and instructions. Please read and retain for
reference.
reference.
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Important Safety Information • Read all safety information before
operating the equipment. Save these instructions.
This symbol indicates a hazardous situation,
which, if not not avoided could result in death or
serious injury.
To reduce the risks of fire or explosion, electrical
shock and the injury to persons, read and understand all instructions included in this manual. Be
familiar with the controls and proper usage of the
equipment.
HAZARD: INJECTION INJURY
A high pressure paint stream produced by this
equipment can pierce the skin and underlying
tissues, leading to serious injury and possible
amputation. See a physician immediately.
DO NOT TREA
CUT! Injection can lead to amputation. See a physician
immediately.
The maximum operating range of the sprayer is 3200 PSI / 22.1
MPa fluid pressure.
PREVENTION:
• NEVER aim the gun at any part of the body.
• Do not aim the gun at, or spray any person or animal.
• NEVER allow any part of the body to touch the fluid stream.
DO NOT allow body to touch a leak in the fluid hose.
• NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.
• ALWAYS lock the gun trigger, shut the pump off, and
release all pressure before servicing, cleaning the tip or
guard, changing tip, or leaving unattended. Pressure will
not be released by turning off the motor. The
PRIME/SPRAY valve or pressure bleed valve must be
turned to their appropriate positions to relieve system
pressure. Refer to the PRESSURE RELIEF
PROCEDURE described in this manual.
• ALWAYS keep the tip guard in place while spraying. The
tip guard provides some protection but is mainly a
warning device.
• ALWAYS remove the spray tip before flushing or cleaning
the system.
• Paint hose can develop leaks from wear, kinking and
abuse. A leak can inject material into the skin. Inspect
the hose before each use. Do not use hose to lift or pull
equipment.
• NEVER use a spray gun without a working trigger lock
and trigger guard in place.
• All accessories must be rated at or above 3200 PSI / 22.1
MPa. This includes spray tips, guns, extensions, and hose.
• Do not leave the unit energized or under pressure while
unattended. When the unit is not in use, turn off the unit
and relieve the pressure in accordance with the
PRESSURE RELIEF PROCEDURE described in this
manual.
• Verify that all connections are secure before operating the
unit. Unsecured parts may eject at great force or leak a
high pressure fluid stream causing severe injury.
• Always engage the trigger lock when not spraying. Verify
the trigger lock is functioning properly.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury. It is
important to treat the injury as soon as possible. DO
NOT delay treatment to research toxicity. Toxicity is a
concern with some coatings injected directly into the
blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.
T AN INJECTION INJURY AS A SIMPLE
HAZARD: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials can
be harmful if inhaled or come in contact with the body.
apors can cause severe nausea, fainting, or
V
poisoning.
PREVENTION:
• Use a respirator or mask if vapors can be
inhaled. Read all instructions supplied with the
mask to be sure it will provide the necessary
protection.
• Wear protective eyewear
• Wear protective clothing as required by coating
manufacturer.
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite.
Property damage and/or severe injury can occur.
PREVENTION:
Provide extensive exhaust and fresh air introduction to
•
keep the air within the spray area free from accumulation
of flammable vapors. Solvent and paint fumes can
explode or ignite.
• Do not spray in a confined area.
• Avoid all ignition sources such as static electric
sparks, open flames, pilot lights, electrical
appliances, and hot objects. Connecting or disconnecting
power cords or working light switches can make sparks.
Paint or solvent flowing through the equipment is able to
result in static electricity.
• Do not smoke in spray area.
• Fire extinguisher must be present and in good working
order.
• Place pump at least 25 feet (7.62 meters) from the spray
object in a well ventilated area (add more hose if
necessary). Flammable vapors are often heavier than air.
Floor area must be extremely well ventilated. The pump
contains arcing parts that emit sparks and can ignite
vapors.
• The equipment and objects in and around the spray area
must be properly grounded to prevent static sparks.
• Keep area clean and free of paint or solvent containers,
rags and other flammable materials.
• Use only conductive or grounded high pressure fluid hose.
Gun must be grounded through hose connections.
• For electric units — power cord must be connected to a
grounded circuit.
• Always flush unit into a separate metal container, at low
pump pressure, with spray tip removed. Hold gun firmly
against side of container to ground container and prevent
static sparks.
• Follow the material and solvent manufacturer's warnings
and instructions. Know the contents of the paints and
solvents being sprayed. Read all Material Safety Data
Sheets (MSDS) and container labels provided with the
paints and solvents. Follow the paint and solvent
manufacturer’s safety instructions.
• Use extreme caution when using materials with a
flashpoint below 70ºF (21ºC). Flashpoint is the
temperature that a fluid can produce enough vapors to
ignite.
• Plastic can cause static sparks. Never hang plastic to
enclose a spray area. Do not use plastic drop cloths
when spraying flammable materials.
• Use lowest possible pressure to flush equipment.
Important Safety Information • Read all safety information before
operating the equipment. Save these instructions.
HAZARD: EXPLOSION HAZARD DUE TO
Will cause property damage or severe injury.
PREVENTION:
• Do not use materials containing bleach or chlorine.
• Do not use halogenated hydrocarbon solvents such as
• Contact your coating supplier about the compatibility of
HAZARD: GENERAL
Can cause severe injury or property damage.
• Read all instructions and safety precautions before
•
• The United States Government Safety Standards have
• Use only manufacturer authorized parts. User assumes
• All hoses, fittings, and filter parts must be secured before
• Before each use, check all hoses for cuts, leaks, abrasion
• Do not kink or over-bend the hose. Airless hose can
• Do not expose the hose to temperatures or pressures in
• Do not spray outdoors on windy days.
• Wear clothing to keep paint off skin and hair.
• Do not operate or spray near children. Keep children
• Do not overreach or stand on an unstable support. Keep
• Use lowest possible pressure to flush equipment.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the
• For electric units — Always unplug cord from outlet before
• Do not use the hose as a strength member to pull or lift
• Do not lift by cart handle when loading or unloading.
INCOMPATIBLE MATERIALS
bleach, mildewcide, methylene chloride and 1,1,1 trichloroethane. They are not compatible with aluminum.
material with aluminum.
operating equipment.
Follow all appropriate local, state, and national codes
governing ventilation, fire prevention, and operation.
been adopted under the Occupational Safety and Health
Act (OSHA). These standards, particularly part 1910 of
the General Standards and part 1926 of the Construction
Standards should be consulted.
all risks and liabilities when using parts that do not meet
the minimum specifications and safety requirements of the
pump manufacturer.
operating spray pump. Unsecured parts can eject at great
force or leak a high pressure fluid stream causing severe
injury.
or bulging of cover. Check for damage or movement of
couplings. Immediately replace the hose if any of these
conditions exist. Never repair a paint hose. Replace it
with another grounded high-pressure hose.
develop leaks from wear, kinking and abuse. A leak can
inject material into the skin.
excess of those specified by manufacturer.
away from the equipment at all times.
effective footing and balance at all times.
influence of drugs or alcohol.
working on equipment.
the equipment.
Grounding Instructions
This product must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electric shock by
providing an escape wire for the electric current. This product
is equipped with a cord having a grounding wire with an
appropriate grounding plug. The plug must be plugged into an
outlet that is properly installed and grounded in accordance
with all local codes and ordinances.
Improper installation of the grounding plug
can result in a risk of electric shock.
If repair or replacement of the cord or plug is necessary, do not
connect the green grounding wire to either flat blade terminal.
The wire with insulation having a green outer surface with or
without yellow stripes is the grounding wire and must be
connected to the grounding pin.
Check with a qualified electrician or serviceman if the
grounding instructions are not completely understood, or if you
are in doubt as to whether the product is properly grounded.
Do not modify the plug provided. If the plug will not fit the
outlet, have the proper outlet installed by a qualified
electrician.
IMPORTANT: Use only a 3-wire extension cord that has a
3-blade grounding plug and a 3-slot receptacle that will
accept the plug on the product. Make sure your extension
cord is in good condition. When using an extension cord,
be sure to use one heavy enough to carry the current your
product will draw
in line voltage resulting in loss of power and overheating.
A 12 gauge cord is recommended. If an extension cord is
to be used outdoors, it must be marked with the suffix WA after the cord type designation. For example, a
designation of SJTW-A would indicate that the cord would
be appropriate for outdoor use.
This airless sprayer is a precision power tool used for spraying
many types of materials. Read and follow this instruction
manual carefully for proper operating instructions,
maintenance, and safety information.
Setup
Perform the following procedure before plugging in the power
cord of an electric unit.
1. Ensure that the suction set and the return hose are
attached and secure.
2. Using a wrench, attach a minimum of 50’ of 1/4” nylon
airless spray hose to the unit. Tighten securely.
3. Attach an airless spray gun to the spray hose. Using two
wrenches (one on the gun and one on the hose), tighten
securely.
NOTE: Do not attach the tip to the spray gun yet.
4. Make sure the pressure control knob is in its OFF position
5.
6.
IMPORTANT: Never operate unit for more than ten
seconds without fluid. Operating this unit without fluid
will cause unnecessary wear to the packings.
7. Make sure the electrical service is 120V, 15 amp
8. Plug the power cord into a properly grounded outlet at
IMPORT
extension cord with a grounded plug. Never remove the
third prong or use an adapter.
Preparing a New Sprayer
If this unit is new, it is shipped with test fluid in the fluid section
to prevent corrosion during shipment and storage. This fluid
must be thoroughly cleaned out of the system with mineral
spirits before you begin spraying.
IMPORTANT: Always keep the trigger lock on the spray
gun in the locked position while preparing the system.
1. Place the suction tube into a container of mineral spirits.
2. Place the return hose into a metal waste container
3. Set the pressure to minimum by turning the pressure
Remove the tip if it is already attached.
Make sure all airless hoses and spray guns are
electrically grounded and rated for at least 3200
psi (21.1 MPa) fluid pressure.
in the black zone.
Make sure the ON/OFF switch is in its OFF position.
Fill the oil cup with one tablespoon of piston seal lubricant
(Piston Lube).
minimum.
least 25’
control knob to the “Min” setting in the yellow zone.
from the spray area.
ANT: Always use a minimum 12 gauge, three-wire
.
Operation
This equipment produces a fluid stream at
extremely high pressure. Read and understand
the warnings in the Safety Precautions section at
the front of this manual before operating this
equipment.
English
4. Move the PRIME/SPRAY valve down to the PRIME
position.
5. Turn the unit on by moving the ON/OFF switch to the ON
position.
6. Allow the sprayer to run for 15–30 seconds to flush the
test fluid out through the return hose and into the waste
container.
7. Turn the unit off by moving the ON/OFF switch to the OFF
position.
Before painting, it is important to make sure that the fluid in the
system is compatible with the paint that is going to be used.
NOTE: Incompatible fluids and paint may cause the
IMPORTANT: Always keep the trigger lock on the spray
gun in the locked position while preparing the system.
1. Place the suction tube into a container of the appropriate
2.
3. Set the pressure to minimum by turning
4. Move the PRIME/SPRAY valve down to
5. Turn the unit on by moving the ON/OFF
6. Allow the sprayer to run for 15–30 seconds to flush the old
7. Turn the unit off by moving the ON/OFF switch to the OFF
NOTE: Make sure that the spray gun does not have a
8. Move the PRIME/SPRAY valve up to the SPRAY position.
9. Turn the unit on.
10. Unlock the gun by turning the gun trigger lock to the
11. Trigger the gun into the metal waste container until the old
12.
13. Set down the gun and increase the
14.
15. Follow the “Pressure Relief Procedure” in this manual
valves to become stuck closed, which would
require disassembly and cleaning of the
sprayer’s fluid section.
solvent. Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.
Place the return hose into a metal waste container
the pressure control knob to the “Min”
setting in the yellow zone.
the PRIME position.
switch to the ON position.
solvent out through the return hose and into the metal
waste container.
position.
tip or tip guard installed.
unlocked position.
Ground the gun by holding it
against the edge of the metal
container while flushing. Failure
to do so may lead to a static
electric discharge, which may
cause a fire.
solvent is gone and fresh solvent is coming out of the gun.
Lock the gun by turning the gun
trigger lock to the locked position.
pressure by turning the pressure
control knob slowly clockwise into
the green zone.
Check the entire system for leaks.
If leaks occur, follow the “Pressure
Relief Procedure” in this manual before tightening any
fittings or hoses.
before changing from solvent to paint.
Be sure to follow the pressure relief procedure
when shutting down the sprayer for any purpose,
including servicing or adjusting any part of the
spray system, changing or cleaning spray tips, or
preparing for cleanup.
Painting
1. Place the suction tube into a container of paint.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning
the pressure control knob to the “Min”
setting in the yellow zone.
4. Move the PRIME/SPRAY valve down to
the PRIME position.
5. Turn the unit on by moving the ON/OFF
switch to the ON position.
6. Allow the sprayer to run until paint is coming through the
return hose into the metal waste container.
7. Turn the unit off by moving the ON/OFF switch to the OFF
.
position.
8. Remove the return hose from the waste container and
place it in its operating position above the container of
paint.
9. Move the PRIME/SPRAY valve up to the SPRAY position.
10. Turn the unit on.
11. Unlock the gun by turning the gun trigger lock to the
unlocked position.
Ground the gun by holding it
against the edge of the metal
container while flushing. Failure to
do so may lead to a static electric
discharge, which may cause a fire.
12. Trigger the gun into the metal waste
container until all air and solvent is flushed from the spray
hose and paint is flowing freely. from the gun.
13. Lock the gun by turning the gun
trigger lock to the locked position.
14. T
urn the unit off.
15. Attach tip guard and tip to the gun
as instructed by the tip guard or tip
manuals.
POSSIBLE INJECTION
HAZARD. Do not spray
without the tip guard in place. Never trigger the
gun unless the tip is in either the spray or the
unclog position. Always engage the gun trigger
lock before removing, replacing or cleaning tip.
16. Turn the unit on.
17
. Increase the pressure by turning the pressure control knob
slowly clockwise toward the green zone and test the spray
pattern on a piece of cardboard. Adjust the pressure control
knob until the spray from the gun is completely atomized.
Try to keep the pressure control knob at the lowest setting
that maintains good atomization.
NOTE: Turning the pressure up higher then needed to
atomize the paint will cause premature tip wear
and additional overspray.
Electronic Pressure Control Indicators
The following is a description of the indicators on the electronic
pressure control.
The pressure indicator shows the current operating pressure of
the sprayer. It has three different indications: blinking yellow,
solid yellow, and solid green.
Blinking Yellow
When the pressure indicator is blinking yellow, the sprayer is
operating between 0 and 200 PSI.
indicator means:
• The sprayer is plugged in and turned “ON”
• The sprayer is at priming pressure (little or no pressure)
• It is safe to move the PRIME/SPRAY valve between
positions
• It is safe to change or replace the spray tip
NOTE: If the pressure indicator begins blinking yellow
Solid Yellow
When the pressure indicator is solid yellow, the sprayer is
operating between 200 and 1800 PSI.
indicator means:
Solid Green
When the pressure indicator is solid green, the sprayer is
operating between 1800 and 3200 PSI. A solid green pressure
indicator means:
when the pressure control knob is set at a
higher pressure and the PRIME/SPRAY valve is
in the SPRAY position, either the spray tip is
worn or the sprayer is in need of service/repair.
• The sprayer is at the proper pressure setting for spraying
stain, lacquer, varnish, and multi-colors
• If the pressure indicator goes to solid yellow when the
pressure is set so that it starts at solid green, it indicates
one of the following:
a. Tip Wear Indicator — when spraying with latex or at
high pressure the solid yellow appears. This means
the tip is worn and needs to be replaced.
b. Tip Too Large — when a tip that is too large for the
sprayer is put in the gun, the pressure indicator will turn
from solid green to solid yellow.
c. Fluid Section Wear — if a solid yellow pressure
indicator appears when using a new tip and the
pressure is set at maximum, service may be required
(worn packings, worn piston, stuck valve, etc...).
• The sprayer is at the proper pressure setting for spraying
oil-based and latex house paints
The sprayer is operating at peak performance at a high
•
pressure setting
A
blinking yellow pressure
solid yellow pressure
A
Motor Running Indicator
The Motor Running indicator is on when the motor is
commanded to run. This indicator is used by service centers
to troubleshoot motor problems.
5. Hold the metal part of the gun firmly to
the side of a metal container to ground
the gun and avoid a build up of static
electricity.
6. Trigger the gun to remove any
pressure that may still be in the hose.
7. Lock the gun by turning the gun trigger lock to the locked
position.
8. Move the PRIME/SPRAY valve down to the PRIME
position.
Spraying
POSSIBLE INJECTION HAZARD. Do not spray
without the tip guard in place. Never trigger the
gun unless the tip is in either the spray or the
unclog position. Always engage the gun trigger
lock before removing, replacing, or cleaning tip.
Spraying Technique
The following techniques, if followed, will assure professional
painting results.
Hold the gun perpendicular to the surface and always at equal
distance from the surface. Depending on the type of material,
surface, or desired spray pattern, the gun should be held at a
distance of 12 to 14 inches (30 to 35 cm).
Move the gun either across or up and down the surface at a
steady rate. Moving the gun at a consistent speed conserves
material and provides even coverage. The correct spraying
speed allows a full, wet coat of paint to be applied without runs
or sags.
Holding the gun closer to the surface deposits more paint on
the surface and produces a narrower spray pattern. Holding
the gun farther from the surface produces a thinner coat and
wider spray pattern. If runs, sags, or excessive paint occur,
change to a spray tip with a smaller orifice. If there is an
insufficient amount of paint on the surface or you desire to
spray faster, a larger orifice tip should be selected.
Maintain uniform spray stroke action. Spray alternately from
left to right and right to left. Begin movement of the gun before
the trigger is pulled.
Avoid arcing or holding the gun at an angle. This will result in
an uneven finish.
Pressure Relief Procedure
1. Lock the gun by turning the gun
trigger lock to the locked position.
2. T
ON/OFF switch to the OFF position.
3. Turn the pressure control knob
counterclockwise to its OFF position
in the black zone.
4. Unlock the gun by turning the gun
trigger lock to the unlocked position.
Be sure to follow the pressure relief procedure
when shutting the unit down for any purpose,
including servicing or adjusting any part of the
spray system, changing or cleaning spray tips, or
preparing for cleanup.
urn the unit off by moving the
English
Proper lapping (overlap of spray pattern) is essential to an
even finish. Lap each stroke. If you are spraying horizontally,
aim at the bottom edge of the preceding stroke, so as to lap
the previous pattern by 50%.
center of the spray pattern on the
corner or edge and spray vertically
so that both adjoining sections
receive approximately even
amounts of paint.
When spraying with a shield, hold it firmly against the surface.
Angle the spray gun slightly away from the shield and toward
the surface. This will prevent paint from being forced
underneath.
Shrubs next to houses should be tied back and covered with a
canvas cloth. The cloth should be removed as soon as
possible. Titan gun extensions are extremely helpful in these
situations.
Nearby objects such as automobiles, outdoor furniture, etc.
should be moved or covered whenever in the vicinity of a
spray job. Be careful of any other surrounding objects that
could be damaged by overspray.
Practice
1. Be sure that the paint hose is free of kinks and clear of
objects with sharp cutting edges.
2. Turn the pressure control knob counterclockwise to its to
its lowest setting.
3. Turn the PRIME/SPRAY valve up to its SPRAY position.
4. Turn the pressure control knob clockwise to its highest
setting. The paint hose should stiffen as paint begins to
flow through it.
5. Unlock the gun trigger lock.
6. Trigger the spray gun to bleed air out of the hose.
7. When paint reaches the spray tip, spray a test area to
check the spray pattern.
8. Use the lowest pressure
setting necessary to get a
good spray pattern. If the
pressure is set too high, the
spray pattern will be too light.
If the pressure is set too low,
tailing will appear or the paint
will spatter out in gobs rather
than in a fine spray.
Cleanup
Special cleanup instructions for use with
flammable solvents:
• Always flush spray gun preferably outside and at least one
hose length from spray pump.
• If collecting flushed solvents in a one gallon metal
container, place it into an empty five gallon container, then
flush solvents.
• Area must be free of flammable vapors.
• Follow all cleanup instructions.
IMPORTANT: The sprayer, hose, and gun should be
cleaned thoroughly after daily use. Failure to do so
permits material to build up, seriously affecting the
performance of the unit.
Always spray at minimum pressure with the gun
nozzle tip removed when using mineral spirits or
any other solvent to clean the sprayer, hose, or
gun. Static electricity buildup may result in a fire
or explosion in the presence of flammable vapors.
1. Follow the “Pressure Relief Procedure” found in the
Operation section of this manual.
2. Remove the gun tip and tip guard and clean with a brush
using the appropriate solvent.
Place the suction tube into a container of the appropriate
3.
solvent. Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.
4. Place the return hose into a metal waste container.
5. Move the PRIME/SPRAY valve down to its PRIME
position.
6. Set the pressure to Turbo PulseClean by
turning the pressure control knob to its
CLEAN position in the red zone.
7. Turn the unit on by moving the ON/OFF
switch to the ON position.
8. Allow the solvent to circulate through the
unit and flush the paint out of the return
hose into the metal waste container.
9. Turn the unit off by moving the ON/OFF switch to the OFF
position.
10. Move the PRIME/SPRAY valve up to its SPRAY position.
11. Turn the unit on.
Ground the gun by holding it
against the edge of the metal
container while flushing.
Failure to do so may lead to a
static electric discharge, which
may cause a fire.
12. Trigger the gun into the metal waste container until the
paint is flushed out of the hose and solvent is coming out
of the gun.
13. Continue to trigger the spray gun into the waste container
until the solvent coming out of the gun is clean.
NOTE: For long-term or cold weather storage, pump
14. Follow the “Pressure Relief Procedure” found in the
15. Unplug the unit and store in a clean, dry area.
IMPORT
mineral sprits through the entire system.
For short-term storage when using latex paint,
pump water mixed with Titan Liquid Shield
through the entire system (see the Accessories
section of this manual for part number).
Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce
the risk of an injection injury, injury from moving
parts or electric shock. Always unplug the
sprayer before servicing!
General Repair and Service Notes
The following tools are needed when repairing this sprayer:
1. Before repairing any part of the sprayer, read the
instructions carefully, including all warnings.
IMPORTANT: Never pull on a wire to disconnect it. Pulling
on a wire could loosen the connector from the wire.
2. Test your repair before regular operation of the sprayer to
be sure that the problem is corrected. If the sprayer does
not operate properly
determine if everything was done correctly
Troubleshooting Charts to help identify other possible
problems.
3. Make certain that the service area is well ventilated in
case solvents are used during cleaning. Always wear
protective eyewear while servicing. Additional protective
equipment may be required depending on the type of
cleaning solvent. Always contact the supplier of solvents
for recommendations.
4. If you have any further questions concerning your TITAN
Airless Sprayer, call TITAN:
Customer Service (U.S.) .......................1-800-526-5362
2. Loosen and remove the four motor cover screws.
Remove the motor cover.
3. Disconnect the black and red wires coming from the pump
housing. Disconnect the black and red wires from the
capacitors. Disconnect the black and red wires from the
motor.
4. Remove the capacitors from their mounting clip.
5. Loosen and remove the four motor mounting screws.
6. Pull the motor out of the pump housing.
NOTE: If the motor will not dislodge from the pump
7. With the motor removed, inspect the gears in the pump
8. Install the new motor into the pump housing.
NOTE: Rotate the motor fan manually until the
9. Secure the motor with the four motor mounting screws.
housing:
• Remove the front cover plate.
• Using a rubber mallet, carefully tap on the
front of the motor crankshaft that extends
through the connecting rod.
housing for damage or excessive wear. Replace the
gears, if necessary.
armature gear engages with the mating gear in
the pump housing.
, review the repair procedure to
English
. Refer to the
10. Push the capacitors into their clip on the new motor.
11. Reconnect the wires (refer to the electrical schematic in
the Parts List section of this manual).
12. Slide the motor cover over the motor. Secure the motor
cover with the four motor cover screws.
Replacing the Motor Brushes
Perform this procedure using Motor Brush Kit P/N 704-276.
1. Loosen and remove the four motor cover screws.
Remove the motor cover.
2. Loosen and remove the two shroud screws. Remove the
shroud.
3. Using a small screwdriver, pry off the two plastic brush
covers.
4. Disconnect the black and red wires from the motor
brushes. Remove the motor brushes.
5. Install the new motor brushes and snap on the plastic
brush covers.
6. Reconnect the black and red wires from the motor
brushes (refer to the electrical schematic in the Parts List
section of this manual).
7. Position the shroud over the motor fan. Secure the
shroud with the two shroud screws.
8. Slide the motor cover over the motor. Secure the motor
cover with the four motor cover screws.
Replacing the Gears
1. Loosen and remove the four motor cover screws.
Remove the motor cover.
2. Disconnect the black and red wires coming from the pump
housing.
3. Loosen and remove the four motor mounting screws.
4. Pull the motor out of the pump housing.
NOTE: If the motor will not dislodge from the pump
housing:
• Remove the front cover plate.
• Using a rubber mallet, carefully tap on the
front of the motor crankshaft that extends
through the connecting rod.
5. Inspect the armature gear on the end of the motor for
damage or excessive wear. If this gear is completely
worn out, replace the entire motor.
6. Remove and inspect the 2nd stage gear for damage or
excessive wear. Replace if necessary.
7. Remove and inspect the gear and crank assembly for
damage or excessive wear. Replace if necessary.
8. Reassemble the pump by reversing the above steps.
During reassembly, make sure the thrust washers is in
place.
1. Loosen and remove the four front cover screws. Remove
the front cover.
2. Stop the sprayer at the bottom of its stroke so that the
piston is in its lowest position. Turn off and unplug the
sprayer.
Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce
the risk of an injection injury
parts or electric shock. Always unplug the
sprayer before servicing!
3. Tilt the pump back for easy access to the fluid section.
4. Using a 3/8” hex wrench, loosen and remove the two
pump block mounting screws.
5. Pull the pump block down approximately 1/2” from the
pump housing to clear the transducer
6. Slide the pump block and piston rod forward until the
piston rod is out of the T-slot on the connecting rod.
7. Loosen and remove the four electronic pressure control
(EPC) mounting screws.
8. Pull back the EPC for access to the transducer plug-in.
9. Unplug the transducer connection from EPC board
location “JP3” (refer to the electrical schematic in the
Parts List section of this manual).
10. Using an 1/8” hex wrench, loosen and remove the set
screw from the bottom of the pump housing.
11. Slide the transducer assembly out of the bottom of the
12. Install the new transducer assembly into the pump
13. Thread the set screw into the pump housing and tighten
14. Plug the transducer connection into the EPC board at
15. Reassemble the pump by reversing steps 1–8.
IMPORTANT: Make sure the transducer is aligned
properly with the hole in the pump block during
reassembly. Improper alignment may cause damage to
the transducer gasket.
pump housing.
housing.
securely.
location “JP3” (refer to the electrical schematic in the
Parts List section of this manual).
, injury from moving
.
Replacing the PRIME/SPRAY Valve
Perform the following procedure using PRIME/SPRAY valve
replacement kit P/N 700-258.
1. Push the groove pin out of the valve handle.
2. Remove the valve handle and the cam base.
3. Using a wrench, loosen and remove the valve housing
assembly.
4. Make sure the gasket is in place and thread the new valve
housing assembly into the pump block. Tighten securely
with wrench.
5. Place the cam base over the valve housing assembly.
Lubricate the cam base with grease and line up the cam
with the pump block.
6. Line up the hole on the valve stem with the hole in the
valve handle.
7. Insert the groove pin into the valve handle and through
the valve stem to secure the valve handle in position.
Use the following procedures to service the valves and repack
the fluid section. Perform the following steps before
performing any maintenance on the fluid section.
1. Loosen and remove the four front cover screws. Remove
the front cover.
2. Stop the sprayer at the bottom of its stroke so that the
piston is in its lowest position. Turn off and unplug the
sprayer.
Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce
the risk of an injection injury
parts or electric shock. Always unplug the
sprayer before servicing!
3. Unscrew the return hose assembly from the pump block.
4. Remove the retaining clip that holds the suction set in the
foot valve. Pull the suction set out of the foot valve.
ilt the pump back for easy access to the fluid section.
5. T
Servicing the Valves
The design of Titan's fluid section
allows access to the foot valve and
seat as well as the outlet valve and
seat without completely
disassembling the fluid section. It
is possible that the valves may not
seat properly because of debris
stuck in the foot valve seat or outlet
valve seat. Use the following
instructions to clean the valves and
reverse or replace the seats.
1. Using a wrench, loosen and
remove the foot valve housing from the pump block.
2. Clean out any debris in the foot valve housing and
examine the valve housing and seat. If the seat is
damaged, reverse or replace the seat.
3. Using a 3/8" hex wrench, loosen and remove the outlet
valve housing from the piston rod.
, injury from moving
Repacking the Fluid Section
NOTE: The factory-installed packings are black in
color. The replacement packings in the
packing replacement kit are white.
1. Remove the foot
valve and outlet
valve assemblies
using the steps in
the “Servicing the
Valves” procedure
above.
2. Using 3/8” a hex
wrench, loosen
and remove the
two pump block
mounting screws.
3. Pull the pump
block down
approximately 1/2”
from the pump
housing.
4. Slide the pump
block and piston
rod forward until
the piston rod is
out of the T-slot
on the connecting
rod.
5. Slide the piston rod out through the bottom of the pump
block
6. Loosen and remove the retainer nut and piston guide from
the pump block.
7. Remove the upper and lower packings from the pump
block.
8. Clean the pump block and install the new upper and lower
packings. Refer to the illustration below for proper
packing orientation.
NOTE: Always service the
4. Clean out any debris and
examine the valve housing and
seat. If the seat is damaged,
reverse or replace the seat.
5. Remove, clean, and inspect the upper cage and upper
ball. Replace if they are worn or damaged.
6. Reassemble the valves by reversing the steps above.
outlet valve with the
piston rod attached to
the pump. This will
prevent the piston rod
from rotating during
disassembly of the
outlet valve.
English
9. Inspect the piston rod for wear and replace if necessary.
10. Reassemble the outlet valve assembly into the piston rod.
Tighten the outlet valve housing with a wrench until
secure.
NOTE: Use the T-slot on the connecting rod to hold
the piston rod in position while securing the
outlet valve housing.
IMPORTANT: Never use a wrench on the piston itself.
This could cause damage to the piston and cause leakage.
11. Insert the piston guide into the retainer nut. Thread the
retainer nut into the pump block until it is hand tight.
12.
Slide the piston guide tool (included in the repacking kit)
over the top of the piston rod and insert the piston rod
through the bottom of the pump block. Using a rubber
mallet, tap the bottom of the piston rod lightly until the
piston rod is in position in the pump block.
Importantes consignes de sécurité • Lire toutes ces consignes
avant d’utiliser l’appareil. Garder ces consignes.
Indique une situation à risque, laquelle, si elle n'est pas
évitée, peut entraîner des blessures graves, voire la
mort.
Pour réduire les risques d’incendie ou d’explosion, de
choc électrique et de blessure, vous devez lire et
comprendre les directives figurant dans ce manuel.
Familiarisez-vous avec les commandes et l’utilisation
adéquate de l’équipement.
DANGER : INJECTION CUTANÉE
Le jet de haute pression produit par cet appareil peut
transpercer la peau et les tissus sous-jacents, causant des
blessures graves pouvant entraîner l'amputation.
NE PAS TRAITER CE TYPE DE BLESSURE COMME UNE SIMPLE
COUPURE! Une amputation peut en résulter
CONSULTER UN MÉDICIN SUR-LE-CHAMP.
La pression maximale de ce pulvérisateur est d’environ 3 200 PSI /
22,1 MPa.
MESURES PRÉVENTIVES :
• Ne pas pointer le pistolet vers une partie du corps.
•
Ne pas pointer le pistolet vers une personne ou un animal; ne
pas pulvériser non plus de produit dessus.
NE JAMAIS mettre une partie du corps devant le jet de produit.
•
NE JAMAIS toucher les fuites du flexible de pulvérisation.
• NE JAMAIS mettre la main, même gantée, devant le pistolet (les
gants n’offrent aucune protection contre les blessures par
injection).
• TOUJOURS verrouiller la détente, arrêter la pompe et relâcher toute
la pression avant d’effectuer la maintenance de l’appareil ou de le
laisser sans surveillance, d’en nettoyer le protège-embout ou
l’embout, ou de remplacer ce dernier. La pression ne sera pas
relâchée par le simple arrêt du moteur; pour ce faire, on doit se servir
du bouton PRIME/SPRAY (se reporter à la section COMMENT
LIBÉRER LA PRESSION, du présent manuel).
• TOUJOURS s'assurer que le protège-embout est en place avant de
pulvériser. Il est cependant à noter que, s’il assure une certaine
protection, ce dispositif joue surtout un rôle préventif.
• TOUJOURS retirer l’embout avant de vidanger ou de nettoyer
l’appareil.
• TOUJOURS inspecter le flexible avant de commencer; celui-ci
peut présenter des fuites attribuables à l’usure, à une flexion
excessibe ou à un traitement abusif, lesquelles fuites présentent
des risques d’injection cutanée. Ne pas utiliser le flexible pour
soulever ou tirer l’équipement.
• NE JAMAIS utiliser de pistolet sans verrou de détente et protègedoigts.
• Tous les accessoires (pistolets, embouts, rallonges, flexibles etc.)
doivent pouvoir subir une pression nominale de 3 200 PSI / 22,1
MPa ou plus.
• Ne laissez pas l’appareil sous tension ou sous pression quand vous
vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le
et libérez la pression conformément aux instructions COMMENT
LIBÉRER LA PRESSION, du présent manuel.
• Vérifiez que toutes les connexions sont bien serrées avant
d’utiliser l’appareil. Toute pièce qui n’est pas fixée solidement
risque d’être projetée violemment ou d’entraîner la fuite d’un jet
de liquide à une pression extrêmement élevée, ce qui pourrait
causer des blessures graves.
• Verrouillez toujours la détente quand vous ne pulvérisez pas.
Vérifiez que le verrou de la détente fonctionne correctement.
REMARQUE À L’INTENTION DES MÉDECINS :
Les injections cutanées sont des lésions traumatiques; il
importe donc de les traiter sans délai. On NE DOIT PAS retarder
ce traitement sous prétexte de vérifier la toxicité du produit en
cause, celle-ci n’étant conséquente que dans le cas d’injection
directe de certains produits dans le système sanguin. Il pourrait
s’avérer nécessaire de consulter un plasticien ou un spécialiste
en chirurgie reconstructive de la main.
. ON
DOIT
DANGER : ÉMANATIONS DANGEREUSES
Certains produits (peintures, solvants, insecticides ou autres)
peuvent être nocifs s’ils sont inhalés ou entrent en contact
avec l’organisme. Les émanations de ces produits peuvent
provoquer de graves nausées, évanouissements ou
empoisonnements.
MESURES PRÉVENTIVES :
• Se servir d’un masque ou d’un respirateur s’il y a
risque d’inhalation (lire toutes les directives concernant
ces dispositifs afin de s’assurer qu’ils offrent la
protection requise).
• Porter des lunettes de protection.
• Porter les vêtements de protection prescrits par le fabricant du
produit utilisé.
DANGER : EXPLOSION OU INCENDIE
Les émanations de certains produits peuvent exploser ou
s’enflammer, et risquent d’entraîner des dommages matériels
ou de graves blessures.
MESURES PRÉVENTIVES :
• S’assurer que l’aire de travail est dotée de moyens d’évacuation
d’air vicié et d’introduction d’air frais pour éviter l’accumulation de
vapeurs inflammables. Les vapeurs dégagées par la peinture ou
les solvants peuvent provoquer une explosion ou s’enflammer.
• Ne pas pulvériser de produit dans un endroit clos.
• Ne pas travailler près de sources d’ignition (décharges
électrostatiques ou étincelles provoquées par le
branchement/ débranchement d’appareils ou la
commutation d’interrupteurs, d'appareils électriques, flammes
nues, veilleuses, objets chauds, etc.). La peinture ou le solvant
s’écoulant dans l’équipement peut générer de l’électricité statique.
• Ne pas fumer dans l’aire de travail.
• L
’aire de travail doit être munie d’un extincteur en bon état de
marche.
• Prévoir un espace d’au moins 7.62 mètres entre la pompe et
l’objet à pulvériser s’ils sont dans la même pièce bien ventilée
(rallonger le flexible au besoin). Les vapeurs inflammables étant
souvent plus lourdes que l’air, l’espace au-dessus du plancher
doit être particulièrement bien aéré. La pompe contient des
pièces qui produisent des arcs et émettent des étincelles pouvant
enflammer les vapeurs.
• Les appareils et objets à l’intérieur ou à proximité de l’aire de
travail doivent être adéquatement mis à la terre pour éviter les
décharges électrostatiques.
• Veillez à ce que la zone soit propre et exempte de contenants de
peinture ou de solvant, chiffons ou autres matériaux
inflammables.
• Les flexibles dont on se sert doivent être conçus pour subir les
pressions élevées et faits de matériaux conducteurs ou mis à la
terre adéquatement; le pistolet sera mis à la terre par le biais de
ses raccords aux flexibles.
• Pour les appareils électriques — Le cordon d’alimentation doit
être branché à un circuit trifilaire.
• L’appareil doit toujours être vidangé à basse pression, embout
retiré, dans un contenant métallique distinct. Tenir le pistolet
contre la paroi du contenant de manière à mettre ce dernier à la
terre et à prévenir les décharges électrostatiques.
• Toujours respecter les mises en garde et les directives du
fabricant des produits et solvants utilisés. On doit connaître les
produits contenus dans les peintures et solvants qu'on pulvérise.
Lire les fiches techniques santé-sécurité (FTSS) et les étiquettes
des contenants fournies avec les peintures et solvants. Suivres
les consignes de sécurité du fabricant de peinture et de solvant.
• S’entourer de toutes les précautions possibles lorsqu’on utilise
des produits ayant un point d’éclair inférieur à 21°C (70°F). Le
point d'éclair est la température à laquelle le liquide peut créer
suffisamment de vapeurs et s'enflammer.
• Le plastique est générateur de décharges électrostatiques; ne
jamais en suspendre pour fermer une aire de travail ou en utiliser
en guise de toile de protection lorsqu’on pulvérise un produit
inflammable.
• Se servir de la pression la plus basse possible pour vidanger
l’appareil.
Importantes consignes de sécurité • Lire toutes ces consignes
Prise de terre
Goupille de mise à la terre
Couvercle du boîtier de prise de terre
avant d’utiliser l’appareil. Garder ces consignes.
DANGER : EXPLOSION CAUSÉE PAR DES PRODUITS
INCOMPATIBLES
Ce type d’explosion peut entraîner des dommages matériels
ou des blessures graves.
MESURES PRÉVENTIVES :
• Ne pas utiliser de produits contenant du chlore ou du javellisant.
• Ne pas utiliser de solvants à base de halons comme l’eau de
javel, les agents antimoisissure, le chlorure de méthylène et le
trichloroéthane-1-1-1, lesquels ne sont pas compatibles avec
l’aluminium.
• Communiquer avec le fournisseur du produit concerné pour en
connaître la compatibilité avec l’aluminium.
DANGER : GÉNÉRALITÉS
D’autres dangers peuvent entraîner des dommages matériels ou des
blessures graves.
• Lire toutes les directives et consignes de sécurité avant d’utiliser
l’appareil.
• Observer tous les codes locaux, provinciaux, d’état et nationaux
régissant la ventilation, la prévention des incendies et le
fonctionnement de l’appareil.
• Aux États-Unis, le gouvernement a adopté des normes de
sécurité en vertu de l’Occupational Safety and Health
Le cas échéant, on doit les consulter, notamment les parties 1910
des normes générales et 1926 des normes de construction.
• N’utiliser que les pièces autorisées par le fabricant; les utilisateurs
qui choisiront d’utiliser des composants dont les caractéristiques
techniques et les exigences en matière de sécurité sont
inférieures devront en assumer tous les risques et responsabilités.
• Tous les raccords, les tuyaux et les bouchons de remplissage
doivent être fixés solidement en place avant d’utiliser la pompe
de pulvérisation. Toute pièce qui n’est pas fixée solidement
risque d’être projetée violemment ou d’entraîner la fuite d’un jet
de liquide à une pression extrêmement élevée, ce qui pourrait
causer des blessures graves.
• Avant chaque utilisation, examiner tous les flexibles afin de
confirmer l’absence de coupures, de fuites, d’abrasions ou de
renflements. Vérifier également l’intégrité des raccords. Remplacer
sans délai les pièces qui semblent présenter des défectuosités. Ne
jamais tenter de réparer un flexible; remplacer ceux qui font défaut
par des modèles haute pression, avec mise à la terre.
•. Ne faites pas de nouer avec le tuyau et ne le tordez pas trop. Le
tuyau à vide peut présenter des fuites suite à l’usure, les nouer
ou les mauvais traitements. Une fuite risque d’injecter du produit
dans la peau.
•. N’exposez pas le tuyau à des températures ou des pressions
supérieures à celles spécifiées par le fabricant.
• Ne pas pulvériser à l’extérieur par grands vents.
• Porter des vêtements aptes à protéger la peau et les cheveux du
produit utilisé.
• Ne pas utiliser le pistolet ou ne pas pulvériser de produits en
présence d’enfants à proximité. Éloigner les enfants de
l’équipement en tout temps.
• Ne pas s'étirer ni ne travailler sur un support instable. Toujours
garder les deux pieds au sol pour rester en équilibre.
• Se servir de la pression la plus basse possible pour vidanger
l’appareil.
• Rester vigilant et faire attention à ce que l'on fait.
• Ne pas se servir de l'équipement en cas de fatigue ou si vos
aptitudes sont affaiblies par la consommation de drogues ou de
boissons alcoolisées.
• Pour les appareils électriques — Débranchez toujours le cordon
électrique de la prise avant de travailler sur l’équipement.
• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.
• Ne pas soulever par la poignée de chariot en chargeant ou en
déchargeant.
Act (OSHA).
Instructions de mise à la terre
Cet appareil doit être mis à la terre. La mise à la terre réduit
les risques d'électrocution lors d'un court-circuit en permettant
au courant de s'écouler par le fil de mise à la terre. Cet
appareil est muni d'un cordon électrique avec fil de mise à la
terre ainsi que d'une fiche de terre. La fiche doit être branchée
sur une prise installée correctement et mise à la terre
conformément à la réglementation et aux codes en vigueur.
Le fait de ne pas brancher correctement la
fiche trifilaire de l’appareil peut entraîner
des risques de choc électrique.
Si on doit réparer ou remplacer le cordon ou la fiche, ne pas
raccorder le fil de terre à la borne des broches plates (lames)
de cette dernière. Ce fil, normalement vert (avec ou sans
rayures jaunes), doit être relié à la broche de terre.
Consulter un technicien ou un électricien qualifié à défaut de
comprendre l’ensemble des présentes directives ou en cas
d’incertitude quant à la mise à terre de l’appareil. Ne pas
modifier la fiche de l’appareil; si elle ne s’adapte pas dans la
prise voulue, faire remplacer cette dernière par un électricien
qualifié.
IMPORTANT : Utiliser uniquement une rallonge à trois fils
munie d'une fiche de terre dans une prise secteur mise à
la terre correspondant au type de fiche de l'appareil.
S'assurer que votre rallonge est en bon état. Lorsque
vous utilisez une rallonge, assurez-vous qu'elle soit d'un
calibre suffisant pour supporter l'intensité du courant
requise par l'appareil. Une rallonge trop mince entraîne
une chute de tension, une diminution de l'intensité et une
surchauffe. Une rallonge de calibre 12 est recommandée.
Si vous devez utiliser une rallonge à l’extérieur, celle-ci
doit comprendre la marque W
indiquant le type de cordon. Par exemple, la désignation
SJTW-A indique que le cordon est conçu pour être utilisé
à l’extérieur.