Titan 600-161, 600-160, 600-170, 600-171 User Manual

Page 1
Owner’s Manual
For professional use only
Do not use this equipment
before reading this manual!
SPEEFLO
PowrTex 6900 SF / 12000 SV
Texture Sprayers
Model Numbers: 6900 SF Gas, Comp. 600-160 6900 SF Gas, Bare 600-161 12000 SV Gas, Comp. 600-170 12000 SV Gas, Bare 600-171
Register your product online at:
www.titantool.com
Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost.
Serial Number _ _ _ _ _ _ _ _ _ _
Printed in the U.S.A.
NOTE: This manual contains important
0512 © Titan Tool Inc. All Rights Reserved. Form No. 0528919C
Page 2
Important Safety Information · Read all safety information before
operating the equipment. SAVE THESE INSTRUCTIONS.
This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury.
To reduce the risks of fire or explosion, electrical shock, and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and the proper usage of the equipment.
WARNING – To reduce the risk of fire or explosion:
1. Do not spray ammable or combustible materials near an open ame, pilot lights or sources of ignition such as hot objects, cigarettes, motors, electrical equipment and
electrical appliances. Avoid creating sparks from connecting and disconnecting power cords.
2. For units intended for use with only water-based materials
— Do not spray or clean with ammable liquids. For use with water-based liquids only.
3. For units intended for use with only water-based or mineral
spirit-type materials with a minimum ash point of 21ºC (69.8ºF) — Do not spray or clean with liquids having a ash point of less than 21ºC (69.8ºF). Flash point is the temperature at which a uid can produce enough vapor to
ignite.
4. Paint or solvent owing through the equipment is able to
result in static electricity. Static electricity creates a risk of
re or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun and objects in and around the spray
area shall be properly grounded to protect against static discharge and sparks. Use only conductive or grounded
high-pressure airless paint sprayer hoses specied by the
manufacturer.
5. Verify that all containers and collection systems are grounded to prevent static discharge.
6. Connect to a grounded outlet and use grounded extension cords (electric models only). Do not use a 3 to 2 adapter.
7. Do not use a paint or solvent containing halogenated
hydrocarbons. Such as chlorine, bleach mildewcide,
methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.
8. Keep spray area well ventilated. Keep a good supply of fresh air moving through the area to keep the air within the
spray area free from accumulation of ammable vapors.
Keep pump assembly in well ventilated area. Do not spray pump assembly.
9. Do not smoke in the spray area.
10. Do not operate light switches, engines, or similar spark
producing products in the spray area.
11. Keep area clean and free of paint or solvent containers, rags, and other ammable materials.
12. Know the contents of the paint and solvents being
sprayed. Read all Material Safety Data Sheets (MSDS)
and container labels provided with the paints and solvents. Follow the paint and solvent manufacture’s safety instructions.
13. Place pump at least 25 feet (7.62 meters) from the
spray object in a well ventilated area (add more hose if
necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The
pump contains arcing parts that emit sparks and can ignite vapors.
14. Plastic can cause static sparks. Never hang plastic to enclose spray area. Do not use plastic drop cloths when
spraying ammable material.
15. Fire extinguisher equipment shall be present and working.
WARNING – To reduce the risk of skin injection:
HAZARD: Injection injury – A high pressure fluid stream produced by
this equipment can pierce the skin and underlying tissues, leading to a serious injury and possible amputation. See a physician immediately. DO NOT TREAT AN INJECTION AS A SIMPLE CUT.
1. Do not aim the gun at, or spray any person or animal.
2. Keep hands and other body parts away from the
discharge. For example, do not try to stop leaks with any
part of the body.
3. Always use the nozzle tip guard. Do not spray without the nozzle tip guard in place.
4. Only use a nozzle tip specied by the manufacturer.
5. Use caution when cleaning and changing nozzle tips. In
the case where the nozzle tip clogs while spraying,
ALWAYS lock gun trigger, shut pump off, and release
all pressure before servicing, cleaning tip or guard, or
changing tip. Pressure will not be released by turning off the motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.
6. Do not leave the unit energized or under pressure while
unattended. When the unit is not in use, turn off the
unit and relieve the pressure in accordance with the manufacturer’s instructions.
7. High-pressure spray is able to inject toxins into the body
and cause serious bodily injury. In the event that injection
occurs, seek medical attention immediately.
8. Check hoses and parts for signs of damage, a leak can
inject material into the skin. Inspect hose before each use. Replace any damaged hoses or parts.
9. This system is capable of producing 3300 PSI / 22.8 MPa. Only use replacement parts or accessories that
are specied by the manufacturer and that are rated a minimum of 3300 PSI. This includes spray tips, nozzle guards, guns, extensions, ttings, and hose.
10. Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
11. Verify that all connections are secure before operating the unit.
12. Know how to stop the unit and bleed pressure quickly. Be
thoroughly familiar with the controls. Pressure will not be released by turning off the motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.
13. Always remove the spray tip before ushing or cleaning
the system.
2 © Titan Tool Inc. All rights reserved.
Page 3
Important Safety Information · Read all safety information before
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
operating the equipment. SAVE THESE INSTRUCTIONS.
WARNING – To reduce the risk of injury:
1. Always wear appropriate gloves, eye protection, clothing
and a respirator or mask when painting. Hazardous
vapors – Paints, solvents, insecticides, and other materials
can be harmful if inhaled or come in contact with body.
Vapors can cause severe nausea, fainting or poisoning.
2. Do not operate or spray near children. Keep children
away from equipment at all times.
3. Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.
4. Stay alert and watch what you are doing.
5. Do not operate the unit when fatigued or under the
inuence of drugs or alcohol.
6. Do not kink or over-bend the hose. Airless hose can
develop leaks from wear, kinking and abuse. A leak can
inject material into the skin.
7. Do not expose the hose to temperatures or pressures in excess of those specied by manufacturer.
8. Do not use the hose as a strength member to pull or lift the
equipment.
9. Use lowest possible pressure to ush equipment.
10. Follow all appropriate local, state and national codes governing ventilation, re prevention and operation.
11. The United States Government Safety Standards have been adopted under the Occupational Safety and Health
Act (OSHA). These standards, particularly part 1910 of
the General Standards and part 1926 of the Construction Standards should be consulted.
12. Before each use, check all hoses for cuts, leaks, abrasion
or bulging of cover. Check for damage or movement of couplings. Immediately replace hose if any of those
conditions exist. Never repair a paint hose. Replace with
a conductive high-pressure hose.
13. Do not spray outdoors on windy days.
14. Always unplug cord from outlet before working on
equipment (electric models only).
Grounding Instructions
Electric models must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electric shock by
providing an escape wire for the electric current. This product is
equipped with a cord having a grounding wire with an appropriate
grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING — Improper installation of the grounding plug can result in a risk of electric shock. If repair or replacement of the
cord or plug is necessary, do not connect the green grounding wire to either at blade terminal. The wire with insulation having a
green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.
Check with a qualied electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt
as to whether the product is properly grounded. Do not modify
the plug provided. If the plug will not t the outlet, have the proper outlet installed by a qualied electrician.
IMPORTANT: Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.
Gasoline Engine Safety
The engine exhaust from this unit contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
1. Gas engines are designed to give safe and dependable service if operated according to instructions. Read and understand the engine Owner’s Manual before operating the engine. Failure to do so could result in personal injury
or equipment damage.
2. To prevent re hazards and to provide adequate ventilation, keep the engine at least 1 meter (3 feet) away from buildings and other equipment during operation. Do not place ammable objects close to the engine.
3. Children and pets must be kept away from the area of operation due to a possibility of burns from hot engine
components or injury from any equipment the engine may
be used to operate.
4. Know how to stop the engine quickly, and understand the
operation of all controls. Never permit anyone to operate the engine without proper instructions.
5. Gasoline is extremely ammable and is explosive under
certain conditions.
6. Refuel in a well-ventilated area with the engine stopped.
Do not smoke or allow ames or sparks in the refueling
area or where gasoline is stored.
7. Do not overll the fuel tank. After refueling, make sure the
tank cap is closed properly and securely.
8. Be careful not to spill fuel when refueling. Fuel vapor or spilled fuel may ignite. If any fuel is spilled, make sure the
area is dry before starting the engine.
9. Never run the engine in an enclosed or conned area. Exhaust contains poisonous carbon monoxide gas; exposure may cause loss of consciousness and may lead
to death.
10. The mufer becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the mufer while it is hot. To avoid severe burns or re hazards, let the engine cool before
transporting it or storing it indoors.
11. Never ship/transport unit with gasoline in the tank.
DO NOT use this equipment to spray water or acid.
© Titan Tool Inc. All rights reserved. 3
IMPORTANT: Do not lift by cart handle when loading or unloading.
Page 4
Table of Contents
Safety Precautions ................................................................... 2
Grounding Instructions ........................................................ 3
Gasoline Engine Safety ....................................................... 4
Specications ........................................................................... 4
Introduction ............................................................................... 5
Operation ................................................................................... 6
Fueling................................................................................. 6
Operating the Swing Cart ....................................................6
Setup ...................................................................................7
Preparing to Spray .............................................................. 8
Spraying .............................................................................. 8
Pressure Relief Procedure .................................................. 9
Cleanup ................................................................................... 10
Cleaning a Clogged Tip ..................................................... 10
Maintenance ............................................................................ 10
Daily Maintenance ............................................................. 10
Maintaining the Hydraulic System .....................................11
Maintaining the Fluid Section ............................................ 11
Basic Engine Maintenance (gas engine) ........................... 11
Replacing the Motor Brushes (electric motor) ................... 12
Maintaining the Filter Assembly (optional accessory) ....... 12
Troubleshooting ..................................................................... 13
Airless Gun ........................................................................ 13
Fluid Section...................................................................... 13
Hydraulic Motor ................................................................. 14
Spray Patterns................................................................... 15
Parts Lists and Service Instructions .................................... 20
Main Assembly ..................................................................20
Cart Assembly ...................................................................21
Belt Guard Assembly......................................................... 21
Hydraulic Motor ................................................................. 22
Fluid Section...................................................................... 24
Hydraulic System .............................................................. 29
Gas Convertokit................................................................. 30
DC— Electric Convertokit.................................................. 30
Electric Convertokit, 230V .................................................31
Heavy Duty Outlet Assembly ............................................ 31
Heavy Duty Bleed Valve Assembly ...................................31
Filter Assembly (optional) .................................................. 32
Bleed Valve Assembly (optional)....................................... 32
SAE O-Ring Fitting Installation .......................................... 33
Accessories and Service Kits ............................................33
Airless Tip Selection .......................................................... 33
Warranty ..................................................................................36
Specications
PowrTex 6900 SF Gas Sprayer
Gallons per minute (GPM) ............. 2.15 (8.14 LPM)
Cycle rate per gallon...................... 51 (14.5 cycles/liter)
Maximum tip sizes .........................1 gun = .048”
2 guns = .033” 3 guns = .023” 4 guns = .019”
Maximum pressure ........................3300 PSI (22.8 MPa)
Power ......................................... 4.8 HP, 4-stroke, single
Fuel capacity .................................0.83 US gallons
(approx. 3.5 hours run time)
Halogenated solvent compatible ...Yes
Weight .........................................149 lbs. (67.6 kg.)
Inlet paint lter ............................... 10 mesh “Rock Catcher”
Outlet paint lter ............................50 mesh, 18 in.
Pump inlet...................................... 1” NPT(F)
Pump outlet ...................................1/2” NPT(F) to paint lter
Paint lter hose connections.......... 3/8” NPS(M)
3/8” NPT(F) (plugged) 1/4” NPT (plugged)
Dimensions .................................... 43” L (109 cm) x
26” W (66 cm) x 35” H (89 cm)
Fluid section wetted parts:
Electroless nickel plated ductile iron, electroless nickel plated carbon steel, stainless steel, tungsten carbide, 37)(, thiokol impregnated leather, ultra high molecular weight polyethylene.
PowrTex 6900 SF Electric Sprayer
Gallons per minute (GPM) ............. 1.25 (4.7 LPM)
Cycle rate per gallon...................... 55 (14.5 cycles/liter)
Maximum tip sizes .........................1 gun = .036”
2 guns = .026” 3 guns = .019”
Maximum pressure ........................3300 psi (22.8 MPa)
Power ......................................... 2 HP DC Motor, 115V 15.5A,
overload protected Halogenated solvent compatible ...Yes
Weight .........................................165 lbs. (74.8 kg.)
Inlet paint lter ............................... 10 mesh “Rock Catcher”
Outlet paint lter ............................50 mesh, 18 in.
Pump inlet...................................... 1” NPT(F)
Pump outlet ...................................1/2” NPT(F) to paint lter
Paint lter hose connections.......... 3/8” NPS(M)
3/8” NPT(F) (plugged) 1/4” NPT (plugged)
Dimensions .................................... 43” L (109 cm) x
26” W (66 cm) x 35” H (89 cm)
Fluid section wetted parts:
Electroless nickel plated ductile iron, electroless nickel plated carbon steel, stainless steel, tungsten carbide, 37)(, thiokol impregnated leather, ultra high molecular weight polyethylene.
cylinder, overhead valve
engine w/oil alert
2
2
4 © Titan Tool Inc. All rights reserved.
Page 5
PowrTex 12000 SF Gas Sprayer
Gallons per minute (GPM) ............. 3.15 (11.9 LPM)
Cycle rate per gallon...................... 38 (10.5 cycles/liter)
Maximum tip sizes .........................1 gun = .058”
2 guns = .040” 3 guns = .034” 4 guns = .030” 5 guns = .026” 6 guns = .024”
Maximum pressure ........................3300 PSI (22.8 MPa)
Power ......................................... 8 HP, 4-stroke, single
Fuel capacity .................................1.4 US gallons
(approx. 2.5 hours run time)
Halogenated solvent compatible ...Yes
Weight .........................................183 lbs. (83 kg.)
Inlet paint lter ............................... 10 mesh “Rock Catcher”
Outlet paint lter ............................50 mesh, 18 in.
Pump inlet...................................... 1” NPT(F)
Pump outlet ...................................1/2” NPT(F) to paint lter
Paint lter hose connections.......... 1/4” NPS(M)
3/8” NPT(F) (plugged) 3/8” NPT (plugged)
Dimensions .................................... 46” L (116.8 cm) x
27” W (68.6 cm) x 34” H (86.6 cm)
Fluid section wetted parts:
Electroless nickel plated ductile iron, electroless nickel plated carbon steel, stainless steel, tungsten carbide, 37)(, thiokol impregnated leather, ultra high molecular weight polyethylene.
cylinder, overhead valve
engine w/oil alert
2
PowrTex 12000 SF Electric Sprayer
Gallons per minute (GPM) ............. 1.25 (4.7 LPM)
Cycle rate per gallon...................... 55 (14.5 cycles/liter)
Maximum tip sizes .........................1 gun = .036”
2 guns = .026” 3 guns = .019”
Maximum pressure ........................3300 psi (22.8 MPa)
Power ......................................... 2 HP DC Motor, 115V 15.5A,
overload protected Halogenated solvent compatible ...Yes
Weight .........................................165 lbs. (74.8 kg.)
Inlet paint lter ............................... 10 mesh “Rock Catcher”
Outlet paint lter ............................50 mesh, 18 in.
Pump inlet...................................... 1” NPT(F)
Pump outlet ...................................1/2” NPT(F) to paint lter
Paint lter hose connections.......... 3/8” NPS(M)
3/8” NPT(F) (plugged) 1/4” NPT (plugged)
Dimensions .................................... 43” L (109 cm) x
26” W (66 cm) x 35” H (89 cm)
Fluid section wetted parts:
Electroless nickel plated ductile iron, electroless nickel plated carbon steel, stainless steel, tungsten carbide, 37)(, thiokol impregnated leather, ultra high molecular weight polyethylene.
2
Introduction
Congratulations on having selected the nest airless sprayer
available in the world! These airless sprayesr are precision power tools used for spraying many types of materials including
textured products from a ready-mixed or powdered formulation.
Read and follow this instruction manual carefully for proper
operating instructions, maintenance, and safety information.
Pressure
Bleed Valve
Motor/Pump
Assembly
Hydraulic
Shut-Off
Valve
Pressure
Gauge
Outlet Fitting
Bleed Hose
Bleed Valve
Motor/Pump
Assembly
Hydraulic
Shut-Off
Valve
Pressure
Gauge
Shovel
Valve
Outlet Fitting
Bleed Hose
NOTE: These sprayers come with a heavy duty bleed
valve installed in place of the lter assembly.
Use this heavy duty bleed valve when spraying textured products from a ready-mixed or
powdered formulation. A lter assembly that
includes a standard bleed valve can be installed on the sprayer when spraying standard materials.
To install the lter assembly, remove the heavy duty outlet assembly from the swivel tting on the motor/pump assembly and install the lter
assembly in its place. Refer to the Maintenance and Parts List sections of this manual for more
information on the lter assembly.
Control Knob
Hydraulic Fluid Cap/ Dipstick
Pressure Control Knob
Hydraulic Fluid Cap/ Dipstick
Gas Tank
Spray Gun w/ Splatter Nozzle
Gas Tank
Spray Gun w/ Splatter Nozzle
© Titan Tool Inc. All rights reserved. 5
Page 6
Operation
Operating the Swing Cart
Fueling (gas engine)
Gasoline is extremely flammable and is explosive under certain conditions.
• ALWAYS turn the engine off before refueling.
• Refuel in a well-ventilated area.
• Do not smoke or allow ames or sparks in the refueling
area or where gasoline is stored.
• Do not overll the fuel tank. After refueling, make sure the
tank cap is closed properly and securely.
• Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled, make sure the
area is dry before starting the engine.
• Avoid repeated or prolonged contact with skin or breathing
of vapor.
• Keep out of the reach of children.
Fuel Specications
• Use automotive gasoline that has a pump octane number of 86 or higher, or that has a research octane number of
91 or higher. Use of a lower octane gasoline can cause persistent “pinging” or heavy “spark knock” (a metallic
rapping noise) which, if severe, can lead to engine
damage.
NOTE: If “spark knock” or “pinging” occurs at a steady
engine speed under normal load, change brands of gasoline. If spark knock or pinging persists, consult an authorized dealer of the engine manufacturer. Failure to do so is considered misuse, and damage caused by misuse is not covered by the engine manufacturer’s limited warranty.
Occasionally you may experience light spark
knock while operating under heavy loads. This is no cause for concern, it simply means your
engine is operating efciently.
Use caution when operating the swing cart. Keep fingers and feet clear of moving parts.
The swing cart allows the motor/pump assembly to be rotated between two positions.
Position #1: Working Position
The vertical position of the motor/pump assembly is the working position. This position allows complete submersion of the siphon
tube/foot valve on the uid section into a paint bucket. The maximum height paint bucket that can be used is 28 1/8” (71.4 cm).
Position #2: Transporting Position
The horizontal position of the motor/pump assembly is the
transporting position. This position allows easy removal of the paint bucket and creates a sprayer height of 30” (76.2
cm) for ease of transportation.
• Unleaded fuel produces fewer engine and spark plug deposits and extends the life of the exhaust system
components.
• Never use stale or contaminated gasoline or an oil/ gasoline mixture. Avoid getting dirt, dust, or water in the
fuel tank.
Gasolines Containing Alcohol
If you decide to use a gasoline containing alcohol (gasohol), be
sure its octane rating is at least as high as that recommended by the engine manufacturer. There are two types of “gasohol”:
one containing ethanol, and the other containing methanol. Do
not use gasohol that contains more than 10% ethanol. Do not
use gasoline containing methanol (methyl or wood alcohol)
that does not also contain co-solvents and corrosion inhibitors for methanol. Never use gasoline containing more than 5%
methanol, even if it has co-solvents and corrosion inhibitors.
NOTE: Fuel system damage or engine performance
problems resulting from the use of fuels that contain alcohol is not covered under the warranty. The engine manufacturer cannot endorse the use of fuels containing methanol since evidence of their suitability is incomplete at this time.
Before buying gasoline from an unfamiliar
station, try to nd out if the gasoline contains alcohol. If it does, conrm the type and
percentage of alcohol used. If you notice any undesirable operating characteristics while using a gasoline that contains alcohol, or one that you think contains alcohol, switch to a gasoline that you know does not contain alcohol.
Use the following procedure to change the position of the motor/ pump assembly.
1. Holding the handle grip with one hand, pull the locking
pin out of the locking hole on the cart with the other hand. This allows the motor/pump assembly mounted on the swing cart frame to move from one position to the other.
2. Let go of the locking pin once it is free of the locking hole.
3. Move the motor/pump assembly to the desired position. The locking pin is spring loaded and will automatically engage the locking hole on the swing cart at the new position.
6 © Titan Tool Inc. All rights reserved.
Page 7
Setup
Bleed Valve
Motor/Pump Assembly
Bleed Hose
Outlet Fitting
Pressure
Gauge
Hydraulic Shut-off
Valve (in open
position)
Pressure Control Knob
Bleed Valve
Fuel Valve
Lever
Choke Lever
Engine Switch
Throttle Lever
Starter Rope
NOTE: If the sprayer will be used for spraying textured
1. Make sure the bleed hose is threaded into the bleed valve.
It has factory installed 37)( tape on the tting and should
be tightened wrench tight.
2. Attach a minimum of 50’ of nylon airless spray hose to the
outlet tting. Do not use 37)( tape or thread sealant on
the spray hose connection.
3. Attach an airless spray gun to the spray hose. Do not attach the tip to the spray gun yet. Remove the tip if it is already attached.
4. Fill the oil cup 1/2 full with Titan Piston Lube (P/N 314-
480) supplied by the factory. This extends packing life.
5. Check the hydraulic uid level daily before starting the sprayer. The hydraulic uid level should be at the “Full”
mark on the dipstick. Refer to the Maintenance section of this manual for hydraulic system maintenance instructions.
IMPORTANT: Use of Titan’s Coolflo™ Hydraulic Fluid (P/N 430-361) is mandatory in the hydraulic system. Do not use any other hydraulic fluid. Use of any other hydraulic fluid may seriously damage the hydraulic system and will void the warranty.
6. For gas models, check the engine oil level daily before
starting the sprayer. The gasoline engine oil level is determined by the engine manufacturer. Refer to the engine manufacturer’s service manual supplied with this sprayer.
7. For electric models, use a 20 amp service outlet. Always
locate the electric model within 10 to 15 feet of the service outlet. Use a short electric cable and a long paint hose.
Any extension cord will create some voltage drop. If an extension cord is necessary, use only a grounded 3-wire #12 gauge extension cord.
NOTE: If the sprayer is being operated in an area that is
Read, understand, and follow all warnings before starting or operating this sprayer.
products, removal of the inlet screen in the foot valve of the PowrTex 6900 SF may be necessary.
This will allow proper priming and ow of the
textured product. Refer to “Cleaning the Inlet Screen” in the Maintenance section of this manual for removal instructions.
overloaded by other appliances or low voltage conditions, it is important to start the sprayer “unloaded.” Tip the electric motor forward so that the belt is loosened and the motor starts without full load. This reduces the amperage draw on starting and may avoid tripping the circuit breaker.
8. Make sure the sprayer is grounded. All sprayers are
equipped with a grounding lug. A grounding cable (not supplied) should be used to connect the sprayer to a true
earth ground. Check your local electrical regulations for detailed grounding instructions. See the Accessories and Service Kits section near the back of this manual for grounding cable ordering information.
IMPORTANT: Proper grounding is important. This applies to both gas and electric powered models. The passage of some materials through the nylon fluid hose will build up a static electric charge, which if discharged, could ignite solvent vapors present and create an explosion.
9. Strain all paints with a nylon strainer to ensure trouble free
operation and freedom from frequent cleaning of the inlet screen and gun lter.
10 Make sure the spray area is well ventilated to prevent
hazardous operation with volatile solvents or exhaust fumes.
If lacquer or other flammable materials are to be sprayed, ALWAYS locate the sprayer outside the immediate spraying area. Failure to do so may cause an explosion.
11. Locate the sprayer outside the immediate spraying area to avoid clogged air intake of the engine or electric motor with overspray.
Preparing a new sprayer
If this sprayer is new, it is shipped with test uid in the uid
section to prevent corrosion during shipment and storage. This
uid must be thoroughly cleaned out of the system with mineral
spirits before you begin spraying.
IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.
1. Place the foot valve/shovel valve into a container of
mineral spirits that has a ash point of 140ºF (60ºC) or
above.
2. Place the bleed hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure control knob fully counterclockwise.
4. Open the hydraulic shut-off valve located on the hydraulic pressure hose. The handle should be in line with the hose.
5. Open the bleed valve by turning the bleed valve knob fully counterclockwise.
6. Start the engine or turn on the electric motor.
a. To start the gas
engine,
• move the fuel valve
lever to the open
position,
• move the throttle
lever to its middle
point,
• move the choke lever
to the closed position for a cold engine or to the open position
for a warm engine,
© Titan Tool Inc. All rights reserved. 7
Page 8
• turn the engine switch to the ON position, and
Trigger lock in
locked position.
Hydraulic Shut-off
Valve (in open
position)
Pressure Control Knob
Bleed Valve
• pull the starter rope briskly until the engine starts. b. To start the electric motor, move the ON/OFF switch to
7. Turn the pressure control knob clockwise approximately
1/3 of the way down to increase pressure until the sprayer
cycles evenly and solvent ows freely from the bleed
hose.
8. Allow the sprayer to run for 15–30 seconds to ush the test uid out through the bleed hose and into the waste
container.
9. Turn off the sprayer.
a. To turn off the gas engine,
• set the pressure to minimum by turning the pressure
• move the throttle lever to the slow position, and
• turn the engine switch to the OFF position. b. To turn off the electric motor,
• set the pressure to minimum by turning the pressure
• move the ON/OFF switch to the OFF position.
Preparing to Spray
Before painting, it is important to make sure that the uid in the
system is compatible with the paint that is going to be used.
NOTE: Incompatible uids and paint may cause the
IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.
1. Place the foot valve/shovel valve into a container of the appropriate solvent for the material being sprayed.
NOTE: If you are spraying a water-based latex, ush with
2. Place the bleed hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure control knob fully counterclockwise.
4. Open the hydraulic shut-off valve located on the hydraulic pressure hose. The handle should be in line with the hose.
5. Open the bleed valve by turning the bleed valve knob fully counterclockwise.
6. Start the engine or turn on the electric motor.
a. To start the gas engine,
• move the fuel valve lever to the open position,
• move the throttle lever to its middle point,
• move the choke lever to the closed position for a cold
• turn the engine switch to the ON position, and
• pull the starter rope briskly until the engine starts. b. To start the electric motor, move the ON/OFF switch to
7. Turn the pressure control knob clockwise approximately
1/3 of the way down to increase pressure until the sprayer
cycles evenly and solvent ows freely from the bleed
hose.
8. Allow the sprayer to run for 15–30 seconds to ush the test uid out through the bleed hose and into the waste
container.
9. Turn off the sprayer.
a. To turn off the gas engine,
• set the pressure to minimum by turning the pressure
the ON position.
control knob fully counterclockwise,
control knob fully counterclockwise,
valves to become stuck closed, which would require disassembly and cleaning of the
sprayer’s uid section.
warm, clean water. If you are using any other material, check with the material manufacturer for a compatible solvent.
engine or to the open position for a warm engine,
the ON position.
control knob fully counterclockwise,
• move the throttle lever to the slow position, and
• turn the engine switch to the OFF position. b. To turn off the electric motor,
• set the pressure to minimum by turning the pressure control knob fully counterclockwise,
• move the ON/OFF switch to the OFF position.
NOTE: Make sure that the spray gun does not have a tip
or tip guard installed.
10. Close the bleed valve by turning the bleed valve knob fully clockwise.
11. Start the engine or turn on the electric motor.
12. Turn the pressure control knob clockwise approximately
1/3 of the way down to increase pressure.
13. Unlock the gun by turning the gun trigger lock to the unlocked position.
Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.
14. Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the gun.
15. Lock the gun by turning the gun trigger lock to the locked position.
16. Set down the gun and increase the pressure by turning the pressure control knob slowly clockwise.
17. Check the entire system for leaks. If
leaks occur, follow the “Pressure Relief
Procedure” in this manual before
tightening any ttings or hoses.
18. Follow the “Pressure Relief Procedure” in this manual before changing from solvent to material.
Be sure to follow the pressure relief procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.
Spraying
Use this procedure to start up the PowrLiner and PowrHandler for daily operation.
1. Prepare the material to be sprayed according to the guidelines given by the material manufacturer.
2. Place the foot valve/shovel valve into a container of material.
3. Place the bleed hose into a metal waste container.
4. Set the pressure to minimum by turning the pressure control knob fully counterclockwise.
8 © Titan Tool Inc. All rights reserved.
Page 9
5. Open the hydraulic shut-off valve located on the hydraulic
Fuel Valve
Lever
Choke Lever
Engine Switch
Throttle Lever
Starter Rope
Trigger lock in
locked position.
Trigger lock in
locked position.
pressure hose. The handle should be in line with the hose.
6. Open the bleed valve by turning the bleed valve knob fully counterclockwise.
7. Start the engine or turn on the electric motor.
a. To start the gas
• move the fuel valve
• move the throttle
• move the choke lever
• turn the engine switch to the ON position, and
• pull the starter rope briskly until the engine starts. b. To start the electric motor, move the ON/OFF switch to
8. Turn the pressure control knob clockwise approximately
9. Turn off the sprayer.
a. To turn off the gas engine,
• set the pressure to minimum by turning the pressure
• move the throttle lever to the slow position, and
• turn the engine switch to the OFF position. b. To turn off the electric motor,
• set the pressure to minimum by turning the pressure
• move the ON/OFF switch to the OFF position.
10. Remove the bleed hose from the waste container and
11. Close the bleed valve by turning the bleed valve knob fully
12. Start the engine or turn on the electric motor.
13. Turn the pressure control knob clockwise approximately
14. Unlock the gun by turning the gun trigger lock to the
15. Trigger the gun into the metal waste container until all air
15. Lock the gun by turning the gun trigger
16. Lock the gun by turning the gun trigger
17. Turn off the sprayer.
18. Attach tip guard and tip to the gun
engine,
lever to the open
position,
lever to its middle
point,
to the closed position for a cold engine or to the open position
for a warm engine,
the ON position.
1/3 of the way down to increase pressure until the sprayer
cycles evenly and material ows freely from the bleed
hose.
control knob fully counterclockwise,
control knob fully counterclockwise,
place it into the container of material.
clockwise.
1/3 of the way down to increase pressure.
unlocked position.
Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.
and solvent is ushed from the spray hose and material is owing freely. from the gun.
lock to the locked position.
lock to the locked position.
as instructed by the tip guard or tip manuals.
POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.
NOTE: When spraying textured products, the use
of a splatter nozzle on the spray gun may be necessary. The splatter nozzle adds atomizing
air to the uid stream to create the desired
material consistency. Refer to the Splatter Nozzle Instruction Sheet (P/N 313-2468) for detailed instructions.
19. Start the engine or turn on the electric motor.
20. Increase the pressure by turning the pressure control knob slowly clockwise and test the spray pattern on a piece of cardboard. Adjust the pressure control knob until the spray from the gun is completely atomized.
NOTE: Turning the pressure up higher then needed to
atomize the material will cause premature tip wear and additional overspray.
Pressure Relief Procedure
Be sure to follow the Pressure Relief Procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray nozzles, or preparing for cleanup.
1. Lock the gun by turning the gun trigger lock to the locked position.
2. Turn off the sprayer.
a. To turn off the gas engine,
• set the pressure to minimum by
turning the pressure control knob
fully counterclockwise,
• move the throttle lever to the slow position, and
• turn the engine switch to the OFF position.
b. To turn off the electric motor,
• set the pressure to minimum by turning the pressure control knob fully counterclockwise,
• move the ON/OFF switch to the OFF position.
3. Close the hydraulic shut-off valve on the hydraulic pressure hose.
4. Unlock the gun by turning the gun trigger lock to the unlocked position.
5. Hold the metal part of the gun rmly to the
side of a metal waste container to ground the gun and avoid a build up of static electricity.
6. Trigger the gun to remove any pressure that may still be in the hose.
7. Lock the gun by turning the gun trigger lock to the locked position.
8. Place the bleed hose into the metal waste container.
9. Open the bleed valve by turning the bleed valve knob fully counterclockwise.
© Titan Tool Inc. All rights reserved. 9
Page 10
Cleanup
Hydraulic Shut-off
Valve (in open
position)
Pressure Control Knob
Bleed Valve
Foot Valve Housing
Inlet Screen
Retaining Ring
Packing Oil
Cup
Special cleanup instructions for use with flammable solvents:
• Always ush spray gun preferably outside and at least one
hose length from spray pump.
• If collecting ushed solvents in a one gallon metal container, place it into an empty ve gallon container, then ush solvents.
• Area must be free of ammable vapors.
• Follow all cleanup instructions.
IMPORTANT: The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.
Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.
1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.
2. Remove the gun tip and tip guard and clean with a brush using the appropriate solvent.
3. Place the foot valve/shovel valve into a container of the appropriate solvent.
IMPORTANT: Use only compatible solvents when cleaning out oil based enamels, lacquers, coal tar, and epoxies. Check with the fluid manufacturer for the recommended solvent.
4. Place the bleed hose into a metal waste container.
5. Set the pressure to minimum by turning the pressure control knob fully counterclockwise.
14. Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean.
NOTE: For long-term or cold weather storage, pump
mineral sprits through the entire system.
15. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.
16. Store the sprayer in a clean, dry area.
IMPORTANT: Do not store the unit under pressure.
Cleaning a Clogged Tip
1. Follow the “Pressure Relief Procedure” in the Operation section of this manual.
2. If the tip clogs, rotate the tip handle 180° until the arrow on
the handle is facing the opposite of the spray direction and the handle clicks in the reverse position.
3. Trigger the gun once so that the pressure can blow the clog out. NEVER use the tip in the reverse position for more than ONE trigger pull at a time. This procedure can be repeated until the tip is free of clogging.
The flow from the spray tip is at very high pressure. Contact with any body part may be dangerous. Do not place finger on gun outlet. Do not point the gun at any person. Never operate the spray gun without the proper tip guard.
Maintenance
Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!
6. Open the hydraulic shut-off valve located on the hydraulic pressure hose. The handle should be in line with the hose.
7. Open the bleed valve by turning the bleed valve knob fully counterclockwise.
8. Start the engine or turn on the electric motor.
9. Allow the solvent to circulate through the sprayer and
ush the paint out of the bleed hose into the metal waste
container.
10. Turn off the sprayer.
11. Close the bleed valve by turning the bleed valve knob fully clockwise.
12. Start the engine or turn on the electric motor.
13. Trigger the gun into the metal waste container until the
paint is ushed out of the hose and solvent is coming out
of the gun.
10 © Titan Tool Inc. All rights reserved.
Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.
Daily Maintenance
Two daily procedures are required for routine operator
maintenance on this sprayer:
1. Lubricating the upper packings.
2. Cleaning the rock catcher.
Cleaning the Inlet Screen (PowrTex 6900 SF)
The inlet screen will clog and must be cleaned at least once a day.
1. Remove the retaining ring from the foot valve housing
2. Remove the inlet screen from the Foot valve housing.
3. Clean thoroughly with the appropriate solvent.
Lubricating the Upper Packings
1. Clean out the paint that has seeped past the upper packings into the
packing oil reservoir above the uid
section.
2. Fill the packing oil reservoir 1/2 full with
Piston Lube (P/N 314-480) supplied by the factory. This will extend packing
life.
NOTE: Do not over-ll the reservoir
so that it overows and drips
into the paint.
Page 11
Maintaining the Hydraulic System
"Full" Mark
Hydraulic Fluid
Cap/Dipstick
Hydraulic Filter
IMPORTANT: Use of Titan’s Coolflo™ Hydraulic Fluid is mandatory in the PowrTwin hydraulic system. Do not use any other hydraulic fluid. Use of any other hydraulic fluid may seriously damage the hydraulic system and will void the warranty.
1. Check the hydraulic uid daily. It should be at the
2. Change the hydraulic uid every twelve months. Drain
NOTE: When replacing the hydraulic lter during a uid
3. The hydraulic system has an external, replaceable
4. The hydraulic pump should not be serviced in the eld.
Maintaining the Fluid Section
If the sprayer is going to be out of service for an extended period of time, it is recommended that following cleanup, a kerosene and oil mixture be introduced as a preservative. Packings may
tend to dry out from lack of use. This is particularly true of the upper packing set for which upper packing lubricant Piston Lube
(P/N 314-480) is recommended in normal usage. If the sprayer has been out of service for an extended period of
time, it may be necessary to prime the suction by pouring some of the paint solvent into the siphon tube to restart. It is extremely
important that the threads on the siphon hose coupling are properly sealed. Any air leakage will produce erratic operation of the sprayer and may damage the system. The up and the down
strokes should be approximately equal in time (one should not be faster than the other). A fast up or down stroke may indicate
air in the system or malfunctioning valve or seats (see the
Troubleshooting section).
“Full” mark on the dipstick. If it is low, add only Titan Coolo™ Hydraulic Fluid (P/N 430-361). Never add or change hydraulic uid except in a clean, dust-free area. Contamination of the hydraulic uid will shorten hydraulic
pump life and may void warranty.
the old uid from the tank and ll with 4 quarts of Titan Coolo™ Hydraulic Fluid. Start the sprayer at just enough pressure to operate the uid section. Run the sprayer at
this low pressure for at least 5 minutes. This removes
air from the system. Check the uid level after this procedure. Do not over-ll.
change, it may be necessary to add up to one
additional quart of hydraulic uid.
hydraulic lter. Change the lter every twelve months.
If service on the hydraulic pump is required, it must be
returned to Titan.
Basic Engine Maintenance (gas engine)
• For detailed engine maintenance and technical specications refer to the separate gasoline engine
manual.
• All service to the engine should be performed by a dealer
authorized by the engine manufacturer. To locate a dealer
in your area, look in the Yellow Pages of your telephone directory under Gasoline Engines, Garden & Lawn Equipment & Supplies, Lawn Mowers, etc.
• The gas engine is warranted exclusively by the engine
manufacturer.
• Use a premium quality motor oil certied to meet or exceed U.S. Automotive requirement SG.or SF. SAE
10W30 is recommended for general all temperature use.
Other viscosities may be required in other climates.
• Use only a (NGK) BP6ES or BPR6E spark plug. Gap the plug to 0.028 to 0.031 In. (0.7 to 0.8 mm) Always use a
spark plug wrench.
Daily
1. Check engine oil level, and ll as necessary.
2. Check gasoline level, and ll as necessary.
Always follow the fueling procedure outlined earlier in this manual.
First 20 Hours
1. Change engine oil.
Every 100 Hours
1. Change engine oil.
2. Clean the sediment cup.
3. Clean and re-gap the spark plug.
4. Clean the spark arrestor.
Weekly
1. Remove the air lter cover and clean the element. In very dusty environments, check the lter daily. Replace
the element as needed. Replacement elements can be purchased from your local Honda dealer.
Engine Operation and Service
1. Clean and oil air lter pad on gasoline engine every 25
hours or once weekly. Do not permit the air intake screen
around the y wheel of the gas engine to load up with
paint or trash. Clean it regularly. The service life and
efciency of the gas engine model depends upon keeping
the gasoline engine running properly. Change the oil in the engine every 100 hours. Failure to observe this may result in engine overheating. Consult the engine manufacturer’s service manual provided.
2. To conserve fuel, service life, and efciency of the sprayer,
always operate the gasoline engine at the lowest RPM at which it runs smoothly without laboring and delivers
the amount required for the particular painting operation.
Higher RPM does not produce higher working pressure. The gasoline engine is connected to the hydraulic pump by a pulley combination designed to produce full paint
delivery at maximum RPM.
3. The warranty on gasoline engines or electric motors is limited to the original manufacturer.
© Titan Tool Inc. All rights reserved. 11
Page 12
Replacing the Motor Brushes (electric motor)
Perform this procedure using Motor Brush Kit P/N 978-050. The kit consists of two brushes, two springs, and two clips.
NOTE: Brushes should be replaced when they are worn
1. Remove both inspection covers on the motor.
2. Push in the spring clip to unhook it, then pull it out.
to less than 1/2 inch. Check and replace both brushes at the same time.
Inspection
Cover
Terminal Screw
Brush Lead
Spring Clip
Maintaining the Filter Assembly (optional accessory)
Clean the lter regularly. Dirty or clogged lters can greatly reduce ltering ability and cause a number of system problems including poor spray patterns, clogged spray tips, etc.
Cleaning
To clean the lter, perform the following procedure.
1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.
2. Remove the lter cap assembly
and spring.
3. Pull the lter element with ball straight out of the lter body.
4. Clean inside the lter body, lter element with ball, and lter cap
assembly using the appropriate solvent.
NOTE: Use care in handling parts
as dirt, debris, scratches, or nicks may prevent o-rings or gaskets from sealing.
This lter element lters
from the inside out. Be sure
to clean the lter element
thoroughly on the inside. Soak in solvent to loosen hardened paint or replace.
Filter Cap Assembly
Spring
Filter Element w/Ball
PTFE Gasket (thick)
PTFE Gasket (thin)
PTFE O-ring
Carbide Seat
Filter Body
3. Loosen the terminal screw. Pull the brush lead away, but
leave the motor lead in place. Remove the brush and spring.
4. Inspect the commutator
for burning, excessive
pitting or gouging. A black color on the commutator is normal.
5. Install the new brush so its lead slides in the long slot of the brush holder. Push the terminal under the terminal screw washer. Ensure the motor lead is still connected at the screw. Tighten the screw.
6. Place the spring on the brush as shown above. Push in and hook the spring clip. Repeat this procedure for the other side.
7. Reinstall both inspection covers.
If electric motor overloads and stops running, IMMEDIATELY turn the motor off and follow the Pressure Relief Procedure in the Cleanup section of this manual. Wait until the motor cools (approximately 30 minutes). Then push in the bubble top, manual reset button, turn the motor on and pressurize the system.
For CSA approved sprayers only: The ON/OFF switch is also the RESET!
Commutator
Terminal Screw
Brush Holder
Brush
Spring
Spring Clip
Inspection
Inspect all parts of the lter assembly before reassembly.
1. Inspect the ball inside the lter element. If the ball has pressure cuts or scratches, replace the lter element.
a. If the ball is cut, remove the PTFE o-ring using an o-ring
pick and remove the carbide seat.
b. Check the seat for nicks or grooves. If the seat is
damaged, replace.
NOTE: Removal of the PTFE o-ring will damage the
o-ring and require replacement.
2. Remove the spring from the spring guide on the lter cap.
a. Measure the length of the spring uncompressed. If it
measures less the 3/4” from end to end, replace.
b. Push the spring back onto the spring guide until it
“snaps” back into position.
3. Inspect the two PTFE gaskets and the PTFE o-ring for deformity, nicks, or cuts. Replace, if needed.
NOTE: The PTFE gaskets, PTFE o-ring, and spring are
packaged in Filter Service Kit P/N 930-050.
Reassembly
After cleaning and inspecting all parts, reassemble the lter.
1. Place the carbide seat into the lter body. Make sure the
beveled side of the seat is facing up.
2. Place the PTFE o-ring into the groove on the outer
diameter of the carbide seat.
3. Place the lter element with ball into the lter body.
NOTE: The top and bottom of the lter element with ball
are identical.
4. Push the spring back onto the spring guide of the lter cap until it “snaps” back into position, if not already done.
5. Place the thin PTFE gasket onto the step at the top of the lter body.
6. Place the thick PTFE gasket onto the top of the thin
gasket.
7. Tighten the lter cap assembly onto the lter body.
12 © Titan Tool Inc. All rights reserved.
Page 13
Airless Gun
Problem
A. Spitting gun
B. Gun will not shut off
C. Gun does not spray
Airless Gun
Problem
A. Pump delivers on upstroke
only or goes up slowly and down fast (commonly called
downstroke dive)
B. Pump delivers on down stroke
only or goes up fast and down slowly
C. Pump moves up and down
fast, delivering material
D. Pump moves up and down
slowly when spray gun is shut off
E. Not enough uid pressure at
gun
F. Pump chatters on up or down
stroke
Troubleshooting
Cause
1. Air in system
2. Dirty gun
3. Needle assembly out of adjustment
4. Broken or chipped seat
1. Worn or broken needle & seat
2. Needle assembly out of adjustment
3. Dirty gun
1. No paint
2. Plugged lter or tip
3. Broken needle in gun
Cause
1. Lower foot valve ball is not seating due to trash or wear
2. Material too viscous to siphon.
3. Air leaking in on siphon side or damaged siphon hose. Siphon may be too small for heavy material.
1. Upper ball is not seating due to trash or wear
2. Lower packing set is worn
1. Material container is empty or material is
too thick to ow through siphon hose
2. Bottom ball stuck to foot valve seat
3. Siphon hose is kinked or loose
1. Loose connections. Bleed valve is open
partially or bleed valve is worn. Lower packing seat is worn.
2. Upper and/or lower ball not seating
1. Spray tip is worn
2. Outlet lter or gun lter is clogged
3. Low voltage and/or inadequate amperage
4. Hose size or length is too small or too long
1. Solvent has caused upper packing to swell
Solution
1. Inspect connections for air leaks.
2. Disassemble and clean.
3. Inspect and adjust.
4. Inspect and replace.
1. Replace.
2. Adjust.
3. Clean.
1. Check uid supply.
2. Clean.
3. Replace.
Solution
1. Remove foot valve assembly. Clean and inspect.
Test foot valve by lling with water; if ball fails to seal the seat, replace ball.
2. Thin material — contact manufacturer for proper thinning procedures.
3. Tighten all connections between pump and paint
container. If damaged, replace. Switch to larger
diameter siphon set.
1. Check upper seat and ball with water. If ball fails to
seal, replace seat.
2. Replace packing set if worn.
1. Rell with new material. If too thick, remove siphon hose, immerse uid section in material, and start
pump to prime. Add thinner to material. Change to bigger siphon set. Open bleed valve to remove air and restart pump.
2. Remove foot valve. Clean ball and seat.
3. Straighten.
1. Check all connections between pump and gun.
Tighten as necessary. If material is owing from bleed hose, close bleed valve or replace, if necessary. Should none of the above be evident,
replace lower packing.
2. Reseat balls by cleaning.
1. Replace.
2. Clean or replace lter.
3. Check electrical service. Correct as required.
4. Increase hose size to minimize pressure drop through hose and/or reduce hose length.
1. Replace packing.
© Titan Tool Inc. All rights reserved. 13
Page 14
Hydraulic Motor
Problem
A. Oil motor stalls at bottom (no
unusual heat problems)
B. Oil motor stalls at top (no
unusual heat problems)
C. Low pressure (okay on down
stroke, sluggish on up.stroke — high heat)
NOTE: Engine labors on upstroke,
idles back at stall on the down stroke.
D. Low pressure (both strokes -
high heat)
NOTE: Engine labors at stall on
both strokes.
Troubleshooting
Cause
1. Fluid pump piston seat unthreaded
2. Valve sticking or oil motor trip rod shifter assembly separated
1. Valve sticking
2. Broken spring retainer (valve rod assembly)
3. Broken spring or valve rod
4. Air in hydraulic motor
5. Air in uid pump
1. Blown piston seal
2. Cracked piston
1. Blown center o-rings on spool valve
2. Bad hydraulic pump
Solution
1. If connecting rod is okay, remove cylinder head
plug and pop valve down. Replace plug and start machine. If machine cycles up and stops at bottom
again, then problem is piston seat on uid pump.
Check piston seat. Repair or replace as necessary.
If piston seat is okay and problem does not change,
check oil motor.
2. Remove valve and check for scratches and rough movement when sliding it up and down. Replace valve and spool in this condition. Check trip rod for possible separation.and spool in this condition. Check trip rod for possible separation.
1. Remove valve and check for scratches and rough movement when sliding it up and down. Replace valve and spool in this condition.
2. Replace valve rod assembly.
3. Replace valve rod assembly.
4. Reset valve. Purge Air, generally accomplished by
low pressure cycling of motor/pump assembly for 5–10 minutes. Check for causes of air introduction:
• Loose ttings in tank.
• Loose ttings on hydraulic pump.
• Loose hose connections.
• Low oil in reservoir.
5. Stall at top can occur randomly when uid pump picks up air. Reset valve. Avoid air in the uid pump.
1. Before dismantling oil motor, start machine. With pump cycling under pressure, touch the hydraulic
cylinder and the head to see if cylinder or head gets hotter. This will help determine if piston seal is blown
or piston nut is broken. If heat is on the head, check
the o-rings on spool valve.
2. Dismantle oil motor and check piston seals cylinder bore and piston nut. Pay special attention to piston
nut. It can be cracked and not show externally.
1. Before dismantling oil motor, start machine. With pump cycling under pressure, touch the head to see
if the head becomes hotter. This will help determine
if center o-ring is blown on spool valve. If hot, remove
and replace o-ring.
2. Replace hydraulic pump.
14 © Titan Tool Inc. All rights reserved.
Page 15
Spray Patterns
Problem
A. Tails
Troubleshooting
Cause
1. Inadequate uid delivery
Solution
1. Fluid not atomizing correctly:
Increase uid pressure. Change to smaller tip orice
size. Reduce uid viscosity. Reduce hose length. Clean gun and lter(s). Reduce number of guns
using pump.
B. Hour glass
C. Distorted
D. Pattern expanding and
contracting (surge)
E. Round pattern
1. Inadequate uid delivery
1. Plugged or worn nozzle tip
1. Suction leak
2. Pulsating uid delivery
1. Worn tip
2. Fluid too heavy for tip
1. Same as above.
1. Clean or replace nozzle tip.
1. Inspect for suction hose leak.
2. Change to a smaller tip orice size. Install pulsation dampener in system or drain existing one. Reduce
number of guns using pump. Remove restrictions in
system; clean tip screen if lter is used.
1. Replace tip.
2. Increase pressure. Thin material. Change nozzle tip.
© Titan Tool Inc. All rights reserved. 15
Page 16
Consignes de sécurite important · Lire toutes ces consignes avant
d’utiliser l’appareil. GARDER CES CONSIGNES.
Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.
Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives figurant dans ce manuel. Familiarisez-vous avec les commandes et
l’utilisation adéquate de l’équipement.
AVERTISSEMENT – Pour réduire le risque d’incendie ou d’explosion :
1. Ne pulvérisez pas de matières inammables ou combustibles près d’une amme nue, de voyants lumineux ou de sources d’ignition telles que des objets chauds, cigarettes, moteurs, matériel et appareils électriques.
Évitez de produire des étincelles en connectant et en
déconnectant les cordons électriques.
2. Pour les appareils destinés à n’utiliser que des produits à
l’eau – Ne pulvérisez pas et ne les nettoyez pas avec des
liquides inammables. Exclusivement pour usage avec liquides à base d’eau.
3. Pour les appareils destinés à un usage exclusif avec des produits à l’eau ou des produits minéraux de type alcool avec un point d’éclair minimum de 21 ºC (70 ºF) – Ne pulvérisez pas et ne les nettoyez pas avec des liquides ayant un point d’éclair inférieur à 21 ºC (70 ºF). Le point d’éclair est la température à laquelle un uide peut produire sufsamment de vapeur pour s’enammer.
4. L’écoulement de peinture ou de solvant dans l’équipement peut produire de l’électricité statique. L’électricité statique crée un risque d’incendie ou d’explosion en présence
de fumées de peinture ou de solvant. Toutes les pièces
du système du pulvérisateur, y compris la pompe, l’ensemble du tuyau, le pistolet de pulvérisation et les
objets dans et autour de la zone de pulvérisation doivent être correctement reliés à la terre pour protéger contre les
décharges d’électricité statique et les étincelles. N’utilisez que des tuyaux conducteurs ou reliés à la terre pour pulvérisateurs de peinture sous vide à haute pression, spéciés par le fabricant.
5. Vériez que tous les conteneurs ou systèmes de stockage
sont reliés à la terre pour éviter les décharges d’électricité
statique.
6. Connectez à une prise électrique avec prise de terre et utilisez des rallonges électriques reliées à la terre.
N’utilisez pas d’adaptateur 3 à 2.
7. N’utilisez pas de peinture ou de solvant contenant du
halon, par exemple, le chlore, les agents antimoisissure à l’eau de Javel, le chlorure de méthylène et le
trichloroéthane. Ils ne sont pas compatibles avec l’aluminium. Contactez le fournisseur de revêtements pour connaître la compatibilité du matériau avec l’aluminium.
8. La zone de pulvérisation doit toujours être bien aérée.
Une bonne quantité d’air frais doit constamment traverser
la zone de pulvérisation pour éviter les accumulations de
vapeurs inammables. Le système de pompage doit être
placé dans une zone bien aérée. Ne pulvérisez pas le système de pompage.
9. Ne fumez pas dans la zone de pulvérisation.
10. N’actionnez pas d’interrupteurs électriques, de moteurs ou
autres dispositifs produisant des étincelles dans la zone de pulvérisation.
11. Maintenez la propreté de la zone et veillez à ce qu’elle ne contienne pas de conteneurs de peinture ou de solvant, de chiffons et autres matières inammables.
12. Sachez ce que contiennent la peinture et les solvants pulvérisés. Lisez les ches de sécurité du matériel (MSDS) et les étiquettes apposées sur les conteneurs
de peintures et de solvants. Respectez les consignes de sécurité du fabricant de peinture et de solvant.
13. Placez la pompe à une distance minimum de 7,62 mètres (25 pieds) de l’objet à pulvériser, dans une zone bien aérée (ajoutez de la longueur de tuyau si besoin est). Les vapeurs inammables sont souvent plus lourdes que l’air.
La zone près du sol doit être très bien aérée. La pompe
contient des pièces qui produisent des arcs et émettent des étincelles pouvant enammer les vapeurs.
14. Le plastique peut causer des étincelles d’électricité statique. N’accrochez aucun plastique dans une zone
de pulvérisation fermée. N’utilisez pas de toiles de
protection en plastique quand vous pulvérisez une matière inammable.
15. Ayez un extincteur en bon état de fonctionnement à portée
de main.
AVERTISSEMENT – Pour réduire le risque de pénétration dans la peau :
DANGER : Blessure par injection – Le jet de fluide à haute pression
produit par cet équipement peut transpercer la peau et les tissus sous-jacents, ce qui produit de graves blessures et peut entraîner une amputation. Consultez immédiatement un médecin. NE TRAITEZ PAS UNE INJECTION COMME UNE SIMPLE COUPURE.
1. Ne dirigez pas le pistolet sur et ne pulvérisez pas les
personnes ou les animaux.
2. N’approchez pas les mains ni d’autres parties du corps de
la sortie du produit. Par exemple, ne tentez pas d’arrêter
une fuite avec une partie du corps.
3. Utilisez toujours le protège-embout de la buse. Ne
pulvérisez pas sans que le protège-embout de la buse ne
soit installé.
4. Utilisez exclusivement un embout de buse spécié par le
fabricant.
5. Prenez garde quand vous nettoyez ou que vous changez
les embouts de buse. Si l’embout se bouche pendant
que vous pulvérisez, verrouillez TOUJOURS la détente du pistolet, arrêtez la pompe et libérez toute la pression
avant de réparer ou de nettoyer l’embout ou le protecteur ou avant de changer d’embout. La pression n’est pas libérée par l’arrêt du moteur. La poignée du robinet-valve
PRIME/SPRAY (AMORÇAGE/ PULVÉRISATION) doit
être placée sur PRIME pour libérer la pression. Consultez
la PROCÉDURE DE LIBÉRATION DE PRESSION décrite
dans le manuel de la pompe.
6. Ne laissez pas l’appareil sous tension ou sous pression
quand vous vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et libérez la pression conformément aux instructions du fabricant.
7. La pulvérisation à haute pression peut injecter des
toxines dans le corps et causer de graves blessures corporelles. Si une telle injection se produisait, consultez
immédiatement un médecin.
8. Vériez les tuyaux et les pièces pour détecter des signes
d’endommagement : une fuite peut injecter le produit dans
la peau. Inspectez le tuyau avant chaque emploi. Changez tous les tuyaux ou pièces endommagés.
9. Ce système peut produire une pression de 3300 PSI
/ 22.8 MPa. N’utilisez que les pièces de rechange ou les accessoires spéciés par le fabricant et ayant une
pression nominale minimum de 3300 PSI. Ceci est valable
16 © Titan Tool Inc. Tous droits réservés.
Français
Page 17
Consignes de sécurite important · Lire toutes ces consignes avant
d’utiliser l’appareil. GARDER CES CONSIGNES.
pour les embouts de pulvérisation, les protecteurs de buse, les pistolets, les rallonges, les raccords et le tuyau.
10. Verrouillez toujours la détente quand vous ne pulvérisez pas. Vériez que le verrou de la détente fonctionne
correctement.
11. Vériez que toutes les connexions sont bien serrées avant
d’utiliser l’appareil.
12. Sachez comment arrêter l’appareil et le dépressuriser rapidement. Soyez bien familiarisé avec les commandes.
La pression n’est pas libérée lorsque le moteur est
arrêté. La poignée du robinet-valve PRIME/SPRAY
(AMORÇAGE/PULVÉRISATION) doit être placée
sur PRIME pour libérer la pression. Consultez la
PROCÉDURE DE LIBÉRATION DE PRESSION décrite
dans le manuel de la pompe.
13. Retirez toujours l’embout de pulvérisation avant de rincer ou de nettoyer le système.
AVERTISSEMENT – Pour réduire le risque de blessure :
1. Portez toujours les gants, la protection oculaire, les vêtements et un respirateur ou masque appropriés quand vous peignez. Vapeurs dangereuses – Les peintures, solvants, insecticides et autres matières peuvent être dangereux s’ils sont inhalés ou entrent en contact avec le corps. Les vapeurs peuvent provoquer d’importantes nausées, une perte de connaissance ou un
empoisonnement.
2. Ne travaillez pas et ne pulvérisez pas près d’enfants.
Éloignez toujours les enfants de l’équipement.
3. Ne travaillez pas avec les bras au-dessus de la tête ni sur
un support instable. Appuyez-vous bien sur les deux pieds pour toujours conserver l’équilibre.
4. Soyez attentif et regardez ce que vous faites.
5. N’utilisez pas l’appareil quand vous êtes fatigué ou sous l’inuence de drogues ou d’alcool.
6. Ne faites pas de n?uds avec le tuyau et ne le tordez pas trop. Le tuyau à vide peut présenter des fuites suite à
l’usure, les n?uds ou les mauvais traitements. Une fuite risque d’injecter du produit dans la peau.
7. N’exposez pas le tuyau à des températures ou des pressions supérieures à celles spéciées par le fabricant.
8. N’utilisez pas le tuyau pour tirer ou soulever l’équipement.
9. Utilisez la plus basse pression possible pour rincer
l’équipement.
10. Respectez tous les codes locaux, étatiques et nationaux qui régulent la ventilation, la prévention d’incendies et le
fonctionnement.
11. Les normes de sécurité du gouvernement des États-Unis ont été adoptées dans la loi Occupational safety and
Health Act (OSHA). Ces normes, en particulier la partie
1910 des Normes générales et la partie 1926 des Normes
de construction, doivent être consultées.
12. Avant chaque emploi, vériez tous les tuyaux pour détecter d’éventuelles coupures, fuites, abrasion ou couvercle bombé. Vériez l’état ou le mouvement des
accouplements. Changez immédiatement le tuyau si l’une
de ces conditions est vériée. Ne réparez jamais un tuyau
de peinture. Remplacez-le par un tuyau conducteur à haute pression.
13. Ne pulvérisez pas à l’extérieur par temps venteux.
14. Débranchez toujours le cordon électrique de la prise avant de travailler sur l’équipement.
IMPORTANT: Ne pas soulever par la poignée du chariot lors du chargement ou du déchargement.
Sécurité du moteur à essence
L’État de la Californie reconnaît que les gaz d’échappement de cet appareil contiennent des produits chimiques susceptibles de causer le cancer, des malformations congénitales ou pouvant être nocifs pour le système reproducteur.
1. Les moteurs Honda sont conçus pour être ables et sécuritaires lorsqu’ils sont utilisés selon les directives.
Lire et comprendre le guide d’utilisation de Honda avant de faire fonctionner le moteur. Le non-respect de cet
avertissement risque de causer des blessures graves ou
d’endommager l’appareil.
2. An de prévenir les risques d’incendie et d’assurer une ventilation adéquate, garder le moteur à une distance d’au moins un mètre (3 pi) des bâtiments et des autres
appareils durant le fonctionnement. Ne pas placer des
objets inammables près du moteur.
3. Les enfants et les animaux doivent être tenus à l’écart de la zone de fonctionnement de l’appareil an d’éviter les risques de brûlures causées par les composants chauds du moteur ou par les équipements utilisés avec le moteur.
4. Savoir comment couper le moteur rapidement et bien comprendre le fonctionnement de toutes les commandes.
Ne jamais laisser quiconque utiliser le moteur sans lui
avoir d’abord fourni les directives appropriées.
5. Le carburant est une matière extrêmement inammable et peut exploser sous certaines conditions.
6. Ravitailler en carburant dans un endroit bien aéré une
fois le moteur arrêté. Ne pas fumer et s’assurer qu’il n’y ait ni ammes ni étincelles dans la zone de ravitaillement ou
d’entreposage du carburant.
7. Ne pas trop remplir le réservoir d’essence. Après le
ravitaillement, s’assurer que le bouchon du réservoir soit
bien fermé et serré.
8. Prendre soin de ne pas renverser de carburant lors du
ravitaillement, car les vapeurs émanant du carburant ou le carburant déversé accidentellement peuvent s’enammer. En cas de déversement, s’assurer que l’endroit soit
complètement sec avant de démarrer le moteur.
9. Ne jamais mettre le moteur en marche dans un endroit
fermé ou restreint, car les gaz d’échappement contiennent des matières toxiques, telles que le monoxyde de carbone, susceptibles de provoquer des évanouissements
ou même d’entraîner la mort.
10. Le silencieux devient très chaud durant le fonctionnement
et le demeure pendant un certain temps une fois le moteur
arrêté. S’assurer d’attendre quelques minutes avant de toucher au silencieux. Pour éviter les risques de brûlures graves ou d’incendie, laisser le moteur se refroidir avant
de le transporter ou de l’entreposer à l’intérieur.
11. Ne jamais expédier ou transporter l’appareil lorsque le
réservoir est rempli de carburant.
Ne pas utiliser cet appareil pour vaporiser de l’eau ou de l’acide.
© Titan Tool Inc. Tous droits réservés. 17
Français
Page 18
Información de seguridad importante · Lea toda la información de
seguridad antes de operar el equipo. GUARDE ESTAS INSTRUCCIONES.
Indica una situación peligrosa que, de no evitarse, puede causar la muerte o lesiones graves.
Para reducir los riesgos de incendios, explosiones, descargas eléctricas o lesiones a las personas, lea y entienda todas las instrucciones incluidas en este manual. Familiarícese con los controles y el uso adecuado del equipo.
ADVERTENCIA – Para reducir el riesgo de incendio o explosión:
1. No pulverice materiales inamables ni combustibles cerca de llamas desnudas,
pilotos o fuentes de ignición como objetos
calientes, cigarrillos, motores, equipos
eléctricos o electrodomésticos. Evite producir chispas al conectar y desconectar los cables de alimentación.
2. Para unidades que se vayan a utilizar con materiales acuosos — No pulverice ni limpie con líquidos inamables. Para su uso con líquidos acuosos solamente.
3. Para unidades que se vayan a utilizar solamente con
materiales acuosos o de tipo de alcohol mineral con un
punto de inamación mínimo de 21 ºC (69,8 ºF) — No pulverice ni limpie con líquidos que tengan un punto de inamación por debajo de 21 ºC (69,8 ºF). El punto de inamación es la temperatura a la que un uido puede producir vapor suciente como para incendiarse.
4. La pintura o disolvente que pase por el equipo puede
producir electricidad estática. La electricidad estática
supone un riesgo de incendio o explosión en presencia de
emanaciones de pintura o disolvente. Todas las piezas del
sistema pulverizador, incluyendo la bomba, el conjunto de mangueras, la pistola pulverizadora y los objetos dentro
y alrededor de la zona de pulverización se conectarán a tierra para protegerlos frente a descargas estáticas y chispas. Utilice solamente mangueras para pulverizadores
de pintura airless (sin aire) de alta presión conductoras o con toma a tierra especicadas por el fabricante.
5. Compruebe que todos los recipientes y sistemas de
recogida están conectados a tierra para evitar descargas eléctricas.
6. Conecte a una salida con toma a tierra y utilice cables alargadores puestos a tierra. No utilice un adaptador de 3 a 2.
7. No utilice pintura o disolvente que contenga hidrocarburos halogenados, como cloro, fungicida blanqueador, cloruro
de metileno y tricloroetano. No son compatibles con el aluminio. Póngase en contacto con el proveedor del material para conocer su compatibilidad con el aluminio.
8. Mantenga la zona de pulverización bien ventilada.
Asegúrese de que circula aire fresco por la zona para evitar que se acumulen vapores inamables en el aire de
la zona de pulverización. Ponga el conjunto de la bomba en una zona bien ventilada. No pulverice el conjunto de la bomba.
9. No fume en la zona de pulverización.
10. No encienda interruptores de luces, motores ni productos similares que puedan producir chispas en la zona de
pulverización.
11. Mantenga la zona limpia y despejada de botes de pintura
y disolventes, trapos y otros materiales inamables.
12. Infórmese del contenido de la pintura y de los disolventes
que pulverice. Lea las hojas de datos sobre seguridad de los materiales (MSDS) y las etiquetas en los botes de
pintura y disolvente. Siga las instrucciones de seguridad del fabricante de la pintura y del disolvente.
13. Coloque la bomba al menos a 7,62 metros (25 pies) del objeto que se va a pulverizar en una zona bien ventilada (añada más manguera si fuera necesario). Los vapores inamables suelen ser más pesados que el aire. La
zona del suelo debe estar muy bien ventilada. La bomba
contiene piezas que forman arcos que producen chispas y pueden inamar los vapores.
14. El plástico puede producir chispas estáticas. Nunca utilice plástico para cercar la zona de pulverización. No utilice
cortinas de plástico mientras pulveriza material inamable.
15. Deberá contar con equipos extintores de incendios que
funcionen correctamente.
ADVERTENCIA – Para reducir el riesgo de daños en la piel:
PELIGRO: Lesión causada por inyección. La corriente de líquido a alta
presión que produce este equipo puede perforar la piel y tejidos subcutáneos, pudiendo provocar graves lesiones y posibles amputaciones. Visite a un médico inmediatamente. NO TRATE UNA LESIÓN CAUSADA POR INYECCIÓN COMO UN SIMPLE CORTE.
1. No apunte con la pistola ni pulverice sobre ninguna persona ni animal.
2. Mantenga las manos y el resto del cuerpo lejos de la
descarga. Por ejemplo, no trate de detener fugas con
ninguna parte de su cuerpo.
3. Utilice siempre el protector de la boquilla. No pulverice sin
el protector en su sitio.
4. Utilice solamente la boquilla especicada por el fabricante.
5. Tenga cuidado al limpiar y cambiar las boquillas. Si la boquilla se atasca durante la pulverización,
ponga SIEMPRE el seguro del gatillo de la pistola, apague
la bomba y libere toda la presión antes de reparar, limpiar el protector o la boquilla o cambiar la boquilla. La presión
no se libera apagando el motor. Para liberar la presión hay
que poner la manija de la válvula PRIME/SPRAY (cebar/ pulverizar) en PRIME. Consulte el Procedimiento para liberar presión que se describe en el manual de la bomba.
6. No deje el aparato con corriente ni con presión cuando
nadie esté pendiente de ella. Cuando no utilice el aparato,
apáguelo y libere la presión siguiendo las instrucciones del fabricante.
7. La pulverización a alta presión puede inyectar toxinas en
el cuerpo y producir daños graves en el mismo. En caso
de que esto ocurra, visite a un médico inmediatamente.
8. Compruebe las mangueras y las piezas en busca de
daños; una fuga puede inyectar material en la piel.
Inspeccione la manguera antes de cada uso. Sustituya las mangueras o las piezas dañadas.
9. Este sistema es capaz de producir 3300 PSI / 22.8 MPa. Utilice solamente piezas de repuesto o accesorios
especicados por el fabricante y con una capacidad
nominal de 3300 PSI como mínimo. Entre ellos se
incluyen boquillas pulverizadoras, protectores para las boquillas, pistolas, alargadores, racores y mangueras.
10. Ponga siempre el seguro del gatillo cuando no esté
pulverizando. Verique que el seguro del gatillo funciona
correctamente.
11. Antes de utilizar el aparato, verique que todas las conexiones son seguras.
18 © Titan Tool Inc. Todos los derechos reservados.
Español
Page 19
Información de seguridad importante · Lea toda la información de
seguridad antes de operar el equipo. GUARDE ESTAS INSTRUCCIONES.
12. Aprenda a detener el aparato y a liberar la presión rápidamente. Familiarícese a conciencia con los controles. La presión no se libera apagando el motor. Para liberar
la presión hay que poner la manija de la válvula PRIME/ SPRAY (cebar/pulverizar) en PRIME. Consulte el Procedimiento para liberar presión que se describe en el
manual de la bomba.
13. Quite siempre la boquilla pulverizadora antes de enjuagar
o limpiar el sistema.
ADVERTENCIA – Para reducir el riesgo de lesiones:
1. Cuando pinte, lleve siempre guantes, protección para los ojos, ropa y un respirador o máscara adecuados. Vapores peligrosos: Las pinturas, disolventes, insecticidas y otros
materiales pueden ser perjudiciales si se inhalan o entran en contacto con el cuerpo. Los vapores pueden producir
nauseas intensas, desmayos o envenenamiento.
2. Nunca utilice el aparato ni pulverice cerca de niños.
Mantenga el equipo alejado de los niños en todo
momento.
3. No se estire demasiado ni se apoye sobre un soporte
inestable. Mantenga los pies bien apoyados y el equilibrio
en todo momento.
4. No se distraiga y tenga cuidado con lo que hace.
5. No utilice el aparato si está fatigado o se encuentra bajo la
inuencia del alcohol o de las drogas.
6. No retuerza ni doble la manguera en exceso. En la
manguera airless pueden aparecer fugas a causa del
desgaste, de retorcimientos o de un mal uso. Una fuga
puede inyectar material en la piel.
7. No exponga la manguera a temperaturas o presiones que superen las especicadas por el fabricante.
8. No utilice la manguera como elemento de fuerza para tirar
del equipo o levantarlo.
9. Utilice la presión más baja posible para enjuagar el
equipo.
10. Cumpla todos los reglamentos locales, estatales y nacionales pertinentes relativos a ventilación, prevención
de incendios y funcionamiento.
11. Las normas sobre seguridad del gobierno de los Estados Unidos se han adoptado al amparo de la Ley de salud
y seguridad ocupacional (OSHA). Deben consultarse tres normas, particularmente la sección 1910 de las
Normas generales y la sección 1926 de las Normas sobre construcción.
12. Cada vez que vaya a utilizar el equipo, compruebe antes todas las mangueras en busca de cortes, fugas, abrasión
o bultos en la cubierta. Compruebe el movimiento de los acoplamientos y si están dañados. Sustituya inmediatamente una manguera si descubre alguna de estas anomalías. No repare nunca una manguera de pintura. Sustitúyala por una manguera conductora a alta presión.
13. No pulverice al aire libre si hace viento.
14. Desenchufe siempre el cable antes de trabajar en el
equipo.
Seguridad con los motores de gasolina
El escape del motor de esta unidad contiene químicos que el Estado de California ha determinado causan cáncer, defectos de nacimiento u otros daños al sistema reproductor.
1. Los motores Honda están diseñados para proporcionar
un servicio seguro y able, si se utilizan de acuerdo a
las instrucciones. Lea y entienda las instrucciones del Manual del Propietario de Honda antes de utilizar el
motor. De lo contrario, podría causar lesiones personales o daño al equipo.
2. Para evitar peligros de incendio y para proporcionar una
ventilación adecuada, mantenga el motor por lo menos a 1 metro de los edicios y de otro equipo durante su uso. No coloque objetos inamables cerca del motor.
3. Mantenga a los niños y las mascotas alejados de la zona
de trabajo, pues existe la posibilidad de quemaduras
causadas por los componentes calientes del motor o
lesiones causadas por cualquier equipo en el que se
utilice el motor.
4. Sepa cómo apagar el motor rápidamente y comprenda el funcionamiento de todos los controles. Nunca permita a nadie operar el motor sin las instrucciones apropiadas.
5. La gasolina es extremadamente inamable y es explosiva
bajo ciertas condiciones.
6. Llene el tanque de combustible en un lugar bien ventilado y con el motor apagado. No fume ni permita que haya
llamas ni chispas en la zona de llenado ni en donde se almacena el combustible.
7. No llene en exceso el tanque de combustible. Después de ponerle combustible, asegúrese de que la tapa del tanque esté cerrada completamente.
8. Tenga cuidado de no derramar el combustible. Los gases del combustible o el combustible derramado pueden
encenderse. Si se derrama combustible, asegúrese de que la zona esté seca antes de encender el motor.
9. Nunca utilice el motor en un lugar encerrado o connado. El escape contiene gas de monóxido de carbono venenoso; la exposición a este gas puede causar pérdida
del conocimiento y puede conducir a la muerte.
10. El escape se calienta mucho durante su uso y permanece caliente durante un rato después de apagar el motor. Asegúrese de no tocar el escape cuando esté caliente.
Para evitar quemaduras graves o peligros de incendio, deje que el motor se enfríe antes de transportarlo o
guardarlo bajo techo.
11. Nunca envíe ni transporte la unidad con gasolina en el
tanque.
No utilice este equipo para rociar agua o ácido.
IMPORTANTE: No cargue el equipo por el asa del carrito durante la carga y descarga.
© Titan Tool Inc. Todos los derechos reservados. 19
Español
Page 20
Parts Lists and Service Instructions
1
2
3
4
5
6
7
10
11
8
9
12000 SV
Motor/Pump
Assembly
6900 SF
Motor/Pump
Assembly
Main Assembly
Item Part # Description Quantity
1 451-135 Motor/pump assembly, 6900 SF ..................1
600-173 Motor/pump assembly, 12000 SV
2 600-164 Heavy duty outlet assembly .........................1
3 703-136 O-ring ...........................................................1
4 703-137 Swivel tting assembly (includes item 3) ......1
5 ---------- Belt guard assembly .....................................1
6 ---------- Hydraulic system ..........................................1
7 449-181 “V” Belt, 6900 SF (gas model) ......................1
449-986 “V” Belt, 12000 SV (gas model)
Item Part # Description Quantity
8 506-275 Convertokit, 6900 SF, 4.8 HP, gasoline
(gas model) ..................................................1
506-277 Convertokit, 12000 SV, 8 HP, gasoline (gas model)
9 451-071 Cart assembly ..............................................1
10 862-428 Screw ...........................................................2
11 862-002 Washer .........................................................2
12 506-279 Convertokit, DC electric, 120V
(electric model, includes belt, not shown) ....1
20 © Titan Tool Inc. All rights reserved.
Page 21
Cart Assembly (P/N 451-071)
1
2
3
4
6
13
5
6
7
9
8
10
12
11
14
15
16
7
17
1
5
6
7
8
9
2 3
4
Item Part # Description Quantity
1 590-502 Handle ..........................................................1
2 590-507 Snap button ..................................................2
3 590-506 Handle washer .............................................2
4 590-508 Roll pin .........................................................2
5 590-504 Handle sleeve ...............................................2
6 590-100 Retaining ring ...............................................6
7 870-004 Washer .........................................................4
8 451-064 Swing arm axle .............................................1
9 759-034 Cotter pin ......................................................1
10 451-074 Grip ...............................................................1
Belt Guard Assembly
Item Part # Description Quantity
1 449-217 Belt guard, gas model ..................................1
2 858-636 Screw ...........................................................2
3 858-002 Lockwasher ..................................................2
4 862-411 Nut ................................................................1
5 449-185 Belleville washer ...........................................1
6 862-001 Flat washer ...................................................1
7 449-187 Clip ...............................................................1
8 449-198 Flat washer ...................................................1
9 449-166 Bolt ...............................................................1
759-104 Label, PowrTex 6900 SF (not shown) 759-122 Label, PowrTex 12000 SV (not shown)
© Titan Tool Inc. All rights reserved. 21
Item Part # Description Quantity
11 451-113 Lock pin ........................................................1
12 451-112 Spring ...........................................................1
13 451-059 Swing arm ....................................................1
14 856-002 Lock washer .................................................4
15 856-921 Screw ...........................................................4
16 451-053 Frame ...........................................................1
17 670-109 Wheel ...........................................................2
18 451-052 Plug (not shown) ..........................................2
19 451-455 Cart handle spacer (not shown) ...................1
Page 22
Hydraulic Motor
1 2
3
5 6 7
4
8
9
12
13
14
15
16
17
18
19
10
11
27
28 29
9
30
31
21
21
23
20
Return
Hose
Assembly
Pressure
Hose
Assembly
22
24
25
26
NOTE: Refer to the ”SAE O-RIng Fitting Installation”
procedure at the end of this section for installation instructions for item 22.
Item Part # Description Quantity
1 235-030 Cylinder head plug....................................1
2 441-217 O-ring ........................................................1
3 858-811 Flex lock nut .............................................1
4 235-018 Trip retainer ..............................................2
5 141-007 O-ring ........................................................2
6 325-005 Trip spring, ...............................................2
7 569-016 Ball, SS .....................................................2
8 235-112FZ Cylinder head ...........................................1
9 431-032 O-ring ........................................................2
10 441-908 Spool / sleeve set .....................................1
11 441-152 O-ring ........................................................3
12 431-053 Sleeve retainer .........................................1
13 431-054 Retaining ring ...........................................1
14 235-022 Piston retainer screw ................................1
15 235-014 Piston ........................................................1
16 235-027 Piston seal ................................................1
17 235-026 O-ring ........................................................1
18 235-021 Valve rod assembly, PowrTex 6900 SF ...1 236-021 Valve rod assembly, PowrTex 12000 SV
19 235-948 Piston rod .................................................1
20 451-121 Elbow, 90º ................................................1
21 700-499 O-ring ........................................................2
22 192-000 Elbow ........................................................1
23 235-029 Motor tube, PowrTex 6900 SF..................1
236-029 Motor tube, PowrTex 12000 SV
24 235-125 Tee ...........................................................1
25 431-019 O-ring kit ...................................................1
26 941-555 Ball valve ..................................................1
27 490-032 Fitting ........................................................1
28 235-001 Lock ring ...................................................1
29 235-007 Cylinder, PowrTex 6900 SF......................1
236-007 Cylinder, PowrTex 12000 SV
30 235-028 Rod seal ...................................................1
31 235-129 Motor/pump block .....................................1
235-050 Motor service kit, minor (includes items 2, 3, 5–7, 9, 11, 16, 17, and 30)
Servicing the Hydraulic Motor
Perform this procedure using the necessary parts from Motor
Service Kit — Minor (P/N 235-050). If the hydraulic motor is operable, start the machine and jog the piston rod (19) into its top
position.
NOTE: Servicing of the hydraulic motor should be
carried out in a clean, dust free area only. Any dust or metallic particles left in the motor or entering it on reassembly may damage the critical parts and affect its service life and warranty. All parts should be inspected for absolute cleanliness.
Disassembling the Hydraulic Motor
1. Disconnect the pressure hose from the elbow (35 and 36 in
Hydraulic System parts list) on the back of the hydraulic
pump.
2. Remove the two mounting screws and two lock washers
(10 and 11 in Main Assembly parts list) that attach the
motor/pump assembly to the cart.
3. Place the motor/pump assembly in a vise, holding it securely by the motor/pump block (31).
4. Remove cylinder head plug (1).
5. Loosen lock ring (28) with a spanner wrench and unthread tube retaining nut on tee (24). Loosen tube retaining nut on elbow (22). Slide the nut down. Push motor tube (23) into tee (24) far enough to clear elbow (22). Slowly unthread cylinder head (8) and Iift it just high enough above the cylinder (29) to reach the valve rod assembly (18) with vise grip pliers.
6. The piston rod (19) should be near the top of its stroke for
disassembly. It may be necessary to use a wood or nylon driver to push the piston rod up to its top position.
22 © Titan Tool Inc. All rights reserved.
Page 23
7. Grip the valve rod securely with vise grip pliers and then
Connecting Pin
Retaining Ring
remove the FlexLoc nut (3) from the top of the valve rod assembly (18). Be careful that spool (10) does not fall. The cylinder head (8) can now be lifted off. Unthread the cylinder (29) from the motor/pump block (31). Note: An extra lock ring (28) can be used to jam the two lock rings
together on the cylinder and a pipe wrench can be used to
unthread the cylinder (29) from the motor/pump block (31).
8. To remove the
connecting pin, slide
the retaining ring down with a small
screwdriver, and then
push the connecting pin out.
9. Remove the piston rod assembly from the motor/pump block
(31).
10. Remove rod seal (30), being extremely careful not to scratch the seal groove in the motor/pump block (31).
11. Place the piston retainer screw (14) on the piston rod
assembly in a vise. Slide a long bar through the hole at
the base of the piston rod for leverage, and unthread the
piston rod from the piston retainer screw.
12. Remove piston (15) and lift out valve rod assembly (18).
13. Remove piston seal (16) and o-ring (17).
14. Remove trip retainers (4), trip springs (6), and balls (7) from cylinder head (8). Remove o-rings (5) from trip retainers (4).
15. Remove retaining ring (13) and sleeve retainer (12). Gently tap spool/sleeve set (10) out of cylinder head (8)
using a wood or nylon rod.
16. Inspect piston rod (19) and cylinder (29) for wear, scratches, and dents. Replace if damaged.
17. Inspect spool valve (10) for wear. Replace if necessary.
spool valve should move smoothly and freely with no force
by holding in a vertical position. If it does not, it can cause
the motor to stall.
Reassembling the Hydraulic Motor
1. Separate spool/sleeve set (10). Place o-rings (11) onto
sleeve. Lubricate o-rings with hydraulic oil. Gently push
the sleeve into cylinder head (8) with the atter side of the
sleeve facing out. Use a nylon rod to tap sleeve down until it reaches its full depth. Do not use any other type of tool that might damage or leave particles or residue on the sleeve. Install the spool through the top of the cylinder
head, down into the sleeve.
IMPORTANT: Do not use Piston Lube pump packing lubricant. It is a solvent and will severely damage seals and O-Rings of the hydraulic motor.
2. Install o-rings (5) on trip retainers (4). Install trip retainer balls (7) followed by springs (6) which, when installed, will hold spool/sleeve set (10) in proper place for assembly.
3. Install sleeve retainer (12) followed by snap ring (13) into cylinder head (8), which will hold valve sleeve in place. Install o-ring (9) in the o-ring groove of the cylinder head.
4. Replace rod seal (30) in motor/pump block (31). Be sure the open portion of the seal is facing upward (V). This seal requires no special tool.
5. Place piston rod (19) in vise. Inspect valve rod assembly (18) for any damage. Make sure the lock nut at the bottom
of the valve rod assembly is secure. DO NOT remove.
Then, place into piston rod as illustrated. Install o-ring (17), lubricating it well and replacing piston (15) onto piston rod.
Put one drop of blue Loctite on the piston retainer screw
(14). Tighten piston retainer screw until piston is locked
into place. Check valve rod assembly for normal spring action at this time.
6. Install piston seal (16) with lips facing downward. Carefully install o-ring (17). Expand the ring and stretch it sufciently
for installation.
7. With motor/pump block (31) still in vise, install rod seal (30) by pushing it towards its groove with a properly sized blunt rod. Then complete installation with the ngers. No
tool is necessary. Do not twist the seal.
8. Pre-lubricate the piston and valve rod assembly with
Coolo™ hydraulic uid (P/N 430-361). Install piston rod (19) into motor/pump block (31) with a gently pushing and
rotating motion to work the piston rod in through the seal
(30).
NOTE: Inspect the bottom of piston rod (21) for nicks or
sharp areas that could damage the piston seal during installation through the motor/pump block (25).
9. Replace the connecting rod pin and retainer ring.
10. Install o-ring (9) on cylinder wall. Lubricate ring and inner wall. With the piston rod held rmly, the cylinder should
be gently driven over the piston seal with a rubber mallet.
Tightly thread the cylinder into motor/pump block (31).
11. Raise piston rod (19) to top position and thread lock ring (28) all the way up on upper threads of cylinder (29).
12. Pull valve rod assembly (18) up as far as it will travel and grasp it with vise grip pliers. Then install cylinder head (8), already assembled, over valve rod until the top threads of
the valve rod pass through the top of the spool/sleeve set
(10). The valve rod threads must be clean and free of oil. Place one drop of blue Loctite on threads of ex lock nut (3) and thread nut onto valve rod to full tight position (do not over-tighten) while holding valve rod below with vise
grip pliers.
13. Thread cylinder head (8) down onto the cylinder (29)
and then back off just enough to reassemble hydraulic
ttings and motor tube (23). Tighten lock ring with spanner
wrench to hold cylinder head in position.
14. The tee assembly (24) and the elbow (22) use an o-ring (25) to seal on the outer diameter (O.D.) of the motor tube (23). The O.D. of the motor tube should be free of scratches or sharp edges. The lock nuts on these ttings rst should be hand tightened, then wrench tightened
another half turn.
15. Install o-ring (11) onto cylinder head plug (1). Tighten.
© Titan Tool Inc. All rights reserved. 23
Page 24
Hydraulic Motor Cut-Away
Torque flex locknut to
10 ft./lbs. (146N/m).
Use blue Loctite.
Use blue
Loctite on
lock ring.
Seal lip must
face up.
Use
hydraulic
sealant.
Torque head plug to 15 ft./lbs. (219 N/m). Do not over-tighten o-ring seal.
To rque trip retainers to 15 ft./lbs. (365 N/m). Do not over-tighten o-ring seal.
To rque piston retainers to 75 ft./lbs. (1095 N/m). Use red Loctite.
Seal lip must face down.
Valve rod assembly is factory set and permanently Loctited. Do not disassemble.
1
5
6
7
8
15
14
3
23
24
4
4
2
3
Motor/ Pump Block
10
9
13
12
11
16
3
18
17
19
21
20
22
Fluid Section
PowrTex 6900 SF Fluid Section
24 © Titan Tool Inc. All rights reserved.
Item Part # Description Quantity
1 143-019 Retaining ring ...........................................1
2 143-120 Connecting pin..........................................1
3 145-031 O-ring, PTFE ............................................3
4 138-153 Packing set, leather/UHMWPE/steel ........2
5 142-004 Upper packing spring................................1
6 451-031 Displacement rod......................................1
7 138-001 Spring retainer ..........................................1
8 142-003 Lower packing spring................................1
9 451-085 Outlet valve cage ......................................1
10 704-701 Outlet valve ball ........................................1
11 236-012 Outlet valve seat .......................................1
12 236-032 Seal washer ..............................................1
13 236-031 Outlet valve housing .................................1
14 451-032 Cylinder spacer .........................................1
15 143-832 Pump cylinder ...........................................1
16 140-009 O-ring ........................................................1
17 236-030 Wave washer ............................................1
18 236-141 Foot valve cage ........................................1
19 288-685 Foot valve ball ..........................................1
20 143-026 Foot valve seat .........................................1
21 143-025 Seat o-ring ................................................1
22 451-132 Foot valve housing ...................................1
23 451-018 Inlet screen ...............................................1
24 431-054 Retaining ring ...........................................1
600-410 Fluid section complete, PowrTex 6900 SF 600-404 Fluid section service kit, major (includes items 6, 15, and uid section service kit, minor P/N 144-050) 600-401 Fluid section service kit, minor (includes items 1, 3, 4, 10, 12, 16, 19, 21, and Loctite P/N 426-051)
600-403 Foot valve assembly (includes items
18–21)
600-402 Outlet valve assembly (includes items
9–13)
Page 25
Servicing the PowrTex 6900 SF Fluid Section
Peaks of upper
packings must
face up.
To rque outlet
valve housing
to 75 ft./lbs.
(1095 N/m).
Use blue
Loctite.
Oil cup area for piston lube packing lubricant.
Peaks of lower packings must face down.
Lubricate O-ring.
IMPORTANT: Use of non-Titan service parts may void warranty. Ask for original parts made by Titan for best services. This pump should receive a routine servicing after approximately 1,000 hours of use. Earlier servicing is required if there is excessive leakage from the top packing or if pump strokes become faster on one stroke or the other. The use of Titan Piston Lube (P/N 314-480) is recommended as an upper packing lubricant. Do not substitute oil, water, or solvent for an upper packing lubricant.
Disassembling the Fluid Section
1. Remove the foot valve housing (22), pump cylinder (15), and cylinder spacer (14) with a strap wrench.
2. Slide the retaining ring (1) up with a small screwdriver, then push the connecting pin (2) out.
3. Pull the displacement rod (6) through the lower cavity of
the motor/pump block.
4. Remove the PTFE o-ring (3), upper packing spring (5), and upper packing set (4) from the motor/pump block.
5. Hold the displacement rod (6) in a vise by the ats at the
top of the displacement rod. Remove the outlet valve
housing (13) with a wrench while holding the displacement rod horizontal with a wooden support, if necessary. Remove the seal washer (12), outlet valve seat (11), outlet valve ball (10), outlet valve cage (9), lower packing set (4), lower packing spring (8), and spring retainer (7).
6. Using a 1/2” extension bar attached to a 1/2” drive ratchet, insert the end of the extension bar into the square opening of the foot valve cage (18) inside the foot valve housing (22). Unscrew and remove the foot valve cage along with the wave washer (17) from the foot valve housing.
7. Remove the PTFE o-ring (3), foot valve ball (19), foot valve seat (20), and seat o-ring (21) from the foot valve housing (22).
8. Remove the o-ring (16) from the pump cylinder (15).
Reassembling the Fluid Section
10. Screw the displacement rod (6) and the outlet valve housing (13) together. Tighten in a vise to 900 in./lbs. (75 ft./lbs.).
11. Insert the PTFE o-ring (3) into the upper grove of the
motor/pump block.
12. Insert the upper packing set (4) into the motor/pump block
with the peak of the “V” packings pointing up toward the motor.
NOTE: The packings must be soaked in oil before
installation.
13. Place the upper packing spring (5) into the motor/pump
block with the small tapered end facing up toward the motor/pump block.
14. Insert the displacement rod (6) up through the upper
packings in the motor/pump block.
15. Align the holes in the displacement rod (6) and the hydraulic piston rod and insert the connecting pin (2). Replace the retaining ring (1) over the connecting pin.
16. Thread the short threads of cylinder spacer (14) into the
motor/pump block and tighten with a strap wrench.
17. Thread the short threads of the pump cylinder (15) into the cylinder spacer (14) and tighten with a strap wrench.
18. Place the o-ring (16) onto the top grove of the pump cylinder (15).
19. Thread the foot valve housing (22) onto the pump cylinder (15), tighten with a strap wrench.
NOTE: It is not necessary to over-tighten the foot valve.
O-ring seals perform sealing function without excessive tightening. Full thread engagement
is sufcient. The foot valve may be rotated
backward up to 1/2 turn from full engagement for convenient hose position.
Fluid Section Cut-Away
NOTE: Use PTFE tape on all threaded pipe connections.
1. Place a new seat o-ring (21) into the groove in the bottom
2. Inspect the foot valve seat (20) for wear. If one side is
3. Place a new foot valve ball (19) onto the foot valve seat
4. Place the wave washer (17) on top of the foot valve cage
5. Insert a new PTFE o-ring (3) into the groove of the foot
6. After soaking the new leather packings in oil (preferably
7. Inspect the outlet valve seat (11) for wear. If one side is
8. Clean the threads on the outlet valve housing (13) and
9. Place the lower packing spring (8) onto the outlet valve
© Titan Tool Inc. All rights reserved. 25
of the foot valve housing (22).
worn, ip the seat to the unused side. If both sides are worn, install a new seat. Place the new or ipped seat (worn side down) into the bore at the bottom of the foot valve housing (22).
(20). Using a 1/2” extension bar attached to a 1/2” drive ratchet, insert the end of the extension bar into the square opening of the foot valve cage (18) and screw the cage into the foot valve housing (22). Torque the cage to 300 in./lbs. (25 ft./lbs.).
(18).
valve housing (22). Lubricate the o-ring using oil or grease.
linseed oil), reassemble the lower packing set (4). Place the set onto the outlet valve housing (13) with the peak of the “V” packings pointing down toward the hex on the
outlet valve housing.
worn, ip the seat to the unused side. If both sides are worn, use a new seat. Insert the outlet valve cage (9), new outlet valve ball (10), new or ipped seat (worn side away from ball), and a new seal washer (12) into the displacement rod (6).
coat the threads with blue Loctite #242. Make sure the Loctite is only on the threads.
housing (13) followed by the spring retainer (7).
Page 26
PowrTex 12000 SV Fluid Section
1
5
7
8
9
11
10
6
4
4
2
3
Motor/ Pump Block
12 13
14
15
16
17
22
17
23 24 25 26
27
28 29
18 19
20
21
45
46
47 48
31
49
30 31
32
32
34 35 36 37
39
38
40 41 42
43
44
33
Suction tube
cleanout for
heavy materials
26 © Titan Tool Inc. All rights reserved.
Page 27
Item Part # Description Quantity
1 143-019 Retaining ring ...........................................1
2 143-120 Connecting pin..........................................1
3 145-031 O-ring, PTFE ............................................2
4 138-153 Packing set, leather/UHMWPE/steel ........2
5 142-004 Upper packing spring................................1
6 144-832 Pump cylinder ...........................................1
7 144-117 Displacement rod......................................1
8 138-001 Spring retainer ..........................................1
9 142-003 Lower packing spring................................1
10 451-085 Outlet valve cage ......................................1
11 138-225 Outlet valve ball ........................................1
12 600-301 Hex screw .................................................4
13 600-302 Washer .....................................................4
14 600-303 Screw ........................................................1
15 600-304 Pressure plate ..........................................1
16 600-305 Plug plate..................................................1
17 600-306 O-ring ........................................................2
18 600-307 Sealing ring...............................................1
19 600-308 Inlet valve cage.........................................1
20 600-309 Pressure spring ........................................1
21 600-310 Inlet valve ball ...........................................1
22 600-311 Inlet valve seat..........................................1
23 600-312 Grooved pin ..............................................1
24 600-313 Head cap screw ........................................1
25 600-314 O-ring ........................................................1
26 600-315 Plug ..........................................................1
27 600-316 Cap plug ...................................................1
28 600-317 Cleanout adapter ......................................1
29 600-318 O-ring ........................................................1
30 600-320 Outlet valve assembly ..............................1
31 600-321 Cap nut M 6 ..............................................2
32 600-322 Disk spring ................................................4
33 600-323 Rod connector ..........................................1
34 600-324 Hexagon nut M 6 ......................................1
35 600-325 Flat screw .................................................1
36 9923504 Disk spring ................................................1
37 600-327 Packing stack ...........................................1
38 600-357 Rod housing assembly .............................1
39 600-328 Retaining ring ...........................................1
40 600-330 O-ring 21 x 2 .............................................1
41 600-331 O-ring 50 x 1.78 ........................................1
42 600-332 Groove nut ................................................1
43 600-333 Inlet valve housing ....................................1
44 600-334 O-ring 47 x 2.5 ..........................................1
45 600-335 Valve rod ..................................................1
46 600-336 Washer .....................................................1
47 600-337 Shovel valve plate ....................................1
48 600-338 Shovel valve .............................................1
49 600-339 Suction tube..............................................1
600-300 Shovel valve assembly
(includes items 11 – 46) 600-405 Shovel valve service kit, minor (includes items 1, 3, 4, 10, 11, 17, 18, 21, 36, 37, 41, and and Loctite P/N 426-051) 600-406 Shovel valve service kit, major (includes items 6, 7, and uid section service kit, minor P/N 600-405)
Servicing the PowrTex 6900 SF Fluid Section IMPORTANT: Use of non-Titan service parts may void
warranty. Ask for original parts made by Titan for best services. This pump should receive a routine servicing after approximately 1,000 hours of use. Earlier servicing is required if there is excessive leakage from the top packing or if pump strokes become faster on one stroke or the other. The use of Titan Piston Lube (P/N 314-480) is recommended as an upper packing lubricant. Do not substitute oil, water, or solvent for an upper packing lubricant.
Disassembling the Fluid Section
1. Loosen the shovel valve groove nut (39) by turning it
clockwise using a spanner wrench.
2. Slide the retaining ring (1) up with a small screwdriver,
and push out the connecting pin (2) that connects the displacement rod (7) to the hydraulic piston rod.
3. Unscrew the shovel valve assembly from the pump
cylinder (6).
4. Pull down the shovel valve assembly and remove the
entire displacement rod assembly (7) with the shovel valve assembly from the pump cylinder (6).
5. Using two wrenches, remove the outlet valve assembly
(30) from the shovel valve rod connector (33). Set aside
the shovel valve assembly.
6. Using a strap wrench, remove the pump cylinder (6) from
the motor pump block.
7. Remove the PTFE o-ring (3), upper packing spring (5),
and upper packing set (4) from the motor/pump block.
8. Hold the displacement rod (7) in a vise by the ats at
the top of the displacement rod. Remove the outlet
valve assembly (30) with a wrench while holding the displacement rod horizontal with a wooden support, if necessary. Remove the outlet valve ball (11), outlet valve cage (10), lower packing set (4), lower packing spring (9), and spring retainer (8).
Reassembling the Fluid Section
1. After soaking the new leather packings in oil (preferably
linseed oil), reassemble the lower packing set (4). Place the set onto the outlet valve assembly (30) with the peak of the “V” packings pointing down toward the hex on the
outlet valve assembly.
NOTE: All leather packings must be soaked in oil for
15–20 minutes before installation. Soaking the packings too long will cause the packings to
swell and create difculty during reassembly.
2. Insert the outlet valve cage (10) and new outlet valve ball
(11) into the displacement rod (7).
3. Clean the threads on the outlet valve assembly (30) and
coat the threads with blue Loctite #242. Make sure the Loctite is only on the threads.
4. Place the lower packing spring (9) onto the outlet valve
assembly (30) followed by the spring retainer (8).
5. Screw the displacement rod (7) and the outlet valve
assembly (30) together. Tighten in a vise to 900 in./lbs. (75 ft./lbs.).
6. Insert the PTFE o-ring (3) into the upper grove of the
motor/pump block.
7. Insert the upper packing set (4) into the motor/pump block
with the peak of the “V” packings pointing up toward the motor.
8. Place the upper packing spring (5) into the motor/pump
block with the small tapered end facing up toward the motor/pump block.
9. Thread the short threads of the pump cylinder (6) into the
motor/pump block and tighten with a strap wrench.
10. Make sure the retaining ring (36) is in the groove above
the threads on the pump cylinder.
11. Locate the shovel valve assembly and thread the outlet
valve housing (30) onto the shovel valve rod connector (33). Tighten securely using two wrenches.
12. Insert the displacement rod (7) with the shovel valve
assembly up through the pump cylinder and the upper packings in the motor/pump block.
13. Thread the shovel valve assembly onto the pump cylinder
(6) until it stops and then back off until it reaches the
desired position.
14. Align the holes in the displacement rod (7) and the
hydraulic piston rod and insert the connecting pin (2). Replace the retaining ring (1) over the connecting pin.
15. Apply a small amount of blue Loctite #242 to the inside
threads of the shovel valve groove nut (39). Tighten the
groove nut securely by turning it counterclockwise using a spanner wrench.
© Titan Tool Inc. All rights reserved. 27
Page 28
Servicing the Shovel Valve
Servicing the Valve Rod Assembly
1. Remove the shovel valve assembly from the uid section
by following steps 1 – 5 in the “Disassembling the Fluid Section” procedure.
2. Unscrew the suction tube (46) from the inlet valve housing (40).
3. Remove the shovel valve (45) and shovel valve plate (44) by holding the valve rod (42) at the wrench ats and removing the cap nut (31).
4. Slide the valve rod assembly out of the top of the inlet
valve housing (40).
5. Inspect the valve rod (42), rod housing assembly (35), and o-ring (37). If the valve rod is scored, replace both the
valve rod and the rod housing assembly.
a. To remove the rod housing assembly: Turn the rod
housing assembly clockwise using a deep 19 mm
socket from the bottom of the inlet valve housing (43).
The rod housing assembly will come out the top of the inlet valve housing.
b. To install the rod housing assembly: Place the o-ring
(37) into the groove above the threads on the rod
housing assembly. Thread the rod housing assembly into the inlet valve housing. From the bottom of the
inlet valve housing, turn the rod housing assembly
counterclockwise using a deep 19 mm socket until it is snug.
6. Install the valve rod assembly into the top of the inlet valve
housing (40) and through the rod housing assembly (35).
7. Hold the valve rod at the wrench ats and place the washer (43), shovel valve plate (44), and shovel valve (45)
onto the bottom of the of the valve rod. Thread the cap
nut (31) onto the valve rod and tighten securely.
8. Make sure the o-ring (41) is in position and thread the suction tube (46) onto the inlet valve housing (40).
Tighten securely.
9. Install the shovel valve assembly onto the uid section
by following steps 10 – 14 in the “Reassembling the Fluid Section” procedure.
Servicing the Inlet Valve
1. Remove the shovel valve assembly from the uid section
by following steps 1 – 5 in the “Disassembling the Fluid Section” procedure.
2. Unscrew the suction tube (46) from the inlet valve housing (40).
3. Remove the four hex head screws (12) and washers (13) that secure the pressure plate (15) to the inlet valve housing (40).
to prevent damage to the o-rings inside the inlet valve housing.
13. Make sure the o-ring (41) is in position and thread the suction tube (46) onto the inlet valve housing (40).
Tighten securely.
14. Install the shovel valve assembly onto the uid section
by following steps 10 – 14 in the “Reassembling the Fluid Section” procedure.
NOTE: It is not necessary to remove the center hex
4. Carefully pry the pressure plate (13) off of the inlet valve
5. Remove the inlet valve cage (19), pressure spring (20),
6. Remove the inlet valve seat (22) and white o-ring (17)
7. Replace the white o-ring (17) on the pressure plate (15).
8. Replace the black sealing ring (18) in the inlet valve
9. Install the inlet valve seat (22) into the inlet valve housing
10. Install the inlet valve cage (19) into the inlet valve housing
11. Drop the inlet valve ball (21) into the inlet valve cage (19)
12. Position the pressure plate (15) on top of the inlet valve
28 © Titan Tool Inc. All rights reserved.
screw on the pressure plate.
housing (40).
and inlet valve ball (21) from the inlet valve housing (40).
from the inlet valve housing (40). Inspect the inlet valve
seat for wear and replace if necessary.
housing (40).
(40) with the chamfered side facing up. Replace the white o-ring (17) on the inlet valve seat.
(40) with the wider rim facing down.
and place the pressure spring (20) on top of the ball.
housing (40), and insert the four hex head screws (12) and washers (13). Tighten the hex head screws evenly
Page 29
Hydraulic System Assembly
1
2
3 4
6
7 8
9
10
11
12
14
18 19 20 21 22
26
24
30
29
26
31
23
25
27 28
15 16
17
13
5
32 33
34 35
37
38
39
9
10
42
46
29
25
43 44
45
41
40
36
Item Part # Description Quantity
1 313-755 Knob decal................................................1
2 862-414 Set screw ..................................................1
3 448-243 Pressure control knob...............................1
4 860-520 Set screw ..................................................1
5 449-195 Pulley/fan assembly..................................1
6 448-494 Key, pump (.156 x .156 x 13/16) ..............1
7 449-752 Hydraulic pump .........................................1
8 431-042 Tube connector.........................................1
9 858-636 Screw, HH ................................................8
10 858-002 Lock washer ...........................................10
11 325-031 O-ring ........................................................1
12 451-120 Elbow ........................................................1
13 451-423 Return hose assy., PowrTex 6900 SF ......1
451-428 Return hose assy., PowrTex 12000 SV
14 451-107 Fitting ........................................................1
15 449-716 Tank cover ................................................1
16 858-609 Clinch nut ..................................................1
17 858-621 Socket screw ............................................2
18 859-001 Washer .....................................................2
19 858-624 Screw ........................................................2
20 449-605 Tank gasket ..............................................1
21 0528171 Nipple .......................................................1
22 472-500 Elbow, street .............................................1
23 448-208 Inlet screen ...............................................1
24 449-718 Hydraulic tank ...........................................1
25 862-411 Flex lock nut .............................................2
26 862-001 Flat washer ...............................................6
27 862-002 Lock washer .............................................4
28 449-212 Plug ..........................................................1
29 862-493 Screw, HH ................................................2
30 862-496 Tap bolt .....................................................1
31 449-982 Shield ........................................................1
32 192-228 Elbow ........................................................1
33 449-126 Hose clamp ...............................................1
34 420-250 Tubing, PTFE...........................................1
35 451-422 Pressure hose assembly ..........................1
36 192-051 Elbow ........................................................1
37 101-205 Ground lug ................................................1
38 451-220 Hydraulic lter ...........................................1
39 449-609 Hydraulic by-pass .....................................1
40 449-626 Hydraulic uid cap/dipstick .......................1
41 449-614 Tube assembly .........................................1
42 862-438 Thumb screw ............................................1
43 862-402 Acorn nut ..................................................1
44 449-107 Mounting plate retainer .............................1
45 449-135 Spacer ......................................................1
46 862-480 Screw, HH ................................................1
Torque and Sealant Guide
Item Description
4 Use blue Loctite on threads
4 Torque to 10 ft./lbs. (13.5 N/m)
8 Use hydraulic sealant
9 Torque to 20 FT/LBS (28 N/m)
14 Use hydraulic sealant 17 Use blue Loctite on threads
17 Torque to 8 FT/LBS (11 N/m) 19 Torque to 8 FT/LBS (11 N/m)
21 Use hydraulic sealant 22 Use hydraulic sealant 23 Use hydraulic sealant
29 Torque to 15 FT/LBS (20,5 N/m) 30 Torque to 15 FT/LBS (20,5 N/m) 46 Torque to 15 FT/LBS (20,5 N/m)
© Titan Tool Inc. All rights reserved. 29
Page 30
Gas Convertokit
4
6
3
1
2
5
7
2
1
2 3
4
5
4
6 7
8
2
3
4
10
13
11
12
4
9
DC — Electric Convertokit (PowrTex 6900 SF = P/N 506-275 PowrTex 12000 SV = P/N 506-277)
Item Part # Description Quantity
1 860-552 Screw, 6900 SF ........................................4
860-460 Screw, 12000 SV
2 860-004 Flat washer, 6900 SF ...............................8
862-001 Flat washer, 12000 SV
3 980-331 Engine, gas 4.8 HP, 6900 SF ...................1
764-021 Engine, gas 8 HP, 12000 SV
4 980-307 Key ...........................................................1
5 448-910 Pulley, 6900 SF ........................................1
459-008 Pulley, 12000 SV
6 449-219 Mounting plate, gas engine, 6900 SF .......1
459-003 Mounting plate, gas engine, 12000 SV
7 860-502 Stop nut, 6900 SF.....................................4
862-410 Stop nut,12000 SV 8 449-181 “V” Belt, 6900 SF (not shown, not part of assembly) 449-986 “V” Belt, 12000 SV (not shown, not part of assembly)
(P/N 506-279)
Item Part # Description Quantity
1 506-259 Cover ........................................................1
2 860-501 Nut stop ....................................................4
3 860-002 Lock washer .............................................4
4 860-004 Flat washer ...............................................8
5 860-535 Screw ........................................................2
6 978-040 Circuit breaker reset .................................1
7 506-260 ON/OFF switch .........................................1
8 978-350 Motor, DC-Electric, 2 HP,
50 / 60 Hz, 115 V ......................................1
9 977-228 Pulley ........................................................1
10 590-068 Handle grip ...............................................1
11 335-017 Handle ......................................................1
12 860-552 Screw ........................................................2
13 459-018 Mount plate ...............................................1
14 506-255 Rectier (not shown) .................................1
15 506-258 Fan (not shown)........................................1
16 449-181 Belt, “V” (not shown) .................................1
30 © Titan Tool Inc. All rights reserved.
Page 31
Electric Convertokit, 230V
5
6
7
3
3
4
1
2
8
3
2
1
9
10
3
11
1
3
4
5
2
6
7
1
3
2
4
5
6
7
8
9
Heavy Duty Outlet Assembly (P/N 506-251)
(P/N 600-164)
Item Part # Description Quantity
1 945-600 Heavy duty bleed valve assembly ............1
2 600-271 Tee tting,1/2”...........................................1
3 600-270 Pressure gauge ........................................1
4 813-555 Hex nipple.................................................1
5 538-031 Hose assembly .........................................1
6 201-555 Elbow ........................................................1
7 103-317 Tube .........................................................1
Item Part # Description Quantity
1 860-501 Stop nut ....................................................6
2 860-002 Lock washer .............................................6
3 860-004 Flat washer .............................................12
4 978-365 Motor, electric, 3 HP, 50 Hz, 230 V ..........1
5 449-152 Pulley ........................................................1
6 449-121 Mounting plate, elec. motor, 3 HP ............1
7 860-552 Screw, HH ................................................4
8 590-411 Spacer ......................................................4
9 860-544 Screw, HH ................................................2
10 590-068 Handle grip ...............................................1
11 335-016 Handle ......................................................1
12 449-181 Belt, “V” (not shown, not part of assembly)
© Titan Tool Inc. All rights reserved. 31
Heavy Duty Bleed Valve (P/N 945-600)
Item Part # Description Quantity
1 945-022 Valve body ................................................1
2 891-073 O-ring, PTFE ............................................1
3 945-023 Valve stem ................................................1
4 970-011 Lock nut ....................................................1
5 945-005 Knob ........................................................1
6 945-906 Valve seat .................................................1
7 138-226 Ball, T.C. ...................................................1
8 945-026 Valve stem stop ........................................1
9 891-183 O-ring, PTFE ............................................1
Page 32
Filter Assembly
1
2
3
4
5 6
7
9
8
10
11
10
12
13
1 2 3 4
6
7
5
8 9
10
11 12 13 14
Bleed Valve Assembly (Optional, P/N 451-136)
Item Part # Description Quantity
1 930-937 Filter cap assembly ...................................1
2 930-020 Spring .......................................................1
3 930-006 Filter element, 50 M, w/ball (standard) .....1
930-004 Filter element, 0 (zero) M, w/ball 930-005 Filter element, 5 M, w/ball 930-007 Filter element, 100 M, w/ball
4 920-006 Gasket, PTFE (thick) ...............................1
5 920-070 Gasket, PTFE (thin) .................................1
6 891-193 O-ring, PTFE ............................................1
7 180-909 Seat, tungsten carbide..............................1
8 227-027 Pipe plug...................................................1
9 930-920 Filter body .................................................1
10 227-033 Pipe plug...................................................2
11 808-550 Hex tting, 3/8” .........................................1
12 810-555 Elbow., 90º ...............................................1
13 944-030 Bleed valve ...............................................1
930-050 Filter service kit
(includes items 2, 4, 5, and 6)
Filter Assembly Specications
Maximum Working Pressure .........5000 psi (34.5 MPa)
Filter Area ......................................18 In2 (116 cm2)
Outlet Ports.................................... (1) 1/4” NPT(F) for bleed valve
(1) 3/8” NPT(F) with 3/8
(1) 3/8” NPT(F) plugged for
Wetted Parts .................................. Carbon steel with electroless
32 © Titan Tool Inc. All rights reserved.
NPSM(M) hose connection
additional gun hookup
nickel plating, stainless steel, tungsten carbide, PTFE
(Optional, P/N 944-030)
Item Part # Description Quantity
1 944-047 Hex screw .................................................1
2 944-029 Flat washer ...............................................1
3 944-046 Spacer ......................................................1
4 944-034 Valve handle .............................................1
5 944-035 Spring washer...........................................3
6 944-036 Retaining ring ...........................................1
7 944-029 Valve washer ............................................1
8 944-011 Valve stem ................................................1
9 944-038 Stem o-ring ...............................................1
10 944-031 Valve housing ...........................................1
11 944-039 Ball ............................................................1
12 944-043 Valve seat .................................................1
13 944-044 Valve seal .................................................1
14 944-013 Valve seat retainer....................................1
Page 33
Tip Size Spray Material Filter Type
.011 – .013 Laquers and stains 100 mesh filter
.015 – .019 Oil and latex 50 mesh filter
.021 – .026 Heavy bodied latex and blockfillers 5 mesh filter
SAE O-Ring Fitting Installation
Steps 1 & 2:
Step 3:
Step 4:
Step 5:
Cautions:
Lubricate
Lubricate
Tighten nut
Recess
gap
No gap
Align
Hold
this part
stationay
Avoid screwing fitting in too far.
Avoid leaving fitting too far out.
Bent washer allows for o-ring extrusion
O-ring cut on thread
1. Pull washer and o-ring back as far as possible.
2. Lubricate o-ring and entrance port.
3. Screw tting in until
washer pushes o-ring into entrance and sits
at against port. (Do
not tighten! - only do this step hand tight to compress o-ring into
port!)
4. Back tting out
no more than one complete turn to align
as required.
5. Torque nut wrench
tight holding backup
on tting. This should expose a recess
gap behind the nut which can act as an indicator that the
tting is assembled
correctly. (This is a
feature for a specic version of this tting
only - which screws into the cylinder head.
Other ttings, as the
ones which attach to
the hydraulic pump,
assemble the same but may not have the
indicator.)
Accessories and Service Kits
These items may be purchased separately from your local Titan distributor.
Part # Description
103-830 5 Gal. Siphon Hose Assembly w/Rock Catcher
1” x 4.5’
103-808 55 Gal. Siphon Hose Assembly w/Rock Catcher
1” x 6.5’
103-627 Rock Catcher
930-004 Paint Filter Element, 0 Mesh (for mastics) 930-005 Paint Filter Element, 5 Mesh (for multicolors and heavy materials) 930-006 Paint Filter Element, 50 Mesh (for latex and normal architectural materials) 930-007 Paint Filter Elements, 100 Mesh (for stains, lacquers and ne materials)
550-100 S-5 Gun w/Tip
550-110 S-5 Gun, Tip, and 1/4” Hose Kit
101-208 Grounding Clamp
101-212 Grounding Wire, 12 Gauge x 25’ 314-480 Piston Lube, 8 oz. 314-482 Liquid Shield Plus, 1 quart 430-362 Coolo™ Hydraulic Fluid, 1 quart 430-361 Coolo™ Hydraulic Fluid, 1 gallon 975-212 2-Gun Manifold with Ball Valves, 1/4” 975-213 3-Gun Manifold with Ball Valves, 1/4” 975-312 2-Gun Manifold with Ball Valves, 3/8” 975-313 3-Gun Manifold with Ball Valves, 3/8” 808-550 3/8” NPS(M) x 3” hex tting 490-012 Hose coupling, 1/4” x 1/4” 730-397 High pressure uid gauge 314-171 Lubriplate, 14 ounce individual 314-172 Lubriplate, 6 lb. can 700-1037 Electrostatic discharge (ESD) wrist strap
Airless Tip Selection
Tips are selected by the orice size and fan width. The proper selection is determined by the fan width required for a specic job and by the orice size that will supply the desired amount of uid
and accomplish proper atomization.
For light viscosity uids, smaller orice tips generally are desired. For heavier viscosity materials, larger orice tips are preferred.
Please refer to the chart below.
NOTE: Do not exceed the pump’s recommended tip size.
The following chart indicates the most common sizes and the appropriate materials to be sprayed.
© Titan Tool Inc. All rights reserved. 33
Fan widths measuring 8” to 12” (20 to 30 cm) are most preferred
because they offer more control while spraying and are less likely to plug.
Page 34
Liquid Shield Plus
Cleans and protects spray systems against
rust, corrosion and premature wear. Now with
-25º anti-freeze protection.
Part # Description
314-483 ......4 ounce bottle
314-482 ......1 quart bottle
Synergy Fine Finish Tips
• Perfect for all ne nish work
• Ideal for lacquers, stain, enamels, urethane, and clear top
coats
• Increases standard tip life up to 80%
• Delivers up to a 27% ner atomization at lower pressures
• Increases transfer efciency resulting in less overspray
Part No. Description
671-XXX Synergy Fine Finish Tips
Piston Lube
Specially formulated to prevent materials from
adhering to the piston rod, which becomes
abrasive to the upper seals. Piston Lube will break down any material that may accumulate in the oil cup and keep it from drying.
Part # Description
314-481 ......4 ounce bottle
314-480 ......8 ounce bottle
S-3 Stainless Steel Airless Gun
• 3900 PSI
• Stainless Steel uid passages
• High Pressure Swivel
• In-handle lter
• 4-nger trigger pull
Part # Description 550-250 S-3 — 4 Finger Gun
Splatter Nozzle
The splatter nozzle accessory enables a standard airless spray
gun to spray high viscosity materials. The equipment needed to use the splatter nozzle includes an airless spray gun, airless sprayer, and air compressor. Through the use of separate uid pressure and air pressure controls, precise, consistent, and repeatable textured nishes can be achieved.
Part No. Description
765-360 Splatter nozzle
765-349 0.079” Air Mix Nozzle 765-350 0.102” Air Mix Nozzle 765-351 0.312” Fluid Mix Nozzle 765-352 0.240” Fluid Mix Nozzle 765-353 0.158” Fluid Mix Nozzle
WideSpray Reversible Tips
• Designed for high production applications
• Increase production up to 100%
• WideSpray will save time and make you more money
Part No. Description
661-XXXX WideSpray Reversible Tips
EZ-Reel Hose Reel
• Eliminates hose hassles and
increases productivity
• Holds 100’ (30.5 m) of 1/4” or
3/8” airless hose
• Rated at 3600 PSI (25 MPa)
LX-80II Airless Gun
• 3600 PSI
• All metal construction
• In-handle lter
• High pressure swivel
Part # Description
580-100 ......LX-80II — 4 Finger Gun
581-085 ......LX-80II — 2 Finger Gun
580-050 ......LX-80II — 4 Finger GTH Kit
581-150 ......LX-80II — 2 Finger GTH Kit
34 © Titan Tool Inc. All rights reserved.
Page 35
Notes
© Titan Tool Inc. All rights reserved. 35
Page 36
United States Sales & Service
1770 Fernbrook Lane
Minneapolis, MN 55447
www.titantool.com
200 Trowers Road, Unit 7B
Woodbridge, Ontario L4L 5Z8
Phone:
Fax:
1-800-526-5362 1-800-528-4826
Phone:
Fax:
1-800-565-8665 1-800-856-8496
Canadian Branch
1770 Fernbrook Lane
Minneapolis, MN 55447
Phone:
Fax:
1-201-337-1240 1-201-405-7449
International
Warranty
Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty published by Titan, Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to Titan’s reasonable satisfaction, are shown to be defective within twelve (12) months after sale to the End User. This warranty applies only
when the unit is installed and operated in accordance with the recommendations and instructions of Titan.
This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution of non-Titan component parts, or tampering with the unit in a manner to impair normal operation.
Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User
transportation prepaid.
THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.
TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN. THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.
Patents
These products are covered by one or more of the following U.S. patents:
5,947,381 5,749,528 5,660,332 5,425,506
Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.
36 © Titan Tool Inc. All rights reserved.
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