Titan 600-151, 600-150 User Manual
Owner’s Manual
For professional use only
Do not use this equipment
before reading this manual!
SPEEFLO
PowrTex 1200 SF
Airless Texture and Paint Sprayer
Model Numbers:
Complete 600-150
Bare 600-151
Printed in USA 0716 • © Titan Tool Inc. All Rights Reserved. Form No. 0528920E
NOTE: This manual contains important warnings
and instructions. Please read and retain for
reference.
Important Safety Information
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
Read all safety information before operating the
equipment. Save these instructions.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
To reduce the risks of re or explosion, electrical shock
and the injury to persons, read and understand all
instructions included in this manual. Be familiar with the
controls and proper usage of the equipment.
Grounding Instructions
This product must be grounded. In the event of an electrical short
circuit, grounding reduces the risk of electric shock by providing an
escape wire for the electric current. This product is equipped with a
cord having a grounding wire with an appropriate grounding plug.
The plug must be plugged into an outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
WARNING Improper installation of the grounding
plug can result in a risk of electric shock.
If repair or replacement of the cord or plug is necessary, do not
connect the green grounding wire to either at blade terminal. The
wire with insulation having a green outer surface with or without
yellow stripes is the grounding wire and must be connected to the
grounding pin.
Check with a qualied electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt
as to whether the product is properly grounded. Do not modify the
plug provided. If the plug will not t the outlet, have the proper
outlet installed by a qualied electrician.
WARNING: EXPLOSION OR FIRE
Flammable vapors, such as solvent and paint vapors, in
work area can ignite or explode.
PREVENTION:
• Use equipment only in well ventilated area. Keep a good
supply of fresh air moving through the area to keep the air
within the spray area free from accumulation of ammable
vapors. Keep pump assembly in well ventilated area. Do not
spray pump assembly.
• Use extreme caution when using materials with a ashpoint
below 100ºF (38ºC). Flashpoint is the temperature that a uid
can produce enough vapors to ignite.
• Eliminate all ignition sources, such as pilot lights, cigarettes,
portable electric lamps and plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and
gasoline.
• Do not plug or unplug power cords, or turn power or light
switches on or o when ammable vapors are present.
• Ground equipment and conductive objects in work area.
• Use only grounded hoses.
• Hold spray gun rmly to the side of a grounded pail when
triggering into pail.
• If there is static sparking or if you feel a shock, stop operation
immediately.
• Know the contents of the paint and solvents being sprayed.
Read all Material Safety Data Sheets (MSDS) and container
labels provided with the paints and solvents. Follow the paint
and solvent manufacturer’s safety instructions.
• Do not use a paint or solvent containing halogenated
hydrocarbons. Such as chlorine, bleach mildewcide,
methylene chloride and trichloroethane. They are not
compatible with aluminum. Contact the coating supplier
about compatibility of material with aluminum.
• Keep a re extinguisher in work area.
IMPORTANT: Use only a 3-wire extension cord that has a 3-blade
grounding plug and a 3-slot receptacle that will accept the
plug on the product. Make sure your extension cord is in good
condition. When using an extension cord, be sure to use one
heavy enough to carry the current your product will draw. An
undersized cord will cause a drop in line voltage resulting in loss
of power and overheating. A 12 gauge cord is recommended. If
an extension cord is to be used outdoors, it must be marked with
the suffix W-A after the cord type designation. For example, a
designation of SJTW-A would indicate that the cord would be
appropriate for outdoor use.
IMPORTANT: When the sprayer is used with a generator
or uncontrolled line voltage, the use of Titan’s “Line Surge
Protector” (P/N 800-935) is recommended.
2 © Titan Tool Inc. All rights reserved.
WARNING: INJECTION INJURY
A high pressure paint stream produced by this equipment
can pierce the skin and underlying tissues, leading to
serious injury and possible amputation. See a physician
immediately.
PREVENTION:
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For
example, do not try to stop leaks with any part of the body.
• Always use the nozzle tip guard. Do not spray without the
nozzle tip guard in place.
• Only use a nozzle tip specied by the manufacturer.
• Use caution when cleaning and changing nozzle tips. In the
case where the nozzle tip clogs while spraying,
ALWAYS lock gun trigger, shut pump o, and release all
pressure before servicing, cleaning tip or guard, or changing
tip. Pressure will not be released by turning o the motor.
The PRIME/SPRAY valve or pressure bleed valve must be
turned to their appropriate positions to relieve system
pressure. Refer to PRESSURE RELIEF PROCEDURE described in
the pump manual.
• Do not leave the unit energized or under pressure while
unattended. When the unit is not in use, turn o the unit and
relieve the pressure in accordance with the manufacturer’s
instructions.
• High-pressure spray is able to inject toxins into the body and
cause serious bodily injury. In the event that injection occurs,
seek medical attention immediately.
Important Safety Information
• Check hoses and parts for signs of damage, a leak can inject
material into the skin. Inspect hose before each use. Replace
any damaged hoses or parts.
• This system is capable of producing 3300 PSI / 22.8 MPa. Only
use replacement parts or accessories that are specied by the
manufacturer and that are rated a minimum of 3300 PSI. This
includes spray tips, nozzle guards, guns, extensions, ttings,
and hose.
• Always engage the trigger lock when not spraying. Verify the
trigger lock is functioning properly.
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be
thoroughly familiar with the controls. Pressure will not be
released by turning o the motor. The PRIME/SPRAY valve
or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure. Refer to PRESSURE
RELIEF PROCEDURE described in the pump manual.
• Always remove the spray tip before ushing or cleaning the
system.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury which can lead
to possible amputation. It is important to treat the injury as
soon as possible. DO NOT delay treatment to research toxicity.
Toxicity is a concern with some coatings injected directly
into the blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.
WARNING: GENERAL
Can cause severe injury or property damage.
PREVENTION:
• Always wear appropriate gloves, eye protection, clothing
and a respirator or mask when painting. Hazardous vapors
– Paints, solvents, insecticides, and other materials can be
harmful if inhaled or come in contact with body. Vapors can
cause severe nausea, fainting or poisoning.
• Do not operate or spray near children. Keep children away
from equipment at all times.
• Do not overreach or stand on an unstable support. Keep
eective footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the inuence
of drugs or alcohol.
• Do not kink or over-bend the hose. Airless hose can develop
leaks from wear, kinking and abuse. A leak can inject material
into the skin.
• Do not expose the hose to temperatures or pressures in excess
of those specied by manufacturer.
• Do not use the hose as a strength member to pull or lift the
equipment.
• Use lowest possible pressure to ush equipment.
• Follow all appropriate local, state and national codes
governing ventilation, re prevention and operation.
• The United States Government Safety Standards have been
adopted under the Occupational Safety and Health Act
(OSHA). These standards, particularly part 1910 of the General
Standards and part 1926 of the Construction Standards should
be consulted.
• Before each use, check all hoses for cuts, leaks, abrasion
or bulging of cover. Check for damage or movement
of couplings. Immediately replace hose if any of those
conditions exist. Never repair a paint hose. Replace with a
conductive high-pressure hose.
• Do not spray outdoors on windy days.
• Always unplug cord from outlet before working on equipment
(electric models only).
IMPORTANT: Do not lift cart handle when loading or unloading.
Specications
Gallons per minute (GPM) ........................ 1.2 (4.5 LPM)
Maximum tip sizes ...................................... 0.034
Maximum pressure ..................................... 3300 PSI (22.8 MPa)
Voltage ............................................................ 100~120V AC, 50/60 Hz
Power ............................................................... .2.4 HP Innity Plus Brushless®
DC Motor
Maximum current consumption ............ 15 A
Weight ............................................................. 95 lbs. (43.1 kg)
Maximum hose length .............................. 300’ (91.4 m)
NOTE: Maximum hose length may vary depending on the
hose diameter and the viscosity of the material
being sprayed.
Table of Contents
Safety Precautions ........................................................................... 2
Français ..........................................................................................................16
Español ...........................................................................................................18
General Description ........................................................................ 4
Operation ......................................................................................... 4
Setup ................................................................................................ 4
Preparing to Spray........................................................................................5
Spraying ........................................................................................................... 5
Control Panel Indicators .............................................................................6
Pressure Relief Procedure .......................................................................... 6
Xact Digital Control System Operation (if equipped) ......................6
Spraying Technique ........................................................................ 8
Practice ............................................................................................................. 8
Cleanup ............................................................................................ 9
Cleaning the Inlet Screen ...........................................................................9
Maintenance .................................................................................... 9
General Repair and Service Notes .......................................................... 9
Replacing the Motor Assembly .............................................................10
Replacing the Gears ...................................................................................10
Replacing the Transducer ........................................................................11
Replacing the PRIME/SPRAY Valve .......................................................11
Servicing the Fluid Section ......................................................................12
Replacing the Filters ..................................................................................13
Troubleshooting ............................................................................ 14
Xact Digital Control System Error Messages .....................................15
Parts Listings .................................................................................. 20
Main Assembly ............................................................................................20
Drive Assembly ............................................................................................21
Fluid Section Assembly ............................................................................22
High Rider Cart ............................................................................................23
Filter Plug Assembly ..................................................................................23
PRIME/SPRAY Valve Assembly ...............................................................23
Filter Parts ......................................................................................................24
Labels ..............................................................................................................24
Accessories ....................................................................................................26
Warranty ........................................................................................ 28
© Titan Tool Inc. All rights reserved. 3
General Description
Return Hose
Indicators
Motor
w/ Splatter
Min. – 1900 PSI (yellow zone)
1901 – 3300 PSI
OFF (black zone)
Pressure Control Knob
This airless sprayer is a precision power tool used for spraying many
types of materials including textured products from a ready-mixed
or powdered formulation. Read and follow this instruction manual
carefully for proper operating instructions, maintenance, and safety
information.
Pressure
Control
Knob
Control
Panel
Oil Cup
Spray Gun
Nozzle
Filter
Plug
7. Plug the power cord into a properly grounded outlet at least
25’ from the spray area.
IMPORTANT: Always use a minimum 12 gauge, three-wire
extension cord with a grounded plug. Never remove the third
prong or use an adapter.
Preparing a New Sprayer
If this sprayer is new, it is shipped with test uid in the uid section to
prevent corrosion during shipment and storage. This uid must be
thoroughly cleaned out of the system with mineral spirits before you
begin spraying.
IMPORTANT: Always keep the trigger lock on the spray gun in
the locked position while preparing the system.
1. Place the foot valve into a container of mineral spirits that has
a ash point of 140ºF (60ºC) or above.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure control
knob to the “Min” setting in the yellow zone.
Fluid
Section
Foot
Valve
Operation
This equipment produces a uid stream at extremely
high pressure. Read and understand the warnings
in the Safety Precautions section at the front of this
manual before operating this equipment.
Setup
Perform the following procedure before plugging in the power cord
of an electric sprayer.
NOTE: If the sprayer will be used for spraying textured
1. Ensure that the return hose is attached and secure.
2. Using a wrench, attach a minimum of 50’ of 1/4” nylon airless
3. Attach an airless spray gun to the spray hose. Using two
NOTE: Do not attach the tip to the spray gun yet. Remove
4. Make sure the pressure control knob is in its OFF position in
5. Fill the oil cup with one tablespoon of piston seal lubricant
IMPORTANT: Never operate unit for more than ten seconds
without fluid. Operating this unit without fluid will cause
unnecessary wear to the packings.
6. Make sure the electrical service is 120V, 15 amp minimum.
4 © Titan Tool Inc. All rights reserved.
products, removal of the inlet screen in the foot
valve may be necessary. This will allow proper
priming and ow of the textured product. Refer to
“Cleaning the Inlet Screen” in the Cleanup section
of this manual for removal instructions.
spray hose to the outlet tting on the sprayer. Tighten
securely.
wrenches (one on the gun and one on the hose), tighten securely.
the tip if it is already attached.
Make sure all airless hoses and spray guns are
electrically grounded and rated at or above the
maximum operating pressure range of the airless
sprayer.
the black zone.
(Piston Lube).
PRIME/
SPRAY
Valve
Outlet
Fitting
Blinking Yellow
0-200 PSI
Solid Yellow
201-1900 PSI
Solid Green
1901-3300 PSI
Motor Running
Min PSI
(Bar)
Pulse
Clean
Max PSI
(green zone)
(Bar)
Turbo PulseClean (red zone)
4. Move the PRIME/SPRAY valve down to the PRIME
position.
5. Turn on the sprayer by moving the ON/OFF switch
to the ON position.
6. Allow the sprayer to run for 15–30 seconds to
ush the test uid out through the return hose and into the
waste container.
7. Turn o the sprayer by moving the ON/OFF switch to the OFF
position.
Preparing to Spray
Before spraying, it is important to make sure that the uid in the
system is compatible with the material that is going to be used.
NOTE: Incompatible uids and material may cause the
IMPORTANT: Always keep the trigger lock on the spray gun in
the locked position while preparing the system.
1. Place the foot valve into a container of the appropriate solvent
2. Place the return hose into a metal waste
3. Set the pressure to minimum by turning the
4. Move the PRIME/SPRAY valve down to the
NOTE: Hold the return hose in the waste
5. Turn on the sprayer by moving the ON/OFF switch to the ON
6. Allow the sprayer to run for 15–30 seconds to ush the old
valves to become stuck closed, which would require
disassembly and cleaning of the sprayer’s uid
section.
for the material being sprayed (refer to recommendations of
the material manufacturer). An example of an appropriate
solvent is water for latex paint.
container.
pressure control knob to the “Min” setting in
the yellow zone.
Min PSI
(Bar)
Pulse
Clean
Max PSI
(Bar)
PRIME position.
container when moving the PRIME/
SPRAY valve to PRIME in case the
sprayer is pressurized.
position.
solvent out through the return hose and into the metal waste
container.
7. Turn o the sprayer by moving the ON/OFF switch to the OFF
Mot
position.
NOTE: Make sure that the spray gun does not have a tip or
tip guard installed.
8. Move the PRIME/SPRAY valve up to the
SPRAY position.
9. Turn on the sprayer.
10. Unlock the gun by turning the gun trigger
lock to the unlocked position.
Ground the gun by holding it against
the edge of the metal container
while flushing. Failure to do so may
lead to a static electric discharge,
which may cause a fire.
11. Trigger the gun into the metal waste container until the old
solvent is gone and fresh solvent is coming out of the gun.
12. Lock the gun by turning the gun trigger
lock to the locked position.
13. Set down the gun and increase the
pressure by turning the pressure control
knob slowly clockwise into the green
zone.
14. Check the entire system for leaks. If
leaks occur, follow the “Pressure Relief
Trigger lock in
locked position.
Procedure” in this manual before tightening any ttings or
hoses.
15. Follow the “Pressure Relief Procedure” in this manual before
changing from solvent to material.
Be sure to follow the pressure relief procedure when
shutting down the sprayer for any purpose, including
servicing or adjusting any part of the spray system,
changing or cleaning spray tips, or preparing for
cleanup.
Spraying
1. Prepare the material to be sprayed according to the
guidelines given by the material manufacturer.
2. Place the foot valve into a container of material.
3. Place the return hose into a metal waste
container.
4. Set the pressure to minimum by turning the
pressure control knob to the “Min” setting in
the yellow zone.
5. Move the PRIME/SPRAY valve down to the
PRIME position.
NOTE: Hold the return hose in the waste
container when moving the PRIME/
SPRAY valve to PRIME in case the
sprayer is pressurized.
6. Turn on the sprayer by moving the ON/OFF switch to the ON
position.
7. Allow the sprayer to run until material is coming through the
return hose into the metal waste container.
8. Turn o the sprayer by moving the ON/OFF switch to the OFF
position.
9. Remove the return hose from the waste container and place it
in its operating position above the container of material.
10. Move the PRIME/SPRAY valve up to the
SPRAY position.
11. Turn on the sprayer.
12. Unlock the gun by turning the gun trigger
lock to the unlocked position.
Min PSI
(Bar)
Pulse
Clean
Max PSI
(Bar)
Ground the gun by holding it against
the edge of the metal container
while flushing. Failure to do so may
lead to a static electric discharge,
which may cause a fire.
13. Trigger the gun into the metal waste container until all air and
solvent is ushed from the spray hose and material is owing
freely from the gun.
14. Lock the gun by turning the gun trigger
lock to the locked position.
15. Turn o the sprayer.
16. Attach tip guard and tip to the gun
as instructed by the tip guard or tip
manuals.
Trigger lock in
locked position.
POSSIBLE INJECTION HAZARD. Do not spray without
the tip guard in place. Never trigger the gun unless the
tip is in either the spray or the unclog position. Always
engage the gun trigger lock before removing, replacing
or cleaning tip.
NOTE: When spraying textured products, the use of a
splatter nozzle on the spray gun may be necessary.
The splatter nozzle adds atomizing air to the uid
stream to create the desired material consistency.
Refer to the Splatter Nozzle Instruction Sheet (P/N
313-2468) for detailed instructions.
17. Turn on the sprayer.
18. Increase the pressure by turning the pressure control knob
slowly clockwise toward the green zone and test the spray
pattern on a piece of cardboard. Adjust the pressure control
knob until the spray from the gun is completely atomized. Try
to keep the pressure control knob at the lowest setting that
maintains good atomization.
NOTE: Turning the pressure up higher than needed to
atomize the paint will cause premature tip wear and
additional overspray.
NOTE: If the sprayer is equipped with an Xact Digital
Control System, go to “Xact Digital Control System
Operation” at the end of the Operation section of
this Manual.
Control Panel Indicators
The following is a description of the control panel indicators.
Blinking Yellow
0-200 PSI
Solid Yellow
Pressure
Indicator
or Running
Indicator
201-1900 PSI
Solid Green
1901-3300 PSI
Motor Running
Min PSI
(Bar)
Pulse
Clean
Max PSI
(Bar)
Pressure Indicator
The pressure indicator shows the current operating pressure of the
sprayer. It has three dierent indications: blinking yellow, solid
yellow, and solid green.
Blinking Yellow
When the pressure indicator is blinking yellow, the sprayer is
operating between 0 and 200 PSI. A blinking yellow pressure
indicator means:
• The sprayer is plugged in and turned “ON”
• The sprayer is at priming pressure (little or no pressure)
• It is safe to move the PRIME/SPRAY valve between positions
• It is safe to change or replace the spray tip
© Titan Tool Inc. All rights reserved. 5
NOTE: If the pressure indicator begins blinking yellow
F
SET PSI 3000
USER PRE-SETS
SELECT-4 MENU-1
SELECT
PRE-SETS 1-4
PSI SETTING 750
SELECT-4 CHG-2
PRE-SET #1 750
PRESS +/- TO CHG
when the pressure control knob is set at a higher
pressure and the PRIME/SPRAY valve is in the
SPRAY position, either the spray tip is worn or the
sprayer is in need of service/repair.
Solid Yellow
When the pressure indicator is solid yellow, the sprayer is operating
between 201 and 1900 PSI. A solid yellow pressure indicator means:
• The sprayer is at the proper pressure setting for spraying stain,
lacquer, varnish, and multi-colors
• If the pressure indicator goes to solid yellow when the
pressure is set so that it starts at solid green, it indicates one of
the following:
a. Tip Wear Indicator — when spraying with latex or at high pressure
the solid yellow appears. This means the tip is worn and needs to
be replaced.
b. Tip Too Large — when a tip that is too large for the sprayer is put
in the gun, the pressure indicator will turn from solid green to solid
yellow.
c. Fluid Section Wear — if a solid yellow pressure indicator appears
when using a new tip and the pressure is set at maximum, service
may be required (worn packings, worn piston, stuck valve, etc...).
Solid Green
When the pressure indicator is solid green, the sprayer is operating
between 1901 and 3300 PSI. A solid green pressure indicator means:
• The sprayer is at the proper pressure setting for spraying oil-
based and latex house paints
• The sprayer is operating at peak performance at a high
pressure setting
Motor Running Indicator
The Motor Running indicator is on when the motor is commanded to
run. This indicator is used by service centers to troubleshoot motor
problems.
Pressure Relief Procedure
Xact Digital Control System Operation (if equipped)
The Xact Digital Control System is an optional add-on that increases
the functionality of the sprayer. It is installed directly below the
pressure control knob on the control panel. It consists of a display
and four function keys. The display shows various menu screens that
allow the user to customize and monitor sprayer operation using the
function keys.
Display
unction
Keys
NOTE: The pressure control knob overrides the Xact Digital
Control System settings. Anytime the pressure
control knob is turned, the sprayer pressure will
change accordingly.
Function Keys
The function keys are numbered 1–4. Each key is labeled with an
additional function as well.
#1/Menu Key Pressing the #1 key scrolls through the available
#2/p Key
#3/q Key
#4/Select Key Pressing the #4 key selects the active menu
SET PSI 3000
ACTUAL PSI 2950
MENU +–SELECT
4321
menu screens or performs a function described
on the active menu screen.
Pressing the #2 key performs a function
described on the active menu screen or increases
a value.
Pressing the #3 key performs a function
described on the active menu screen or decrease
a value.
screen or performs a function described on the
active menu screen.
Be sure to follow the pressure relief procedure when
shutting the unit down for any purpose, including
servicing or adjusting any part of the spray system,
changing or cleaning spray tips, or preparing for
cleanup.
1. Lock the gun by turning the gun trigger
lock to the locked position.
2. Turn o the sprayer by moving the ON/
OFF switch to the OFF position.
3. Turn the pressure control knob
counterclockwise to its OFF position in
the black zone.
4. Unlock the gun by turning the gun
trigger lock to the unlocked position.
5. Hold the metal part of the gun rmly to
the side of a metal container to ground
the gun and avoid a build up of static
electricity.
6. Trigger the gun to remove any pressure
that may still be in the hose.
7. Lock the gun by turning the gun trigger lock to
the locked position.
8. Move the PRIME/SPRAY valve down to the
PRIME position.
Trigger lock in
locked position.
Menu Screens
Several menu screens are available for the user to customize and
monitor sprayer operation. They include Main Screen, User Pre-
Sets, Volume Pumped, Job Volume, Unit Serial #, TImers, Job Timers,
Service Time, Pressure, Security Code, Prime, and Pulse Clean.
Main Screen
The Main Screen is the default screen for
the control system at sprayer startup.
Pressing the #2 key switches between PSI and MPa units of measure.
Press the #1 key to scroll through the remaining menu screens.
User Pre-Sets Screen
The User Pre-Sets screen allows the user
to set four dierent pressure settings and
save them for future use. To select the User Pre-Sets screen, press the
#4 key.
Press keys 1 through 4 from the Select
screen to select or change a pre-set
pressure.
Press the #4 key to select the setting and
the Main Screen will appear.
Press the #2 key to change the setting. On
the following screen, use the #2/+ key to
increase the setting or the #3/- screen to decrease the setting. Once
the desired setting has been reached, press the #4 key to set and the
Main Screen will appear. To select or change the remaining three
pre-sets, scroll to the User Pre-Sets screen and repeat the above
procedure.
ACTUAL PSI 2950
6 © Titan Tool Inc. All rights reserved.
Volume Pumped Screen
VOLUME PUMPED
SELECT-4 MENU-1
GALLONS XXXXXX
PRESS 1 FOR MENU
JOB VOLUME
SELECT-4 MENU-1
JOB GALLONS XXXX
MENU-1 RESET-3
UNIT SERIAL #
SELECT-4 MENU-1
SER # XXXXXXXXXX
PRESS 1 FOR MENU
TIMERS
SELECT-4 MENU-1
ON TIME XXXXX:XX
RUN TIME XXXX:XX
JOB TIMERS
SELECT-4 MENU-1
ON TIME XXXXX:XX
RUN TIME XXXX:XX
SERVICE TIME
SELECT-4 MENU-1
SERVICE @ XXXHR
RUN HOURS XX
PRESSURE
SELECT-4 MENU-1
SET PSI 3000
SECURITY CODE
SELECT-4 MENU-1
ENTER OLD CODE
NUMBER
ENTER NEW CODE
NUMBER
PRIME
PULSE CLEAN
ACTUAL PSI XXXX
The Volume Pumped screen shows the
total number of gallons or liters sprayed by
the sprayer.
To select the Volume Pumped screen, press
the #4 key.
continue to ask for the correct code and the sprayer will be disabled.
To set or change the security code, press the #2 key.
NOTE: If the sprayer is new, no security code is set and
the Main Screen will appear at startup. Also, when
setting a security code for the rst time, the “Enter
Old Code Number” screen will not appear.
Job Volume Screen
The Job Volume screen allows the user to
reset a gallon counter to track usage on
specic jobs.
To select the Job Volume screen, press the
#4 key.
Unit Serial # Screen
The Unit Serial # screen shows the sprayers
serial number.
To select the Unit Serial # screen, press the
#4 key.
Timers Screen
The Timers screen shows the total time the
sprayer has been turned on as well as the
total time the sprayer has been running (pumping).
To select the Timers screen, press the #4
key.
Job Timers Screen
The Job Timers screen allows the user to
reset the “ON TIME” and “RUN TIME” to
track time on specic jobs.
To select the Job TImers screen, press the
#4 key. The screen will toggle between the
timers and a screen that allows the user to reset the timers.
Service Time Screen
The Job Volume screen allows the user to
reset a gallon counter to track usage on
specic jobs.
The Service Time screen allows the user to set a service time interval
(in hours). Below the set time, the screens shows the current amount
of hours on the sprayer. To select the Service Timer screen, press the
#4 key.
The screen will toggle between the service
hours and a screen that allows the user to
change the service time interval.
When the service time interval is set and met by the run hours,
the display will toggle between the “Main screen” and a “Service
Required” screen at sprayer startup. To stop the toggling, scroll to
the “Service Time” screen and either set a new service time interval or
set the service time to “0”.
Enter the old security code number to
access the screen that allows the code
change. If the wrong code is entered, the display will continue to ask
for the correct code and the security code cannot be changed.
Enter the new security code. Once the
new code is entered, the display will
automatically ask that the new code be re-entered for verication. If
the same new code is re-entered, the display will conrm that the new
code has been accepted and return to the Main Screen. If the new
code is re-entered incorrectly, the display will return to the “Enter New
Code Number” screen and the process will repeat.
NOTE: To inactivate the X-Lock security function, enter
“1111” at the “Enter New Code Number” screen
(this is the default code that leaves the sprayer
unlocked). As a result, the Main Screen will appear
at sprayer startup.
Prime Screen
The Prime screen appears when the
pressure control knob is set at the “Min”
setting in the yellow zone.
Pulse Clean Screen
The Pulse Clean screen appears when the
pressure control knob is set at the PULSE
CLEAN position in the red zone and the PRIME/SPRAY valve is in the
PRIME position.
NOTE: If there is no action at any menu screen for 30
seconds, the display will go back to the Main Screen.
Pressure Screen
The Pressure screen allows the user to see
the current set point pressure as well as the
actual working pressure.
To select the Pressure screen, press the #4
key. This screen is also the Main Screen.
Security Code Screen
The Security Code screen allows the user
to set a four digit security code to prevent
unauthorized use of the sprayer. If a security code has been set, the
control system display will ask for the code at startup. If the correct
code is entered, the display will show the Main Screen and the
sprayer will operate. If the wrong code is entered, the display will
© Titan Tool Inc. All rights reserved. 7
ACTUAL PSI 2950
Paint Spraying Technique
Arcing Gun at angle
Paint tailing pattern
POSSIBLE INJECTION HAZARD. Do not spray without
the tip guard in place. Never trigger the gun unless
the tip is in either the spray or the unclog position.
Always engage the gun trigger lock before removing,
replacing, or cleaning tip.
The following techniques, if followed, will assure professional
painting results.
Proper lapping (overlap of spray pattern) is essential to an even nish.
Lap each stroke. If you are spraying horizontally, aim at the bottom
edge of the preceding stroke, so as to lap the previous pattern by
50%.
Overlap edges
NOTE: Modied spraying techniques may be necessary
when spraying textured products. This may include
adjustment to gun position, spraying distance,
and pressure settings as well as the addition of a
splatter nozzle.
Hold the gun perpendicular to the surface and always at equal
distance from the surface. Depending on the type of material,
surface, or desired spray pattern, the gun should be held at a distance
of 12 to 14 inches (30 to 35 cm).
Move the gun either across or up and down the surface at a steady
rate. Moving the gun at a consistent speed conserves material and
provides even coverage. The correct spraying speed allows a full, wet
coat of material to be applied without runs or sags.
Holding the gun closer to the surface deposits more material on the
surface and produces a narrower spray pattern. Holding the gun
farther from the surface produces a thinner coat and wider spray
pattern. If runs, sags, or excessive material occur, change to a spray
tip with a smaller orice. If there is an insucient amount of material
on the surface or you desire to spray faster, a larger orice tip should
be selected.
Maintain uniform spray stroke action. Spray alternately from left to
right and right to left. Begin movement of the gun before the trigger
is pulled.
start
stroke
pull
trigger
release
trigger
end
stroke
1st
pass
2nd
pass
3rd
pass
4th
pass
5th
pass
For corners and edges, split the
center of the spray pattern on the
corner or edge and spray vertically
so that both adjoining sections
receive approximately even
amounts of paint.
When spraying with a shield, hold
it rmly against the surface. Angle the spray gun slightly away from
the shield and toward the surface. This will prevent paint from being
forced underneath.
Shrubs next to houses should be tied back and covered with a canvas
cloth. The cloth should be removed as soon as possible. Titan gun
extensions are extremely helpful in these situations.
Nearby objects such as automobiles, outdoor furniture, etc. should
be moved or covered whenever in the vicinity of a spray job. Be
careful of any other surrounding objects that could be damaged by
overspray.
Avoid arcing or holding the gun at an angle. This will result in an
uneven nish.
Practice
1. Make sure that the spray hose is free of kinks and clear of
Ospray
objects with sharp cutting edges.
2. Set the pressure to minimum by turning the pressure control
knob to the “Min” setting in the yellow zone.
3. Move the PRIME/SPRAY valve up to its SPRAY position.
4. Turn the pressure control knob clockwise to its highest setting
in the green zone. The spray hose should stien as material
begins to ow through it.
5. Unlock the gun trigger lock.
Too Thick
6. Trigger the spray gun to bleed air out of the hose.
7. When material reaches the spray tip, spray a test area to check
the spray pattern.
8. Use the lowest pressure setting
necessary to get a good spray
pattern. If the pressure is set
too high, the spray pattern will
Good spray pattern
be too light. If the pressure is
set too low, tailing will appear
or the paint will spatter out in
gobs rather than in a ne spray.
8 © Titan Tool Inc. All rights reserved.
Cleanup
Ring
Inlet Screen
Special cleanup instructions for use with flammable
solvents:
• Always ush spray gun preferably outside and at least one
hose length from spray pump.
• If collecting ushed solvents in a one gallon metal container, place
it into an empty ve gallon container, then ush solvents.
• Area must be free of ammable vapors.
• Follow all cleanup instructions.
IMPORTANT: The sprayer, hose, and gun should be cleaned
thoroughly after daily use. Failure to do so permits material to
build up, seriously affecting the performance of the unit.
Always spray at minimum pressure with the gun
nozzle tip removed when using mineral spirits or any
other solvent to clean the sprayer, hose, or gun. Static
electricity buildup may result in a fire or explosion in
the presence of flammable vapors.
1. Follow the “Pressure Relief Procedure” found in the Operation
section of this manual.
2. Remove the gun tip and tip guard and clean with a brush
using the appropriate solvent.
3. Place the foot valve into a container of the appropriate solvent
(refer to recommendations of the material manufacturer). An
example of an appropriate solvent is water for latex paint.
4. Place the return hose into a metal waste container.
5. Move the PRIME/SPRAY valve down to its
PRIME position.
NOTE: Hold the return hose in the waste
6. Set the pressure to Turbo PulseClean by turning
7. Turn on the sprayer by moving the ON/OFF
8. Allow the solvent to circulate through the unit and ush the
9. Turn o the sprayer by moving the ON/OFF switch to the OFF
10. Move the PRIME/SPRAY valve up to its SPRAY position.
11. Turn on the sprayer.
container when moving the PRIME/
SPRAY valve to PRIME in case the
sprayer is pressurized.
the pressure control knob to its PULSE CLEAN
position in the red zone.
Min PSI
(Bar)
Pulse
Clean
switch to the ON position.
paint out of the return hose into the metal waste container.
position.
Max PSI
(Bar)
Cleaning the Inlet Screen
The inlet screen will clog and must be
cleaned at least once a day.
1. Remove the retaining ring
from the foot valve housing
2. Remove the inlet screen from
Foot Valve
Housing
the Foot valve housing.
3. Clean thoroughly with the
appropriate solvent.
Retaining
Maintenance
Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce the
risk of an injection injury, injury from moving parts
or electric shock. Always unplug the sprayer before
servicing!
General Repair and Service Notes
The following tools are needed when repairing this sprayer:
Phillips Screwdriver 3/8” Hex Wrench
Needle Nose Pliers 5/16” Hex Wrench
Adjustable Wrench 1/4” Hex Wrench
Rubber Mallet 3/16” Hex Wrench
Flat-blade Screwdriver 5/32” Hex Wrench
1. Before repairing any part of the sprayer, read the instructions
carefully, including all warnings.
IMPORTANT: Never pull on a wire to disconnect it. Pulling on a
wire could loosen the connector from the wire.
2. Test your repair before regular operation of the sprayer to be
sure that the problem is corrected. If the sprayer does not
operate properly, review the repair procedure to determine if
everything was done correctly. Refer to the Troubleshooting
Charts to help identify other possible problems.
3. Make certain that the service area is well ventilated in case
solvents are used during cleaning. Always wear protective
eyewear while servicing. Additional protective equipment
may be required depending on the type of cleaning solvent.
Always contact the supplier of solvents for recommendations.
4. If you have any further questions concerning your Titan Airless
Sprayer, call TITAN:
Customer Service (U.S.) ..................................... 1-800-526-5362
Fax ................................................................. 1-800-528-4826
Ground the gun by holding it against
the edge of the metal container
while flushing. Failure to do so may
lead to a static electric discharge,
which may cause a fire.
12. Trigger the gun into the metal waste container until the paint
is ushed out of the hose and solvent is coming out of the gun.
13. Continue to trigger the spray gun into the waste container
until the solvent coming out of the gun is clean.
NOTE: For long-term or cold weather storage, pump
mineral sprits through the entire system.
For short-term storage when using latex paint,
pump water mixed with Titan Liquid Shield through
the entire system (see the Accessories section of this
manual for part number).
14. Follow the “Pressure Relief Procedure” found in the Operation
section of this manual.
15. Unplug the unit and store in a clean, dry area.
IMPORTANT: Do not store the unit under pressure.
© Titan Tool Inc. All rights reserved. 9
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