury
or
electric shock. Always unplug the
or
replace.
tip
when
you
is
or
replaced.
dirty, worn
of
Filter:
(t)
filter into the head.
or
damaged and
release the
If your
Pressure Relief
WARNING: Before proceeding, follow the Pressure Relief
Procedure outlined on Page
warnings from moving parts sprayer before servicing!
1.
Remove the Groove Pin (#226) from Bypass Valve
Handle
2.
Remove Handle (#227) and Bypass Cam (#225).
3.
Using a wrench, loosen Bypass Housing (#218) and
unscrew.
to
reduce the risk
(#227).
or
electric shock. Always unplug the
Prime
5.
Additionally, follow all other
of
an injection injury, injury
Valve
4. Unscrew Bypass Retainer (#224) and remove Bypass
Stem (#220).
Valve
5. Inspect ball on end of Stem (#220) and
Clean or replace if worn.
6.
Screw completed assembly into Filter
for
Block except securely with wrench.
items #225, 226 and 227. Tighten
0-Ring
(#219).
7. Install Bypass Cam (#225) over Bypass Retainer (#224), lubricate with grease. Une up Groove Pin
Cam (#225) with hole on Filter Block (#207).
on
8.
Using Groove Pin (#226) line up Stem (#220) with hole
on Handle
(#227). Secure Handle with Groove Pin
(#226).
9.
IMPORTANT: If Handle (#227) rotates 360° check
Cam (#225).
Pin
on
Figure and assembly drawings at larger scale, please see the LX
80
19--
(t)For
more detail, part number information
Professional Airless Gun Owners Manual (#313-012).
23
-
Page 24
Fluid Section 660ex
ITEM NO PART NO DESCRIPTION QTY
300 700-735 Crank & Slide
Connecting
301
700-563 Oil Cup 1 302 700-587 Upper Guide 1 303 700-600 Oil cup Assembly 1 304 700-603 Upper Seal 1
305 700-758 Pump Mount &
Dowel Pin Assembly 1 306 700-678 Head Cap Screw 2 307 700-601 Lower Seal 1 308 700-580 Piston Rod 1 309 700-881 Gasket 1 310 700-594 Outlet Valve Retainer 1 311
700-585 Outlet Valve 1 312 700-609 Outlet Valve 315 700-598 Piston Assembly 1 316 700-712 Foot Valve Mount 1 317 700-821 Foot Valve Seal 1 318 700-576 Foot Valve Retainer 1 319 700-583 Inlet Valve 1 320 700-608 f:oot Valve Housing 1
320 700-977 Foot
321
700-611 Head Screw 4
Valve
For
100V, 110V Export,
325 700-599 Foot Valve Assembly 1
325 700-966 Foot Valve Assembly 1
For
100V, 110V Export,
Rod
Assy. 1
Housing & Seat1
Housing
220V
220V
350
~-
392
....
39{
303
-----
315
Figure 18
Install smaller Upper the raised lip and 0-Ring facing down.
RfiSEo-LIP
RAISED
.......
'E:=~
Install larger Lower Packing with the raised lip and 0-Ring facing up.
NOTE: inside grooves packings
grease
included
Kit
~~
~~:J-01
-......~/
0--302
~
®---304
I
-----~.+-0-RING
-305
Packing with
LIP
-O-RING
Lubricate
with
(700-203)
in
(702-130).
the
of
the
packing
as
Repacking
330 700-750 Foot Valve & Mount Assy.1
330
331 332* 335
700-981
Foot
Valve
For
& Mount
100V, 110V Export,
Assy.
220V
700-211 Pump Syphon Tube 1
700-201 0-Ring (Viton) 1
700 213 Pump Syphon Tube Assy.1
702-130 Repacking
Kit:
Includes #302,304,307,346,317, 309,391 1
702-140 Rebuilding
Kit:
Includes #302,304,307,311,319, 346,317,309,391 1
700-793 Piston Guide Tool 1
350
702-235 Fluid Section Complete
(#303-305, #307-320) 1
350
391
702-265 Fluid Section Complete
(#303-305, #307-320)
For
100V, 110V Export, 220V
700-804 Gasket 1
392 490-109 Fitting
* 700-024 Optional Urethane O-Ring1
Syphon
ITEM NO PART
340 702-244 Syphon Tube & Hose 341
342 702-194 Syphon Assembly 343 700-742 Hose Tie Wrap 1
344 700-805 Inlet Screen, 1 0 mesh 1
345 702-189 Clip 1
Assembly
NO
DESCRIPTION QTY
Assembly (#341-#345) 1
702-187 Bypass Assembly 1
(Includes #345) 1
700-900 Optional
30 Mesh Inlet Screen 1
1
24
330
332
-345
Figure 13
j
340
Page 25
Pump Section Repair and
Service
WARNING: Before proceeding, Relief Procedure outlined follow injection injury, shock.
1. Remove Safety Plate (#43). Figure 10.
2. Stop the sprayer at the top of its stroke so that the piston is the sprayer.
3. on
4.
all
other
warnings
injury
from
Always
in
Remove
the
hose
Tilt pump back for easy access to pump section.
unplug
its highest position. Turn off & unplug
the
syphon
and
the
assembly
turning
SEAT SERVICE & REPAIR
The design of Titan's Epic Fluid Section allows access to the inlet and outlet valves and seat without completely
disass~mbling
valves may not seat properly because of debris stuck in the inlet access to those areas.
5.
Place a wrench on the Foot Valve (#320) and
unthread.
6. Clean out all debris. Examine Valve and Seat. If damaged replace. Continue if necessary or reinstall.
7. Use a 5/16" allen wrench to remove the Foot Valve Mount (#316).
'
8.
Place a 3/4" socket on the Outlet Valve Housing
and Seat (#312) and remove.
9.
Clean out all debris. Examine Valve and Seat. If
damaged, replace.
1
0.
Reassemble and test unit. Should unit not perform properly consult the Troubleshooting Guides on pages 14 & 15 of this manual or continue with the Repair and Packing Replacement instructions below.
the Fluid Section. It is possible that the
or
outlet seat. Follow the instructions below for
follow
on
Page 5.
to
reduce
moving
sprayer before
·counterclockwise.
the
Pressure
Additionally,
the
risk
parts
or
servicing!
(#342}
by
of
an
electric
pulling
up
lightly tapping on top of piston assembly ( #315). Clean and inspect piston for wear. Replace if necessary.
16. Remove packings (#304 & #307) from pump mount assembly (#305), and replace with a new
set.
Always
facing
17. Reattach oil cup (#301) by lining up dowels. Make
sure that the recessed section is facing up and that
upper guide
18.
Insert assembled pieces (#303, #304, #305) and #307 into a·vice, leaving enough room to slide piston through bottom of pump mount assembly
(#305).
19. Using the piston guide tool ( included kit) which slides over the top of the piston assembly (#315), insert the piston though bottom of
pump mount (#305) and tap lightly with a rubber
mallet on bottom of piston until inserted.
20. Align flats on piston so that it is perpendicular to assembly (#305) and to connecting rod. This can be achieved rotating the piston by placing a wrench on the valve housing assembly (#312) and turning. IMPORTANT: NEVER USE A WRENCH ON THE PISTON ITSELF. THIS COULD CAUSE DAMAGE TO
THE
PISTON AND CAUSE LEAKAGE.
21. Slide assembled parts #303, #304, #305, #307 and #315 onto connecting rod and secure with screws #306. NOTE: Packing does not need to be adjusted. 22 Reattach lower foot valve assembly allen screws (#321) and secure.
23. Reattach pump syphon tube assembly (#335), and rotate to correct position.
24. Reattach syphon hose and tighten securely.
NOTE: Repacking Kit (702-130} & Rebuilding available. For
insert
into
pump
(#302) is cleaned and undamaged.
best
packings
mount
will line up when reattaching
results use all parts supplied
with
the
assembly.
raised side
in
repacking
by
(#330) with
Kit
(702-140) are
in
these kits.
SERVICE/REPLACEMENT
OF
UPPER (OUTLET) VALVE
11. To clean Housing (#312) while piston assembly (#315) is attached to pump. This will prevent the piston from rotating.
12. Remove valve retainer (#310) and outlet valve (#311). Clean and inspect along with housing. (#312). Reverse Use fine sandpaper to remove dried paint.
13. Reattach assemblies (#309, to piston
or
replace upper valve, remove valve
or
replace if worn or damaged.
#31
0,
#311 & #312)
#308 and secure tightly with a wrench.
still
PACKING REPLACEMENT
14. Remove screws #306 with a 3/8" allen wrench and slide pump section down so that the piston is clear to slide off.
15. Remove oil cup (#301) and slide piston down through pump mount assembly (#305)
by
25
Page 26
MODELll
In
order
may
find
Job
Name
to
it
help
useful
you
track
for
gauging on-site
Foreman's
SERIAL#
the
superior performance
performance,
Name
DATE
PURCHASED
COMPANY
NAME
Equipment Job History
of
your
Titan
Elite
Pump
we
invoicing
Type
of
of
Coating
overtime
and
recommend
your
estimator's
you
keep
this
reference.
Tips
log
for
Used
your
records.
Date
We
feel
Completed
you
Data
Job
Data
Job
Date
Job
Date
Job
Date
Job
Date
Job
Date
Begun
Name
Begun
Name
Begun
Name
Begun
Name
Begun
Name
Begun
Name
Begun
Site
Foreman's
Site
Foreman's
·-
Site
Foreman's
Site
Foreman's
--
Site
Foreman's
Site
Foreman's
Site
Name
Name
Name
Name
Name
Name
Gallons
Type
Gallons
Type
Gallons
Type
Gallons
Type
Gallons
Type
Gallons
Type
Gallons
Sprayed
of
Coating
Sprayed
of
Coating
Spnayed
of
Coating
Sprayed
of
Coating
Sprayed
of
Coaling
Sprayed
of
Coating
Spnayed
Size
Size
Size
Size
Size
·-
Size
Size
Tips
Tips
Tips
Tips
Tips
Tips
Quantity
Used
Quantity
Used
Quantity
Used
Quantity
Used
Quantity
Used
Quantity
Used
Quantity
Date
Date
Date
Date
Date
Date
Completed
Completed
Completed
Completed
Completed
Completed
Job
Date
Job
Dale
Job
Date
Job
Date
Job
Dale
Name
Begun
Name
Begun
Name
Begun
Name
Begun
Name
Begun
Foreman's
Site
Foreman's
Site
Foreman's
Site
Foreman's
Site
Foreman's
Site
Name
Name
Name
Name
Name
Type
of
Coating
Gallons
Spnayed
Type
of
Coating
Gallons
Spnayed
Type
of
Coating
Gallons
Sprayed
Type
of
Coating
Gallons
Sprayed
Type
of
Coating
Gallons
Sprayed
May Be Copied For Field Use
26
Size
Size
Size
Size
Size
Tips
Used
Quantity
Tips
Used
Quantity
Tips
Used
Quantity
Tips
Used
Quantity
TtpsUsed
Quantity
Date
Dale
Date
Date
Date
Completed
Completed
Completed
Completed
Completed
J
Page 27
390
~-300
3
Figure 17
Skid Frame Assembly
ITEM NO PART NO DESCRIPTION QTY
1 700-781
700-672 Frame (RT)
2
700-671 Frame (L)
3
700-674
4
700-652 Carriage Bolts
5
700-761 Cord Holder
6
700-069
7
.
Drip Cup
Caps
Screw
1 1 1
4
4 1 2
Figure
Fluid Section 660ex
320)
QTY
1
2 1 1
1
1
1
1
1
ITEM NO PART NO DESCRIPTION
300 700-735 Crank Slide & Connect-
750-021
301 302 700-587 Upper Guide
750-024
303 304 700-603 Upper Seal 305 700
306 700-678 7/16"-14 Head Cap Screw 307 700-601 308 700-580 Piston
700-881
309
700-594
310 311
700-585 Outlet Valve 1
312 700-609 Outlet Valve Hsg. & Seat 1
700-598 Piston Assembly.
315
700-712
316 317 700-821 Foot Valve Seal 1
700-576
318
700-583 Inlet Valve
319
750-014
320 321
702-186 3/8-16x3" Head Screw 4 750-025
325"
750-026
375"
710-018
380 382 710-046 Inlet
710-191 30 mesh screen
383
700-419 Paint
384 750-023
730-260
385 390 702-245
700-804
391 392
490-109 Fitting 1
FOR 100V, ITEM
"Fluid section parts in this "stand-up" model that differ from
Export
NO
PART NO DESCRIPTION QTY
320" 750-067 Foot Valve Hsg. & Seat 325"
750-074
375" 750-076
702-285
390"
the
standard model
ing
Rod
Assembly.
Cup
Oil Oil Cup Assembly.
758 Pump Mount & Dowel
Pin Assy. Lower
Seal
Rod Gasket 1 Outlet Valve Retainer
Foot Valve Mount 1
Foot Valve Retainer 1 Foot Valve Hsg. & Seat 1 Foot Valve Assembly.
Nos.
(Item
319, Foot Valve & Mount Assy. (Item Nos. 316, 317,318,319,320) Syphon Down Tube
Safety Screw 10 Fluid Section Complete 1 Gasket
110V, 220V Units
Foot Valve Assy. (Item 1
Nos. 317,318,319,
Foot Valve & Mount Assy.1
(Item Nos. 364, 317, 318,
319, 365)
Fluid Section Complete
317,318,
320)
Assy.
Pail
Bracket 1
Plate 1
as
shown on page 24.
15
;
~-201
Figure 14
209
Stand-up Frame Assembly
PART
NO
ITEM
NO
702-121
200 201
710-020
700-652
202
710-058
203
710-044
204
710-194
1
205 206
207 208 209
710-199 710-198 702-141 702-125
27
DESCRIPTION QTY
Handle 1 Hinge Lock 2 Bolt 4 Axle Washer 2 10" Wheel 2 Snap Ring 2 Leg Plug 2 Brace
Plug 2 Main Frame (Incl. High· Rider Frame 1
Complete
206-7) 1
Page 28
PUMP
DP-30
OPERATING
PRESSURE
0·3000 psi
MAXIMUM
TIP SIZE•
.017w/1 gun
WEIGHT
37lbs
"AMP
MAX
DRAW
psi
8
MAXIMUM
GPMOUTPUT
.33
MAXIMUM
HOSE
LENGTH
100ft
..
POWER
SOURCE
1/2
HP
totally enclosedAC motor
PRODUCT
NUMBER
703·095
PRODUCT NO
(complete
with
50'
Hose &
L.X-80
Gun)
...
703-100
440e
0·3000 psi .019
447ex 0·3000 psi
660ex
690gx
Prom
690
Promark
5500
E15
E20
G40
G55
• At 2000 psi with Latex.
··Hose
lengih depends on material being sprayed, hose diameter and tip size.
•••oP-30
0·3000 psi .023w/1 gun 561bs 15
o-3000 psi .023
0-3000 psi
ark
0-3000 psi
0-2750 psi
0-2750 psi
0-3000 psi
0-3000 psi
supplied with 25'
of
hose and a Profit Gun.
w/1
gun 271bs
.021
w/1
gun 331bs
w/1
gun
.023w/1gun
.035
w/1
gun
.025
w/2
guns
.031
w/1
gun
.021
w/2
guns
.033w/1
gun
.023
w/2
guns
.031w/1
gun
.021
w/2
guns
.035
w/1
gun
.025
w/2
guns
.019
w/3
guns
78lbs
1501bs
2451bs
891bs
95lbs
120lbs
1251bs
9
11
15
18
.4
.47
.6
.63
.63
1.35
1.0
1.25
1.1
1.35
100ft
150ft
200ft
250ft
250ft
400ft
300ft
300ft
400ft
400ft
3/4
hpAC
motor
.85
HP
totally
enclosedAC motor
1.0 HP totally
enclosed
motor
4.0HP
Honda
engine
4.0
Honda engine
5.5HP
Honda engine
1.75 totally ACmotor
2.0 enclosed motor
4.0
Honda engine
5.5 Honda engine
HP
HP
enclosed
HP
totally
HP
HP
AC
AC
700-810
765-500
702·075
755-095
757·100
(One
Gun)
762-502 762·500
761·502
764-102
763·102
700·820
765·510
702·080
755·100
756·100
757-110
(Two
Guns)
761·500
764·100
763·100
Titan
Tool,
Inc., original warranty obligation charge
those
to
be
defective
the
parts
which
will
electric replaced warranty
accordance This
warranty abrasion, substitution manner
Defective outlet.
All necessary, replaced
("Titan")
purchaser
is
free
from
under
this
parts
within
of
the
pressure
be
repaired
motor
(excfuding
for
thirty-six
applies
only
with
the
does
corrosion
of
non-Trtan
to
impair
parts
are
transportation
are
to
equipment
for
which,
not
or
normal
to
be
prepaid.
©1996 Titan Tool Inc.
313-233 Printed REV 1196F
TITAN WARRANTY FOR THE 660ex
warrants
use
defects
warranty
twelve
control
or
replaced
brush
(36)
when
recommendations
apply
misuse,
component
operation.
be
charges,
borne
will
be
in
that
("End
User"),
in
material
is
limited
to
Titan's (12)
months
and
for
replacement)
months,
the
unit
in
the
negligence,
returned
to
including
and
prepaid
returned
the U.S.A.
reasonable
the
twenty-four
all
after
is
case
parts,
an
to
at
the
time
of
delivery
to
the
equipment
and
workmanship.
to
replacing
with
the
drive
which
sale
installed
and
instructions
of
damage accident, or
tampering
authorized
return
by
the
the
End
covered
or
repairing
satisfaction,
exception
train/gear
(24)
mQnths,
will
to
the
End
and
operated
or
faulty
Titan
to
the
End
User.
User
transportation
Titan
1
07
the
by
Titan's
are
of
defects
box
assemblies
and
be
repaired User.
in
of
Titan.
wear
caused
installation,
with
the
sales/service factory,
Repaired
Tool
Inc.
Bauer Drive
Oakland, New Jersey 07436
1-800-526-5362
FAX 1-800-528-4826
this
without
shown
the
or
This
by
unit
in
if
or
in
THERE
IS
NO DISCLAIMS NOT
ANY
LIMITED
TO,
FOR A PARTICULAR
OTHER
LAW.
THE CANNOT SPECIFIED TITAN LIABILITY
DAMAGES
THE TITAN
DURATION
BE
IN
LIABILITY
FOR
UNDER
EXTENT
MAKES
DISCLAIMED
PERMITTED
WARRANTIES
PARTICULAR
a
EQUIPMENT,
PURPOSE
MATERIALS MANUFACTURED MANUFACTURED HOSES, THEIR WITH BREACH
ETC.)
MANUFACTURER.
REASONABLE
OF
THESE
Canadian Branch
200
Towers Road, Unit
Woodbridge, Ontario
Canada L4L
1-800-565-8665
FAX
1-905-856-8496
EXPRESS
AND
ALL
THOSE
IMPLIED
OF
MERCHANTABILITY
PURPOSE,
OF
ANY
IMPLIED
IS
THE
EXPRESS
EXCEED
LIMITED
WARRANTY.
THE
AMOUNT
CONSEQUENTIAL,
ANY
AND
ALL
BY
LAW.
NO
WARRANTY
OF
MERCHANTABILITY
BY
TITAN.
BY
TITAN
ARE
SUBJECT
AND
WITH
RESPECT
OR
COMPONENTS
THOSE
(SUCH
TO
TITAN
ASSISTANCE
WARRANTIES.
78
5ZB
WARRANTY.
TITAN
WARRANTIES
TO
THE
EXTENT
WARRANTIES
TO
THE
TIME
IN
NO
OF
THE
INCIDENTAL
WARRANTIES
DISCLAIMS
AND
FITNESS
TO
ACCESSORIES,
SOLD
ITEMS
AS THE WILL
IN
SOLD,
GAS
ENGINES,
WARRANTY,
PROVIDE
MAKING
ANY
International
556 Commerce St.
Franklin Lakes,
201-405-7 462
FAX
201-405-7 449
HEREBY
INCLUDING,
AND
FITNESS
PERMITTED
WHICH
PERIOD
CASE
SHALL
PURCHASE
OR
SPECIAL
IS
EXCLUDED
ALL
IMPLIED
FOR
BUT
NOT
BUT
NOT
SWITCHES,
IF
ANY,
THE
PURCHASER
CLAIM
NJ
07417
BUT
BY
PRICE.
TO
A
OF
FOR
28
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