Titan 433-800, 433-802, 433-801, 433-861, 433-860 User Manual

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Page 1

SPEEFLO

Owner’s Manual

For professional use only

Do not use this equipment

before reading this manual!

™

Hydra M

/ Hydra Pro Super

Gas Powered Airless Sprayer

™

Model Numbers:

Hydra M 2000™ 433-860 433-861 (55 gal.)

Hydra M 4000™ 433-800 (roofer model) 433-801 (painter model) 433-802 (55 gal.)

Hydra Pro Super™ 433-810

Printed in the U.S.A.

NOTE: This manual contains important

warnings and instructions. Please read and retain for reference.

Page 2

Important Safety Information

Read all safety information before operating the equipment. Save these instructions.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

To reduce the risks of re or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

WARNING: EXPLOSION OR FIRE

Flammable vapors, such as solvent and paint vapors, in work area can ignite or explode.

PREVENTION:

1. Use equipment only in well ventilated area. Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of ammable vapors. Keep pump assembly in well ventilated area. Do not spray pump assembly.

2. Do not ll fuel tank while engine is running or hot; shut o engine and allow to cool. Fuel is ammable and can ignite or explode if spilled on a hot surface.

3. Eliminate all ignition sources, such as pilot lights, cigarettes, portable electric lamps and plastic drop cloths (potential static arc).

4. Keep work area free of debris, including solvent, rags and gasoline.

5. Do not plug or unplug power cords, or turn power or light switches on or o when ammable vapors are present.

6. Ground equipment and conductive objects in work area. Make sure the grounding cable (not equipped) is connected from the grounding lug to a true earth ground.

7. Use only grounded hoses.

8. Hold spray gun rmly to the side of a grounded pail when triggering into pail.

9. If there is static sparking or if you feel a shock, stop operation

immediately.

10. Know the contents of the paint and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacturer’s safety instructions.

11. Do not use a paint or solvent containing halogenated hydrocarbons. Such as chlorine, bleach, mildewcide, methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.

12. Keep a re extinguisher in work area.

WARNING: INJECTION INJURY

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.

PREVENTION:

1. Do not aim the gun at, or spray any person or animal.

2. Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.

3. Always use the nozzle tip guard. Do not spray without the nozzle tip guard in place.

4. Only use a nozzle tip specied by the manufacturer.

5. Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying,

ALWAYS lock gun trigger, shut pump o, and release all

pressure before servicing, cleaning tip or guard, or changing tip. Pressure will not be released by turning o the motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

6. Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn o the unit and relieve the pressure in accordance with the manufacturer’s instructions.

7. High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.

8. Check hoses and parts for signs of damage, a leak can inject material into the skin. Inspect hose before each use. Replace any damaged hoses or parts.

9. This system is capable of producing 3300 PSI / 22.8 MPa. Only use replacement parts or accessories that are specied by the manufacturer and that are rated a minimum of 3300 PSI. This includes spray tips, nozzle guards, guns, extensions, ttings, and hose.

10. Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

11. Verify that all connections are secure before operating the unit.

12. Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls. Pressure will not be released by turning o the motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

13. Always remove the spray tip before ushing or cleaning the system.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury which can lead

to possible amputation. It is important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

WARNING: GENERAL

Can cause severe injury or property damage.

PREVENTION:

1. Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting. Hazardous vapors – Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting or poisoning.

2. Do not operate or spray near children. Keep children away from equipment at all times.

3. Do not overreach or stand on an unstable support. Keep eective footing and balance at all times.

4. Stay alert and watch what you are doing.

5. Do not operate the unit when fatigued or under the inuence of drugs or alcohol.

6. Do not kink or over-bend the hose. Airless hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin.

Page 3

Important Safety Information

7. Do not expose the hose to temperatures or pressures in excess of those specied by manufacturer.

8. Do not use the hose as a strength member to pull or lift the equipment.

9. Use lowest possible pressure to ush equipment.

10. Follow all appropriate local, state and national codes governing ventilation, re prevention and operation.

11. The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

12. Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a conductive high-pressure hose.

13. Do not spray outdoors on windy days.

14. Always unplug cord from outlet before working on equipment (electric models only).

IMPORTANT: Do not lift cart handle when loading or unloading.

Gasoline Engine Safety

The engine exhaust from this unit contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

1. Gas engines are designed to give safe and dependable service if operated according to instructions. Read and understand the engine Owner’s Manual before operating the engine. Failure to do so could result in personal injury or equipment damage.

2. To prevent re hazards and to provide adequate ventilation, keep the engine at least 1 meter (3 feet) away from buildings and other equipment during operation. Do not place ammable objects close to the engine.

3. Children and pets must be kept away from the area of operation due to a possibility of burns from hot engine components or injury from any equipment the engine may be used to operate.

4. Know how to stop the engine quickly, and understand the operation of all controls. Never permit anyone to operate the engine without proper instructions.

5. Gasoline is extremely ammable and is explosive under certain conditions.

6. Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow ames or sparks in the refueling area or where gasoline is stored.

7. Do not overll the fuel tank. After refueling, make sure the tank cap is closed properly and securely.

8. Be careful not to spill fuel when refueling. Fuel vapor or spilled fuel may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.

9. Never run the engine in an enclosed or conned area. Exhaust contains poisonous carbon monoxide gas; exposure may cause loss of consciousness and may lead to death.

10. The muer becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muer while it is hot. To avoid severe burns or re hazards, let the engine cool before transporting it or storing it indoors.

11. Never ship/transport unit with gasoline in the tank.

Part # Language

Warning Labels

Your sprayer has the English language warning labels. If you require these labels in French, German, or Spanish, or require additional English labels, order directly from Titan free of charge.

745-089 745-104

745-106 745-107

745-108 745-109

745-110 745-111

English

Spanish

French

German

Table of Contents

Safety Precautions ........................................................................... 2

Specications ................................................................................... 4

Introduction ..................................................................................... 5

Hydra M 2000™ .............................................................................................. 5

Hydra M 4000™ .............................................................................................. 6

Setup ................................................................................................ 7

Fueling (gas engine) .................................................................................... 7

Battery Connections .................................................................................... 8

Operation ......................................................................................... 7

Startup .............................................................................................................. 9

Pressure Relief Procedure .......................................................................... 9

Cleaning a Clogged Tip ............................................................................10

Color Change / Clean Out ........................................................................10

Maintenance .................................................................................. 10

Hydraulic System ........................................................................................10

General Fluid Pump Maintenance ........................................................10

Basic Engine Maintenance ......................................................................11

Troubleshooting ............................................................................ 12

Airless Spraying ...........................................................................................12

Spray Patterns ..............................................................................................13

Hydraulic Motors ........................................................................................14

Fluid Sections ...............................................................................................15

Parts Lists and Service Instructions ............................................. 16

Hydra M 2000™ Major Components ....................................................16

Hydra M 4000™ Major Components ....................................................18

Engine Drive & Hydraulic System .........................................................20

Tank Assembly and Mobil Kit .................................................................22

Hydraulic motor, 441-575 & 441-576 ..................................................24

Fluid Pump, Hydra M 2000™. 315-555.................................................28

Fluid Pump, Hydra M 4000™, 245-555.................................................30

Fluid Pump, Hydra Pro Super™, 185-551 ............................................32

Fluid Accessories .........................................................................................34

Outlet Accessories ......................................................................................37

Accessories and Service Kits ......................................................... 39

Warranty ........................................................................................ 40

Page 4

Specications

Hydra M 4000™

Gallons per minute (GPM) ...................... 3.3

Cycle rate per gallon ................................ 13

Cycles per minute (max) ......................... 43

Maximum tip size:

1-Gun ................................................. .060”

2-Gun ................................................. .040”

3-Gun ................................................. .035”

Pressure range ............................................ 500-4000 psi

Power ............................................................. 11 HP Honda engine, electric

Fuel capacity ............................................... 1.6 gallons

Weight ........................................................... 361 lbs

Inlet paint lter ........................................... 1 1/4” rock catcher

Outlet paint lter ....................................... 50 mesh, 18in

Pump inlet.................................................... 1 1/4”

Pump outlet ................................................ 1/2” NPT(F)

Paint lter hose connections ................ (1) - 1/4” NPSM(M)

(1) 3/8” NPT(F) Plugged

Dimensions .................................................. 38” H x 52” L w/handle (32” w/o

Fluid Pump Wetted Parts:

Electroless nickel plated ductile iron, electroless nickel plated carbon steel, propietary hard chrome anti-wear surface, stainless steel, tungsten carbide, PTFE, thiokol impregnated leather, ultra high molecular weight polyethylene.

start

handle) x 24 1/2” W

Hydra M Pro Super™

Gallons per minute (GPM) ...................... 2.5

Cycle rate per gallon ................................ 24

Cycles per minute (max) ......................... 60

Maximum tip size:

1-Gun ................................................. .050”

2-Gun ................................................. .035”

3-Gun ................................................. .029”

Pressure range ............................................ 500-4500 psi

Power ............................................................. 11 HP Honda engine, electric

Fuel capacity ............................................... 1.6 gallons

Weight ........................................................... 354 lbs

Inlet paint lter ........................................... 1” rock catcher

Outlet paint lter ....................................... 50 mesh, 18in

Pump inlet.................................................... 1”

Pump outlet ................................................ 1/2” NPT(F)

Paint lter hose connections ................ (1) - 1/4” NPSM(M)

(1) 3/8” NPT(F) Plugged

Dimensions .................................................. 38” H x 52” L w/handle (32” w/o

Fluid Pump Wetted Parts:

start

handle) x 24 1/2” W

Hydra M 2000™

Gallons per minute (GPM) ...................... 6.0

Cycle rate per gallon ................................ 7

Cycles per minute (max) ......................... 42

Maximum tip size:

1-Gun ................................................. .075”

2-Gun ................................................. .053”

Pressure range ............................................ 500-2000 psi

Power ............................................................. 11 HP Honda engine, electric

Fuel capacity ............................................... 1.6 gallons

Weight ........................................................... 421 lbs

Inlet paint lter ........................................... N/A

Outlet paint lter ....................................... N/A

Pump inlet.................................................... 1 1/2”

Pump outlet ................................................ 1” NPT(F)

Paint lter hose connections ................ N/A

Dimensions .................................................. 40” H x 52” L w/handle (32” w/o

Fluid Pump Wetted Parts:

start

handle) x 24 1/2” W

Page 5

Introduction

Congratulations on having selected the nest airless sprayer available in the world. Titan piston pumps are tireless workhorses - so tough they are virtually indestructable, even under the most severe service.

Titan designs and builds equipment with superior quality and reliability. Equipment that will last for years with minimal maintenance and downtime. This equipment will make you money year after year. We thank you for your purchase and welcome you to our large and growing family of Titan users.

Hydraulic drive makes possible the longest stroke and slowest cycling pumps in the industry which translates into low maintenance and longer life.

Hydra M 2000™

The Hydra M 2000 and 4000™ oer other cost saving features:

• Variable pressure control

• Very large tungsten carbide valve seats with hardened

stainless steel balls

• Self-adjusting packings

• Exclusive hand-tight swivel foot valve

• Large capacity inline paint lter

• “Floating ball” pressure bleed valve

• 5 gallon siphon hose and bleed line assemblies are standard

You have made an excellent choice. We know you will be pleased with your new Hydra M™ airless sprayer. We appreciate your business.

Start Position

When the handle is in this position, the system is not under pressure

Hydraulic

High pressure

hydraulic hose

motor

Run Position

When the handle is in this position, the system is pressurized. Use extreme caution. Follow all warnings and instructions regarding pressure relief procedure

Hydraulic system shuto valve

Data plate

Wet cup (use Lubrisolv only)

Pressure bleed valve

Outlet assembly

Pressure adjustment knob

Increase = clockwise

Decrase = counterclockwise

Hydraulic uid ll & dipstick (use Coolo only)

Fluid pump

Bleed line

Siphon hose

Ground lug

Page 6

Hydra M 4000™

Start Position

When the handle is in this position, the system is not under pressure

Hydraulic

High pressure

hydraulic hose

motor

Run Position

When the handle is in this position, the system is pressurized. Use extreme caution. Follow all warnings and instructions regarding pressure relief procedure

Hydraulic system shuto valve

Data plate

Wet cup (use Lubrisolv only)

Paint lter

Pressure adjustment knob

Increase = clockwise

Decrase = counterclockwise

Hydraulic uid ll & dipstick (use Coolo only)

Ground lug

Siphon hose

Pressure bleed valve

Fluid pump

Bleed line

Page 7

Setup

Read, understand, and follow all warnings before starting or operating this sprayer.

Required tools: Adjustable wrench

1. Connecting the hoses:

The siphon hose and bleed line hose have factory installed

PTFE tape on the male end o the hoses. Tighten the siphon hose and bleed line wrench tight.

2. One gun operation:

Attach the gun and hose. Always use a spray hose at least 50

feet long. Do not use PTFE or thread sealant on this assembly. Do not install the spray tip at this time.

3. Two gun operation:

Remove the plug from the second gun outlet. Replace with

nipple, part # 812-003 for 1/4” hose or nipple; use part # 808555 for 3/8” hose. Connect a hose and a gun to the outlet.

4. Multiple gun operation:

The Hydra M 4000™ is engineerd to handle up to 4 guns.

When using more than two guns, make sure the second gun hookup outlet is plugged. Connect the multiple gun manifold to the single gun outlet. These manifolds are for either 2, 3, or 4 guns and have shuto valves. Connect a hose and gun to each outlet.

6. Be sure the Hydra M 4000 / 2000™ system is grounded. All Titan units are equipped with a grounding lug. A grounding cable (not supplied) should be used to connect the unit to a true earth ground. Check your loack electrical regulations for detailed grounding instructions.

Proper grounding is important. This applies to both gas and electric powered models. The passage of some materials through the nylon fluid hose will build up a static electric charge, which if discharged, could ignite solvent vaports present and create an explosion.

7. Strain all paints to assure trouble-free operation and freedom from frequent cleaning of inlet screen and gun strainer.

Operation

Fueling (gas engine)

Gasoline is extremely flammable and is explosive under certain conditions.

• ALWAYS turn the engine o before refueling.

• Refuel in a well-ventilated area.

• Do not smoke or allow ames or sparks in the refueling area or

where gasoline is stored.

• Do not overll the fuel tank. After refueling, make sure the

tank cap is closed properly and securely.

• Be careful not to spill fuel when refueling. Spilled fuel or fuel

vapor may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.

• Avoid repeated or prolonged contact with skin or breathing of

vapor.

• Keep out of the reach of children.

Fuel Specications

• Use automotive gasoline that has a pump octane number of

86 or higher, or that has a research octane number of 91 or higher. Use of a lower octane gasoline can cause persistent

“pinging” or heavy “spark knock” (a metallic rapping noise)

which, if severe, can lead to engine damage.

NOTE: If “spark knock” or “pinging” occurs at a steady

engine speed under normal load, change brands of gasoline. If spark knock or pinging persists, consult an authorized dealer of the engine manufacturer. Failure to do so is considered misuse, and damage caused by misuse is not covered by the engine manufacturer’s limited warranty.

Occasionally you may experience light spark knock

while operating under heavy loads. This is no cause for concern, it simply means your engine is operating eciently.

5. Fill the wet-cup 1/2 full with Titan’s Lubrisolv, part # 310-203

supplied by the factory. This extends packing life.

• Unleaded fuel produces fewer engine and spark plug deposits

and extends the life of the exhaust system components.

• Never use stale or contaminated gasoline or an oil/gasoline

mixture. Avoid getting dirt, dust, or water in the fuel tank.

Page 8

Battery Connections

Negative (batter

solenoid

Positive (+)

Negative (-)

1. Use a 12 volt battery with an ampere-hour rating of at least 18AH.

2. Connect the battery positive (+) cable to the starter solenoid terminal as shown.

3. Connect battery negative (-) cable to an engine mounting bolt, frame bolt, or other good engine ground connection.

4. Check the battery cable connections to be sure the cables are tightened and free of corrosion. Remove any corrosion and coat the terminals and cable ends with grease.

)

y cable

Filling the Battery

Due to shipping regulations, the battery in your Hydra has been shipped to you empty. Before using the Hydra, the battery must be lled with electrolyte (acid) and then charged. Follow the instructions below.

NOTE: Battery electrolyte can be purchased at your local

hardware or auto parts retailer.

Battery electrolyte is very hazardous. Make sure to follow all precautions and warnings on the electrolyte container.

Electrolyte specications

In cool or temperate climates, purchase electrolyte with a specic gravity of 1.270 - 1.280.

In tropical climantes, purchase electrolyte with a specic gravity of

1.250 - 1.260.

Starter

Positive (+) battery cable

The battery gives off explosive gases; keep sparks, flames and cigarettes away. Provide adequate ventilation when charging or using batteries in an enclosed space.

The battery contains sulphuric acid (electrolyte). Contact with skin or eyes may cause severe burns. Wear protective clothing and a face shield.

 • Ifelectrolytegetsonyourskin,ushwithwater.  • Ifelectrolytegetsinyoureyes,ushwithwaterforatleast

15 minutes and call a physician.

 • Electrolyteispoisonous.Ifswallowed,drinklarge

quantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician.

 • Keepoutofreachofchildren.

battery cable

Fill the battery

1. Remove the battery from the holder.

2. Remove rubber sealing cap from the exhaust opening on the side of the battery.

3. Replace the rubber sealing cap with the exhaust tube provided (this can be found in the plastic bag containing the instruction manual and other literature).

4. Remove the six (6) yellow lling caps on top of the battery.

5. Fill the battery with electrolyte in each of the lling ports (see

“Electrolyte specications”, above). Fill the battery to the

upper level as indicated on the battery case.

IMPORTANT: The electrolyte temperature must not be lower than 60º F (15º C) or higher than 86º F (30º C).

6. Allow the battery to stand for at least 30 minutes after lling.

7. After 30 minutes, check electrolyte level. If the level has fallen, rell to the upper level prior to charging.

8. Replace the yellow lling caps.

9. Replace the battery onto the holder.

Page 9

Charge the battery

1. Place the battery on a charge for 3 to 5 hours at the approximate current equivalent to 1/10th of its rated capacity.

a. If electrolyte level falls after charging, ll with distilled water to

upper level.

b. After water is added, continue charging for 1 to 2 hours in order to

mix the water with the electrolyte.

2. After charging, check the battery voltage three times at 30 minute intervals. Make sure the voltage is constant over the three readings.

3. Replace the ller plugs (if needed) and wash o any electrolyte spillage with clean water.

Startup

1. Areas must be well-ventilated to prevent hazardous operation with volatile solvents or exhaust fumes.

If lacquer or other flammable materials are to be sprayed, ALWAYS locate the unit outside the immediate spraying area. Failure to do so may cause an explosion.

2. Locate the unit outside the immediate spraying area to avoid clogged air intake of the engine or electric motor with overspray.

3. Before starting the unit, check oil levels:

a. The hydraulic uid level should read “Full” on the dipstick. Check

it daily. See the hydraulic system maintenance instructions for changing or adding hydraulic uid. Do not overll. Use only Titan Coolo™, part no. 430-361.

b. The gasoline engine oil level is determined by the manufacturer.

Check the manufacturer’s service manual supplied.

4. Open the orange handle shut-o valve located on the hydraulic return hose. Handle should be in line with hose. The gure below shows the handle in the open position.

Start

c. Start engine. Turn pressure control adjustment knob clockwise

(increasing pressure) until pump cycles evenly and solvent ows freely from bleed line.

d. Close pressure bleed valve by turning it clockwise. This allows the

system to pressurize. Hold gun trigger open, without spray tip attached, until the uid ows smoothly. See gure below.

Run

7. Repeat above starting procedure with paint material. Lock gun trigger and attach spray tip. See the Technical Data Sheet or Operator’s Manual on the gun provided for installation and selection of the proper tip sizes.

8. Test spray pattern. Operate the pump at the lowest hydraulic pressure which provides good atomization. See the Troubleshooting Guide if you are not getting the proper pattern.

9. Operating pressure is adjustable from 500 to 2000 psi for the Hydra M 2000™, from 500 to 4000 psi for the Hydra M 4000™ and from 500 to 4500 psi for the Hydra Pro Super™. Turn the pressure adjustment knob clockwise to increase pressure. Do not turn the knob clockwise more than necessary to provide satisfactory atomization. Excess pressure wears out spray tips.

10. When restarting the unit, reduce the pressure at pressure control adjustment knob and pressure bleed valve.

Pressure Relief Procedure

IMPORTANT: Always reduce pressure when you are cleaning a clogged tip, changing a tip, servicing any part of the system, or shutting down. Follow the steps below.

1. Engage the gun trigger lock.

2. Shut o the power source.

3. Close the orange handle shut-o ball valve on the hydraulic hose.

4. Open the pressure bleed valve by turning it counterclockwise at least three full turns.

5. Disengage the gun trigger lock and hold trigger open until ow of material stops.

6. Be certain to hold a metal part of the gun rmly to the side of a grounded metal container.

5. Turn the pressure adjustment knob counterclockwise to lowest pressure setting. See gure above.

6. Open the pressure bleed valve by turning it counterclockwise. This relieves pressure. See gure below.

a. Your new sprayer was tested at the factory with water soluble oil.

If you are spraying a water-based latex, ush with warm, soapy

If you are using any other coating, ush with warm, soapy water

Place siphon tube assembly into proper solvent or water. b. Place waste container below bleed line.

You must clean the system before spraying to avoid contamination of the sprayed material.

water followed by a clean water rinse.

followed by a solvent. Check with the material manufacturer for a compatible solvent.

Page 10

Cleaning a Clogged Tip

1. Follow the Pressure Relief Procedure, page 9.

2. Lock the gun trigger.

3. Unthread the safety tip guard and remove the spray tip. Wash the tip in solvent and use a tip probe to remove any clogged material.

4. Release the gun trigger lock and spray briey into a waste container to blow out any clogged particles.

5. Reset the trigger lock in the “Trigger Locked” position.

Release the trigger lock and resume spraying.

The flow from the spray tip is at very high pressure. Contact with any body part may be dangerous. Do not place finger on gun outlet. Do not point the gun at any person. Never operate the spray gun without the proper tip guard.

Color Change / Clean Out

IMPORTANT: Use only compatible solvents when cleaning out oil based enamels, lacquers, coal tar, and epoxies. Check with the fluid manufacturer for a recommended solvent.

1. Reduce pressure by turning the pressure adjustment knob and the pressure bleed valve on the bleed line counterclockwise. Follow the Pressure Relief Procedure, page 9.

The pressure bleed valve should be turned counter-clockwise

three full turns.

2. Pull the siphon tube out of the material container.

3. Remove the spray tip from the gun. Hold the gun trigger open until material ow stops.

4. Put siphon tube into wash solvent or water as applicable, and operate pump slowly at low pressure until solvent ows freely from pressure bleed valve line.

5. Close pressure bleed valve and hold gun trigger open until solvent ows freely from gun. If solvent is not too dirty, recirculate it by owing gun stream back into solvent container. Use additional clean solvent and repeat procedure if necessary.

6. Check gun strainer screen and pump outlet lter screen daily. Use 50 mesh screens with spray tip size .017 and larger. Use 100 or 200 mesh screens with spray tip sizes .015 and smaller.

7. Replace paint lter cap to maximize clockwise rotation. The lter cover should be hand removable after the rst or second use with new Telfon O-ring.

IMPORTANT: O-ring must have PTFE backup washer to seal properly.

8. If unit has been spraying a water soluble material, ush with water and then repeat procedure with mineral spirits or Varsol solvent.

9. Wash spray tip in solvent. Blow tip clean with air pressure directed through the tip in the reverse direction.

Maintenance

Hydraulic System

1. Check the hydraulic uid daily. It should read “Full” on the

dipstick. If it is low, add only Titan Coolo, part # 430-361. Never add or change hydraulic uid except in a clean, dustfree environment. Contamination of the hydraulic uid will shorten hydraulic pump life and may void warranty.

2. Change the hydraulic uid every six months. Drain old uid from tank and ll with 5 gallons of Coolo. Start operation of the system at just enough pressure to operate the uid pump. Run the system at this low pressure for at least 10 minutes. This removes air from the system. Check the uid level after this procedure.

3. The hydraulic system has an external replaceable hydraulic lter. Change the lter every six months.

4. The hydraulic pump should not be serviced in the eld. If service on the hydraulic pump is required, it must be returned to Titan.

General Fluid Pump Maintenance

If the paint pump is going to be out of service for an extended period of time, it is recommended that following cleanup a kerosene and oil mixture be introduced as a preservative. Packings may tend to dry out from lack of use. This is particularly true of the upper packing set for which upper packing lubricant, Piston Lube, Titan part # 314480, is recommended in normal usage. A sample of Piston Lube accompanies each new unit. Do not substitute water or paint solvent for Piston Lube. Ordinary oil may contaminate the paint material and is not recommended.

If the paint pump has been out of service for an extended period of time, it may be necessary to prime the suction by pouring some of the paint solvent into the inlet siphon tube to restart. It is extremely

important that the threads on the inlet siphon hose coupling are properly sealed. Any air leakage will produce erratic operation of pump and may damage the system. The up and down strokes

shoudl be approximately equal in time. That is, one should not be faster than the other. A fast up or down stroke may indicate air in the system or malfunctioning valve or seats. See the Troubleshooting Guide.

Hydraulic Motor & Fluid Pump Service

See the individual Technical Data Sheets for maintenance and service instructions on the reciprocating hydraulic motor and the uid pump.

Page 11

Basic Engine Maintenance

• For detailed engine maintenance and technical specications

refer to the separate gasoline engine manual.

• All service to the engine should be performed by a dealer

authorized by the engine manufacturer. To locate a dealer in your area, look in the Yellow Pages of your telephone directory under Gasoline Engines, Garden & Lawn Equipment & Supplies, Lawn Mowers, etc.

• The gas engine is warranted exclusively by the engine

manufacturer.

• Use a premium quality motor oil certied to meet or

exceed U.S. Automotive requirement SG.or SF. SAE 10W30 is recommended for general all temperature use. Other viscosities may be required in other climates.

• Use only a (NGK) BP6ES or BPR6E spark plug. Gap the plug

to 0.028 to 0.031 In. (0.7 to 0.8 mm) Always use a spark plug wrench.

Daily

1. Check engine oil level, and ll as necessary.

2. Check gasoline level, and ll as necessary.

Always follow the fueling procedure outlined earlier in this manual.

First 20 Hours

1. Change engine oil.

Every 100 Hours

1. Change engine oil.

2. Clean the sediment cup.

3. Clean and re-gap the spark plug.

4. Clean the spark arrestor.

Weekly

1. Remove the air lter cover and clean the element. In very dusty environments, check the lter daily. Replace the element as needed. Replacement elements can be purchased from your local engine dealer.

Engine Operation and Service

1. Clean and oil air lter pad on gasoline engine every 25 hours or once weekly. Do not permit the air intake screen around the y wheel of the gas engine to load up with paint or trash. Clean it regularly. The service life and eciency of the gas engine model depends upon keeping the gasoline engine running properly. Change the oil in the engine every 100 hours. Failure to observe this may result in engine overheating. Consult the engine manufacturer’s service manual provided.

2. To conserve fuel, service life, and eciency of the sprayer, always operate the gasoline engine at the lowest RPM at which it runs smoothly without laboring and delivers the amount required for the particular painting operation. Higher RPM does not produce higher working pressure. The gasoline engine is connected to the hydraulic pump by a pulley combination designed to produce full paint delivery at maximum RPM.

3. The warranty on gasoline engines or electric motors is limited to the original manufacturer.

Page 12

Troubleshooting - Airless Spraying

Condition Possible Cause Correction

A. Poor spray pattern and / or tails at top

and bottom of the spray pattern.

B. The gun drips or throws a drop at the

beginning or end of the spray pattern.

C. Spray tip stops up frequently. Particles too large for spray tip are passing

D. Spray pattern changes with pump

cycle.

E. Irregular ow of material. One stroke

faster than the other.

F. Spitting. Air in system.

G. Gun does not spray any uid. Suction hose leak.

Worn or incorrect tip and/or insucient atomization.

Hose size or length is too small or too long.

Dirty lter.

Needle may not be seating correctly.

Increase spring tension.

lter and/or gun screen.

Restrictions in the uid system. Check gun and pump lter screens. Always

Packings are worn or valve balls are not seating.

Restriction in the siphon system.

Dirty gun.

No paint.

Plugged foot valve.

Plugged lters or tip.

Ball check valve stuck open.

Be sure the tip is not worn. Increase pressure. Lower viscosity. Reduce surface tension by increasing hose size to minimize pressure drop through hose and/or reduce hose lengths. Use preorice disc (H disc).

Needle-orice combination should be factory relapped. Needle packing may be too tight. Loosen as much as possible without leakage.

Turn adjusting screw on back of gun clockwise to increase tension or use the green HP spring Part # 701-098.

Use 100 mesh gun screen instead of 50 mesh for small spray tips. Use 100 mesh screen in pump lter. Strain paint.

clean screens before they load up.

Check siphon hose assembly to be sure no air is entering, then recheck all threaded ttings for leakage. See Troubleshooting - Fluid Section for additional service information.

Inspect for siphon hose leak.

Disassemble and clean gun.

Inspect for siphon hose leak.

Check uid supply.

Remove, clean, inspect foot valve.

Clean lters or tip.

Clean and inspect pump ball check valve.

Page 13

Troubleshooting - Spray Patterns

Condition Possible Cause Correction

A. Tails Inadequate uid delivery.

Fluid not atomizing correctly.

B. Hour glass Inadequate uid delivery. Same as above.

C. Distorted Plugged or worn nozzle tip. Clean or replace nozzle tip.

Increase uid pressure. Change to small tip orice size. Reduce uid viscosity. Reduce hose length.

Clean gun and lter(s). Reduce number of guns using pump.

D. Pattern expanding and contracting

(surge)

E. Round pattern. Worn tip.

Suction leak.

Pulsating uid delivery.

Fluid too heavy for tip.

Inspect for siphon hose leak.

Change to a smaller tip orice size.

Install pulsation dampener in system or drain existing one. Reduce number of guns using pump.

Remove restrictions in system, clean tip screen if lter is used.

Replace tip.

Increase pressure. Thin material. Change nozzle tip.

Page 14

Troubleshooting - Hydraulic Motors

Condition Possible Cause Correction

A. Oil motor stalls at bottom (no unusual

heat problems).

B. Oil motor stops at top (no unusual

heat problems).

C. Low pressure (okay on down stroke,

sluggish on up stroke - high heat)

NOTE: Engine labors on upstroke, idles back at stall on the down stroke.

D. Low pressure (both strokes - high

heat)

NOTE: Engine labors at stall on both strokes.

Fluid pump seat unthreaded.

Valve sticking or oil motor trip rod shifter assembly separated.

Valve sticking

Broken spring retainer (valve rod assembly)

Broken spring or valve rod

Air in hydraulic motor

Air in uid pump

Blown piston seal

Cracked piston

Blown center o-rings on spool valve

Bad hydraulic pump

If connecting rod is okay, remove cylinder head plug and pop valve down. Replace plug and start machine. If machine cycles up and stops at bottom again, then problem is piston seat on uid pump. Check piston seat. Repair or replace as necessary. If piston seat is okay and problem does not change, check oil motor.

Remove valve and check for scratches and rough movement when sliding it up and down. Replace valve and spool in this condition. Check trip rod for possible separation.

Remove valve and check for scratches and rough movement when sliding it up and down. Replace valve and spool in this condition.

Replace valve rod assembly.

Reset valve. Purge Air, generally accomplished by low pressure cycling of motor/pump assembly for 5–10 minutes. Check for causes of air introduction:

• Loose ttings in tank.

• Loose ttings on hydraulic pump.

• Loose hose connections.

• Low oil in reservoir.

Stall at top can occur randomly when uid pump picks up air. Reset valve. Avoid air in the uid pump.

Before dismantling oil motor, start machine. With pump cycling under pressure, touch the hydraulic cylinder and the head to see if cylinder or head gets hotter. This will help determine if piston seal is blown or piston nut is broken. If heat is on the head, check the o-rings on spool valve.

Dismantle oil motor and check piston seals cylinder bore and piston nut. Pay special attention to piston nut. It can be cracked and not show externally.

Before dismantling oil motor, start machine. With pump cycling under pressure, touch the head to see if the head becomes hotter. This will help determine if center o-ring is blown on spool valve. If hot, remove and replace o-ring.

Replace hydraulic pump.

Page 15

Troubleshooting - Fluid Sections

Condition Possible Cause Correction

A. Pump delivers on upstroke only

or goes up slowly and down fast (commonly called downstroke dive).

B. Pump delivers on down stroke only or

goes up fast and down slowly.

C. Pump moves up and down fast, not

delivering material.

D. Pump moves up and down slowly

when spray gun is shut o.

E. Not enough uid pressure at gun. Spray tip is worn.

F. Pump chatters on up or down stroke

Lower foot valve ball is not seating due to trash or wear.

Material to viscous to siphon.

Air leaking in on siphon side or damaged siphon hose. Siphon may be too small for heavy material.

Upper ball is not seating due to trash or wear.

Lower packing set is worn.

Material container is empty or material is too thick to ow through the siphon hose.

Bottom ball stuck to foot valve seat.

Siphon hose is kinked or loose.

Loose connections. Bleed valve is open partially or bleed valve is worn. Lower packing set is worn.

Upper and/or lower ball not seating.

Outlet lter or gun lter is clogged.

Low voltage and/or inadequate amperage.

Hose size or length is too small or too long.

Solvent has caused upper packing to swell.

Remove foot valve assembly. Clean and inspect. Test foot valve by lling with water. If ball fails to seal the seat, replace ball.

Thin material - contact manufacturer for proper thinning procedures.

Tighten all connections between pump and paint container. If damaged, replace. Switch to bigger siphon set.

Check upper seat and ball with water. If ball fails to seal seat, replace.

Replace packing set is worn.

Rell with new material. If too thick, remove siphon hose and immerse pump or add thinner to material. Change to bigger siphon set. Open bleed valve to remove air and restart pump.

Remove foot valve. Clean ball and seat.

Straighten.

Check all connections between pump and gun. Tighten as necessary. If material is owing from bleed hose, close bleed valve or replace if necessary. Should none of above be evident, replace lower packing.

Reset balls by cleaning.

Replace.

Clean or replace lter.

Check electrical service. Correct as required.

Increase hose size to minimize pressure drop through hose and/or reduce hose lengths.

Replace packings.

Page 16

Hydra M 2000™ Major Components

Page 17

Hydra M 2000™ Major Components

13 HP Honda w/

outlet

ITEM NO. PART NO. DESCRIPTION 433-860 433-861

1 441-315 Motor pump assembly 1

2 441-576 Motor assembly (1)

3 441-105 Assembly set (1)

4 315-555 Pump assembly (1)

5 441-316 Motor pump assembly 1

6 441-576 Motor assembly (1)

7 441-106 Assembly set (1)

8 315-555 Pump assembly (1)

9 840-202 Riser pipe assembly (1)

10 433-601 Engine drive assembly, electric start 1 1

11 433-702 Hydraulic tank assembly 1 1

12 590-312 Mobil kit 1 1

13 432-680 Hose set, hydraulic 1

14 432-684 Hose set, hydraulic, 55 gal. 1

15 840-207 Outlet assembly, 1” 1 1

16 103-106 Bleed line assembly (1)

17 945-600 Bleed valve (1)

18 103-818 Siphon hose assembly 1 1/2” x 6’ 1

19 219-650 Adj. drum mount assembly 1

13 HP Honda 55

Gal

All models are equipped with electric starter.

Page 18

Hydra M 4000™ Major Components

3 4

Page 19

Hydra M 4000™ Major Components

Hydra M 4000™

13 HP Honda

w/outlet

ITEM

NO.

1 441-246 Motor pump assembly 1 1

2 441-576 Motor assembly (1)

3 441-107 Assembly set (1)

4 245-555 Pump assembly (1)

5 441-247 Motor pump assembly 1

6 441-576 Motor assembly (1)

7 441-108 Assembly set (1)

8 245-555 Pump assembly (1)

9 840-202 Riser pipe assembly (1)

10 441-182 Motor pump assembly 1

11 441-575 Motor assembly (1)

12 441-101 Assembly set (1)

13 185-551 Pump assembly (1)

14 433-601 Engine drive assembly, electric start 1 1 1 1

15 433-701 Hydraulic tank assembly 1 1 1 1

16 590-312 Mobil kit 1 1 1 1

17 432-681 Hose set, hydraulic 1 1 1

18 432-684 Hose set, hydraulic, 55 gal. 1

19 920-559 Filter assembly, 50 mesh 1 1

20 840-208 Outlet assembly, 3/4” 1 1

21 103-812 Siphon hose, 1 1/4” x 4’ 1 1

22 103-807 Siphon hose, 1” x 4’ 1

23 840-209 Relief valve w/bleed line 1 1

24 219-650 Adj. drum mount assembly 1

PART

NO.

DESCRIPTION 433-800 433-801 433-802 433-810

13 HP Honda

w/lter

13 HP Honda

55 Gal

Hydra Pro

Super™

13 HP Honda

w/lter

Hydra Pro Super™ is not illustratred.

All models are equipped with electric starter.

Page 20

Hydra M™ and Hydra Pro Super™ Engine Drive & Hydraulic System

c b a

15 14 16

61/62

55 54 53 52 51 50 49 48 47 46

26a

26b

33 34

Page 21

Engine / Drive Assembly

Part No. 433-601

ITEM

NO.

PART

NO.

DESCRIPTION QTY.

1 433-007A Fan pulley assembly 1

2 862-739 Screw

3 0509292 Washer, lock

4 433-008 Sleeve

5 858-634 Screw (3)

6 858-002 Washer, lock (3)

7 432-646 Fan retainer ring

8 432-631 Fan

9 433-001 Pulley

10 980-308 Key 1

11 980-340 Engine, 13 HP Honda 1

12 862-412 Nut 4

13 860-002 Washer, lock 4

14 433-005 Pad, mounting 4

15 862-482 Screw 4

16 433-004 Plate, motor mount 1

17 0537443 Gasket, motor mount 1

18 416-310 Pulley / hub / bolt set 1

19 433-003 Belt 1

20 138-228 Spacer 1

21 434-641 Battery, 12V 1

22 434-617 Bracket, battery 1

23 433-009 Bracket, regulator 1

24 858-636 Screw 2

25 858-611 Nut, lock 2

26a 101-216 Cable, battery, negative 1

26b 0290630 Cable, battery, positive 1

Hydraulic Hose Set for all 55 Gal. Units

Part No. 432-684

ITEM

NO.

PART

NO.

DESCRIPTION QTY.

63 432-684 Hydr. Hose set, 15’ 1

63a 432-673 Pressure hose

63b 434-697 Coupler, quick disconnect

63c 434-698 Nipple, quick disconnect

63d 814-006 Nipple

63e 432-674 Return hose

63f 434-695 Coupler, quick disconnect

63g 434-696 Nipple, quick disconnect

63h 191-665 Nipple

Hydraulic System

ITEM

NO.

PART

NO.

DESCRIPTION QTY.

27 432-625 Heat exchanger assembly (includes

items 28-29)

28 432-526 Heat exchanger

29 742-007 Male connector

30 434-673 Connector, dual outlet 2

31 0537442 Gasket 1

32 432-601 O-ring 1

33 416-519 Pump 1

34 103-679 Clamp, hose 1

35 432-686 Hose, return 1

36 416-524 Spool 1

37 416-581 Button 1

38 416-584 Spring 1

39 416-226 O-ring 1

40 195-983 Cotter key 1

41 416-008 Stem, adjustment 1

42 441-206 Adapter / O-ring / nut 1

43 432-150 Elbow* swivel with nut 1

44 432-604 Filter, 100 mesh 1

45 432-676 Tube, pressure 1

46 432-645 Nut, tube 1

47 432-644 Ferrule 1

48 872-432 Nut, lock 1

49 872-002 Washer, lock 1

50 872-005 Washer, nylon 1

51 335-010 Filter / dipstick 1

52 432-607 Adapter, bulhead 1

53 817-003 Tee 1

54 818-001 Elbow 1

55 940-557 Ball valve 1

56 402-020 Bypass hose assembly 1

57 432-871 Filter assembly, high pressure 1

58 432-873 O-ring

59 432-864 Filter element

60 431-011 Elbow 1

61 871-001 Shim 1

For Hydra M 2000™

ITEM

NO.

PART

NO.

DESCRIPTION QTY.

61 432-680 Hydr. Hose set 1

61a 432-711 Pressure hose

61b 432-685 Return hose

For Hydra M 4000™ and Hydra Pro Super™

ITEM

NO.

PART

NO.

DESCRIPTION QTY.

62 432-681 Hydraulic hose set 1

62a 432-715 Pressure hose

62b 432-688 Return hose

Page 22

Hydra M™ & Hydra Pro Super™ Tank Assembly and Mobil Kit

39 40 41

Page 23

Tank Assembly

ITEM

NO.

PART

NO.

DESCRIPTION QTY.

1 434-662 Fan shroud 1

2 858-001 Washer 7

3 856-924 Screw 7

4 862-436 Screw 4

5 862-002 Washer, lock 4

6 856-963 Nut 7

7 434-661 Back plate 1

8 433-006 Spacer 4

9 862-452 Screw 2

10 862-001 Washer, at 2

11 862-003 Washer, copper 2

12 862-002 Washer, lock 2

13 862-411 Nut, lock 2

14 860-528 Screw 7

15 860-002 Washer, lock 14

16 860-524 Screw 7

17 434-676 Plate, inspection 1

18 0537444 Gasket 1

19 434-622 Tank (for Hydra M 4000™ & Hydra

Pro Super™)

19a 434-620 Tank (for Hydra M 2000™ 1

20 416-010 Sleeve 1

21 872-431 Nut, bulkhead 1

22 872-003 Washer, star 1

23 858-601 Nut 1

24 858-002 Washer, lock 1

25 101-205 Ground lug 1

26 858-628 Screw 1

27 432-609 O-ring 1

28 434-621 Bushing 1

29 227-033 Pipe plug 1

30 141-007 O-ring 1

31 434-682 Pressure control assembly 1

32 185-983 Cotter key (1)

33 434-671 Shaft, pressure control (1)

34 866-601 Nut, jam (2)

35 970-013 Knob (1)

Mobil Kit

ITEM

NO.

PART

NO.

DESCRIPTION QTY.

36 434-656 Handle 1

37 434-659 Foot, rubber 1

38 434-657 Foot 1

39 935-008 Cap 2

40 858-660 Screw 2

41 858-611 Nut, lock 2

42 434-655 Pin, lock 4

43 435-641 Axle 1

44 570-010 Pin, cotter 4

45 670-109 Wheel 2

46 435-659 Bumper 1

Page 24

Hydra M™ 2000 and Hydra M™ 4000 441-576 Hydraulic Motor

Page 25

ITEM

NO.

PART

NO.

DESCRIPTION

441

575

QTY. QTY.

1 441-032 Reset assembly 1 1

1a 441-031 Cap

1b 441-041 Button, reset

1c 441-029 Spring, reset

1d 441-027 Body

1e 441-030 O-ring

1f 441-028 Pin, reset

2 441-217 O-ring 1 1

3 858-811 Nut 1 1

4 569-016 Ball 2 2

5 441-005 Spring, trip 2 2

6 141-007 O-ring 2 2

7 441-979 Retainer 2 2

8 870-401 Nut, stanchion 2 2

9 870-004 Washer, stanchion 6 6

10 441-149 Ring, back-up 2 2

11 441-148 O-ring 2 2

12 441-908 Valve spool/sleeve 1 1

13 441-152 O-ring 3 3

14 441-015 Stanchion 2 2

15 441-916 Head, cylinder 1 1

16 191-668 Adapter 1 1

16a 194-114 O-ring

16b 194-113 O-ring

441

576

ITEM

NO.

PART

NO.

DESCRIPTION

441

575

QTY. QTY.

17 441-211 Spacer 1 1

18 314-072 Ring, snap 1 1

19 441-377 Shifter actuator 1 1

20 441-238 Ring, wear 1 1

21 442-978 Piston 1 1

22 441-249 Seal, piston 1 1

23 441-026 O-ring 1 1

24 441-024 Ring, back-up 1 1

25 441-932 Piston tube 1

25a 441-931 Piston tube 1

26 441-937 Set screw 1 1

27 431-007 Nut, coupling 1

27a 441-007 Nut, coupling 1

28 441-312 Cylinder 1 1

29 441-151 Gasket, cushion 1 1

30 441-945 Base, motor 1 1

31 441-234 Seal, piston tube 1 1

32 445-237 Ring, wear 1 1

33 441-025 Wiper, piston tube 1 1

34 432-640 Elbow 1 1

35 441-017 Tee 1 1

35a 432-611 O-ring set

36 441-789 Tube 1 1

37 432-729 Elbow 1 1

37a 632-611 O-ring set

441

576

Page 26

Hydra M™ & Hydra Pro Super™ 441-575 Hydraulic Motor

Service Instructions

Page 27

IMPORTANT: Use of non-Titan manufactured service parts may void warranty. This motor contains hydraulic fluid. Take precautions to protect the immediate area from oil damage upon disassembly.

IMPORTANT: Disassemble this motor in a clean, dust free area. Any dust or dirt contamination of this assembly will shorten the service life of this motor and the hydrapac rotary pump.

1. Release set screw (26) and remove coupling nut (27). Push out nylon button (26).

2. Remove reset assembly (1) and O-ring (2).

3. Unthread connector nuts (35, 37) and release tube (36).

4. Unscrew upper stanchion nuts (8), remove washer (9).

5. Raise cylinder head (15) high enough to secure the shifter actuator rod (19) with vise grips. Place a socket wrench on the lock nut (3).

6. Unthread the lock nut (3).

7. Lift cylinder head (15) from upper motor stanchions (14). Remove O-ring (11) and back-up ring (10).

8. Carefully lift cylinder (28) and piston tube assembly (25) from motor base (30). Separate the cylinder and piston tube assembly. Remove O-ring (11) and back-up ring (10) from motor base. Remove cushion gasket (29).

9. Remove piston seal (22) and wear ring (20).

10. Remove piston tube seal (31), wear ring (32) and wiper (33) from motor base (30).

Disassembly of cylinder head and shifter actuator rod

1. Remove trip retainers (7) along with O-rings (6), trip springs (5) and balls (4) from cylinder head (15).

2. Remove snap ring (18) with snap ring pliers.

3. Carefully lift out valve spool (12) with needle nose pliers.

4. Using a nylon rod or spool drive from the top, push the valve sleeve (12) straight out of the cylinder head (15).

5. Place piston tube assembly (25) in horizontal position with bottom of assembly into heavy-duty vise.

IMPORTANT: DO NOT mar chromed surface.

Support the piston tube assembly (25) in the horizontal

position with wood blocks and grip the ats of piston (21) with a 2 1/4” at wrench to unthread piston.

Reassembly

Wash all parts thoroughly with Coolo™, part # 430-361. For routine servicing, use all new parts from Motor Service Kit, minor, part # 441-

071.

For major overhaul, replace all parts contained in Motor Service Kit, major, part # 441-701. Inspect all other parts for abnormal wear or damage and replace if necessary.

1. Install new lower piston tube seal (31) in motor base (30). Install new O-ring (11) and new back-up ring (10) in motor base (30).

2. Slide piston tube assembly (25) into motor base from below.

3. Place new O-ring (23) and new back-up ring (24 onto piston (21).

4. Clean and coat the threads of the piston (21) with Loctite sealant, part # 426-051, and place shifter actuator assembly (19) with piston (21) into piston tube.

IMPORTANT: DO NOT mar chromed surface.

5. Place new piston seal (22) and new wear ring (20) on piston (21).

6. Push piston tube to the top of its stroke and place cylinder (28) over piston tube and seat the cylinder (28) on the motor base (30) over the new cushion gasket (29).

7. Push the valve sleeve and spool (12) straight into the cylinder head (15).

8. Place spacer (17) behind the valve sleeve and spool assembly (12).

9. Insert snap ring (18) to hold spacer (17) in place.

10. Place new O-ring (11) and new back-up ring (10) on cylinder head (15) and lower cylinder head on to cylinder (28), shifter actuator assembly (19) and upper stanchions (14) with washers (9).

11. Raise the cylinder head (15) to apply vise grips to the shifter actuator rod (19). Pass the shifter actuator rod through the valve spool (12). Clean and Loctite the shifter rod threads and install and tighten lock nut (3).

12. Thread reset assembly (1) with new O-ring (2) into cylinder head (15), insert new balls (4), new springs (5), and replace trip retainers (7) together with new O-rings (6) into cylinder head (15).

13. Place stanchion nuts (8), washers (9) on upper stanchions (14). Tighten stanchion nuts (8) alternately.

14. Attach tube (36) to tee assembly (35) and elbow (37) by tightening connector nuts.

NOTE: Areas where Loctite sealant is applied must be free

Service Kits

ITEM

NO.

10 441-149 Ring, back-up 2

11 441-148 O-ring 2

13 441-152 O-ring 3

20 441-238 Ring, wear 1

22 441-249 Seal, piston 1

23 441-026 O-ring 1

24 441-024 Ring, back-up 1

29 441-151 Gasket, cushion 1

31 441-234 Piston, tube seal 1

32 445-237 Ring, wear 1

ITEM

NO.

12 441-908 Valve spool / sleeve set 1

19 441-377 Shifter actuator assembly 1

of oil and grease.

Motor Service Kit, Minor

Part No. 441-071

PART

NO.

2 441-217 O-ring 1

3 858-811 Nut 1

4 569-016 Ball, S.S. 2

5 441-005 Spring, trip 2

6 141-007 O-ring 2

426-051 Loctite sealant 1

PART

NO.

441-071 Motor service kit, minor 1

DESCRIPTION QTY.

Motor Service Kit, Major

Part No. 441-701

DESCRIPTION QTY.

Page 28

Hydra M 2000™ 315-555 Fluid Pump Assembly

ITEM

4 5

7 8 9

PART NO. DESCRIPTION QTY.

NO.

1 315-932 Rod, displacement 1

2 315-917 Block, pump 1

3 314-030 Packing set, upper 1

4 314-004 Packing spring, upper 1

5 314-003 Retainer, spring 1

6 315-010 O-ring, PTFE 1

7 315-957 Ring, lock 1

8 315-951 Cylinder 1

9 314-023 Ring, snap 1

10 314-002 Retainer, lower 1

11 314-004 Spring, packing, lower 1

12 314-981 Retainer, packing set 1

13 214-109 Pin, ball stop 1

14 314-040 Packing set, lower 1

15 316-924 Cage, ball 1

16 315-700 Ball, 1 1/4”, S.S. 1

17 317-984 Seat, piston 1

18 317-925 Valve, foot 1

19 315-180 Ball. 1 3/4”, S.S. 1

20 315-122 O-ring 1

21 315-009 O-ring 1

22 315-721 Plate, retainer 1

23 862-447 Stud 3

24 862-411 Nut, lock 3

25 814-009 Adapter 1

22 21

Assembly Sets

ITEM

NO.

PART

NO.

26 870-411 Nut, spacer 4

26a 870-401 Nut, stanchion 2

27 870-004 Washer 6 4

28 441-013 Stanchion 2

28a 441-010 Stanchion, long 2

29 441-968 Stirrup 1 1

30 870-021 Nut, lock 1 1

31 441-959 Rod, connecting 1 1

32 441-007 Nut, coupling * *

33 180-974 Conrod extension (not

DESCRIPTION

illustrated)

STD

441-105

* Not included in this assembly

55 GAL

441-106

Page 29

315-555 Fluid Pump Service Information

The 315 Series Pump should receive a routine servicing after approximately 1000 hours of use. The appropriate Minor Service Kit should be installed at this time. It is recommended that one Major Service Kit be kept on hand of normal maintenance and emergency repairs.

Packing life will be extended by the use of Piston Lube, Titan part # 314-480 permanent solvent. Fill to 1/4” level in pump block (2). Do not use oil or thinners as lubricant. Use Piston Lube for upper packings only - DO NOT USE IN MOTOR OR HYDRAULIC SYSTEM.

Disassembly Procedure

1. Disconnect coupling nut (32).

2. Remove the stanchion nuts (26) for disassembly from tank only.

3. Unthread foot valve (18), lock ring (7) and cylinder (8).

4. Drop spring retainer (5).

5. Remove displacement rod (1) by sliding it downward.

6. Remove packing spring (4) and packing set (3).

7. To loosen piston seat (17) and displacement rod:

a. Hold piston seat in vise. b. Insert 1/2” bar into uid holes in displacement rod (1) and turn.

8. Remove packing set (12) and spring retainer (10).

9. Remove lock nuts (24) to diassemble foot valve and remove plate (22) and ball (19).

Reassembly Procedure

1. Replace new packing set (3) into pump block (2). Peak of packings should point toward motor as illustrated.

2. Replace packing spring retainer (5). Replace new O-ring (6) into pump block (2).

3. Replace new ball (16) in piston seat (17) and replace spring retainer (10), spring (11), retainer (12) and new packing set (3).

4. Tighten displacement rod (1) on to piston seat.

5. Insert displacement rod (1) through pump block (2) slowly to avoid damaging packing set (3).

6. Replace new O-ring (6) in pump block (2).

7. Replace new ball (19) and new O-rings (20 & 21) in foot valve (18).

8. Thread cylinder (8) into pump block (2) locking in spring retainer (5).

9. Tighten lock ring (7).

10. Replace foot valve (18) in cylinder.

11. Connect upper connecting rod (31) to motor by threading coupling nut (32) into piston rod of hydraulic motor.

IMPORTANT: It is necessary to grease the surface of all O-rings to avoid the possibility of cutting them on reassembly.

Service Kits

Pump Service Kits, Minor

Part No. 315-050

ITEM

NO.

3 314-030 Packing set, upper 1

6 315-010 O-ring, PTFE 1

14 314-040 Packing set, lower 1

16 315-700 Ball, 1 1/4”, SS 1

19 315-180 Ball, 1 3/4”, SS 1

20 315-122 O-ring 1

21 315-009 O-ring 1

ITEM

NO.

1 315-932 Rod, displacement 1

8 315-951 Cylinder 1

PART

NO.

DESCRIPTION QTY.

753-024 Sealant tape, PTFE 1

Pump Service Kits, Minor

Part No. 315-500

PART

NO.

DESCRIPTION QTY.

315-050 Service kit, minor 1

Displacement

Rod Area

Stroke Length Displacement Volume /

Stroke

IN CM IN

LITER IN

Displacement Volume / 40 Cycles /

80 Strokes

GAL. CM

4 25.8 4 10.2 16.0 262 .262 1920 8.3 31,400 31.4

Motor Motor Pump

LITER 441-576 1:1

ratio

Page 30

Hydra M 4000™ 245-555 Fluid Pump Assembly

19a

12a

25, 25a

ITEM

122a

2 3

25 24a

PART NO. DESCRIPTION QTY.

NO.

1 245-907 Block, pump 1

2 240-001 Packing set, Poly/Lthr. 1

3 245-005 Packing spring, upper 1

4 245-013 Retainer, spring 1

5 892-323 O-ring, PTFE 1

6 245-012 Cylinder 1

7 920-103 Ball, S.S. 1

8 245-020 Retainer, spring 1

9 245-014 Spring, packing 1

10 240-001 Packing set, Poly/Lthr. 1

11 241-007 Seat, piston 1

12 240-022 Cage, ball 1

12a 241-109 Pin, ball stop (1)

13 891-403 O-ring, PTFE 1

14 892-281 O-ring 1

15 245-018 Valve, foot 1

16 314-180 Ball, S.S. 1

17 245-021 Retainer, cage 1

18 245-009 Rod, displacement 1

(For 55

Assembly Sets

DESCRIPTION

STD

441-107

55 GAL

441-108

Gallon)

28 27

18 1

ITEM

NO.

PART

NO.

19 870-441 Nut 4

19a 870-401 Nut 2

20 870-004 Washer 4 6

21 870-006 Spacer 2

22 140-016 Stanchion 2

22a 441-010 Stanchion, 55 gal 2

23 245-109 Roll pin 1

24 442-959 Rod, connecting 1

24a 441-959 Rod, connecting 1

25 441-007 Nut, coupling * *

26 180-972 Ext., connecting rod 1

27 441-968 Stirrup 1

28 870-021 Nut 1

* Not included in this assembly

Page 31

245-555 Fluid Pump Service Information

IMPORTANT: Use of non-Titan manufactured service parts may void warranty.

The 245 Series Pumps should receive routine servicing after approximately 1000 hours of use or earlier if there is excessive leakage from the top packing, or if the pump strokes become faster on one stroke or the other. The use of Titan Piston Lube, part # 314-480 is recommended as an upper packing lubricant. DO NOT SUBSTITUTE OIL, WATER OR SOLVENT for an upper packing lubricant.

Disassembly Procedure

1. Test pump before disassembly. Follow test procedure in Troubleshooting Guide - Fluid Section.

2. Remove siphon hose assembly.

3. Remove stanchion nuts (19) and washers (20).

4. Remove set screw between the two ats on hydraulic motor rod. Hold the hydraulic motor rod at the wrench ats and unthread coupling nut (25) to separate pump from hydraulic motor.

IMPORTANT: Never use a pipe wrench, pliers, etc. on the chrome part of hydraulic or fluid section rod.

5. Remove roll pin (23) or jam nut on connecting rod (24). Remove connecting rod (24) from displacement rod (18).

6. Unthread and remove foot valve (15).

7. Remove PTFE O-ring (13), O-ring (14), ball cage retainer (17), ball cage (12) and ball (16).

8. Remove cylinder (6).

9. Remove displacement rod (18).

10. Place piston seat (11) in a vise and use a wrench on the ats to remove the displacement rod (18) from the piston seat (11).

11. Remove lower packing set (10), spring (9), spring retainer (8) and ball (7).

12. Remove upper spring retainer (4), spring (3), PTFE O-ring (5) and packing set (2).

13. Clean and inspect all parts. Inspect rod’s and cylinder’s hard chrome for grooves, dents or worn areas. Replace if hard chrome is damaged. Inspect valve seats and replace if cracked or worn.

10. Thread foot valve (15) back into cylinder (6).

11. Place connecting rod (23) through coupling nut (24) and thread connecting rod (23) into displacement rod (18).

12. Replace roll pin (23) into displacement rod (18).

NOTE: It is not necessary to overtighten foot valve and

cylinder into pump block. O-ring seals perform sealing function without excessive tightening. Full thread engagement is sucient. The foot valve (15) may be rotated back up to 1/2 turn from full engagement for convenient hose position.

For siphon hose attachment, it is critically important that

the thread of the siphon hose t snugly into the foot valve with the hose assembly couplings PTFE-taped and sealed to prevent air inlet leakage.

Service Kits

Pump Service Kits, Minor

ITEM

PART

NO.

2 240-001 Packing set, upper, Poly/Lthr 1

2 240-101 Packing set, upper, Leather 1

2 240-201 Packing set, upper, PTFE 1

5 892-323 O-ring, PTFE 1 1 1

7 920-103 Ball 1 1 1

10 240-001 Packing set, lower, Poly/Lthr 1

10 240-101 Packing set, lower, leather 1

10 240-201 Packing set, lower, PTFE 1

13 891-403 O-ring, PTFE 1 1 1

14 892-281 O-ring 1 1 1

16 314-180 Ball 1 1 1

426-051 Loctite Sealant 1 1 1

NO.

DESCRIPTION

245-

050

245-

051

245-

052

Reassembly Procedure

1. Insert new upper packing set (2) into pump block (1)

IMPORTANT: Peak of “V” packings must point upwards on reassembly.

2. Insert upper spring (3); small end of spring must go toward the packing set.

3. Insert upper spring retainer (4) and new O-ring (5) into pump block (1).

IMPORTANT: Lubricate all O-rings before assembly.

4. Place new lower packing set (2) over piston seat (11).

IMPORTANT: Peak of “V” must point downward on reassembly.

5. Replace spring (9), spring retainer (8) and new ball (7) on piston seat (11).

6. Thread piston seat back onto displacement rod (18).

IMPORTANT: Use Loctite on clean threads.

7. Insert displacement rod assembly through upper packing set (2) in pump block (1).

8. Thread cylinder (6) back into into pump block (1).

9. Insert new ball (16), ball cage (12), ball cage retainer (17) new O-ring (14) and new PTFE O-ring (13).

IMPORTANT: Lubricate all O-rings into foot valve (15).

NOTE: Ball cage pin (12a) to be in lower position unless

pump is to be used for heavy block ller or roong materials.

Pump Service Kits, Major

ITEM

PART

NO.

245-050 Minor kit 1

245-051 Minor kit 1

245-052 Minor kit 1

6 245-012 Cylinder 1 1 1

9 245-014 Spring, packing 1 1 1

18 245-009 Displacement rod 1 1 1

NO.

DESCRIPTION

245-

500

245-

501

245-

502

Page 32

Hydra Pro Super™ 185-551 Fluid Pump Assembly

ITEM

NO.

PART NO. DESCRIPTION QTY.

1 185-981 Pin, roll 1

2 185-984 Rod, displacement 1

3 181-906 Block, pump 1

4 178-001 Packing set, upper 1

5 228-002 Nipple, hex 1

6 182-906 Spring, packing 1

7 182-007 O-ring, PTFE 1

8 183-930 Cylinder 1

9 185-011 Retainer, spring 1

10 185-010 Spring, packing 1

11 180-001 Packing set, lower 1

12 920-103 Ball 1

13 182-921 Seat, piston 1

14 183-230 O-ring 1

15 182-007 O-ring, PTFE 1

16 183-992 Valve, foot 1

17 314-180 Ball 1

18 240-022 Cage, ball 1

18a 241-109 Pin 1

ITEM

NO.

19 870-441 Nut 4

Assembly Set - Part No. 441-101

PART

NO.

DESCRIPTION QTY.

20 870-004 Washer 6

21 441-016 Stanchion 2

22 442-956 Rod, connecting 1

Displacement

Rod Area

Stroke Length Displacement Volume /

Stroke

IN CM IN

LITER IN

Displacement Volume / 40 Cycles /

80 Strokes

GAL. CM

LITER

Motor

Selection

Motor Pump

ratio

441 Series 3:11.38 8.90 4 10.2 5.55 90.9 0.091 444 1.92 7272 7.27

Page 33

185-551 Fluid Pump Service Information

IMPORTANT: Use of non-Titan manufactured service parts may void warranty.

The 185 Series Pump should receive a routine servicing after approximately 1000 hours of use or earlier if there is excessive leakage from the top packing, or if pump strokes become faster on one stroke or another. The use of Titan Piston Lube Part #

314-480 is recommended as an upper packing lubricant. DO NOT SUBSTITUTE OIL, WATER OR SOLVENT for an upper packing

lubricant.

Disassembly Procedure

1. Test pump before disassembly. Follow test procedure in Troubleshooting Guide - Fluid Section.

2. Remove siphon hose assembly.

3. Remove stanchion nuts (19) and washers (20).

4. Hold the air motor piston rod at the wrench ats and unthread coupling nut to separate pump from motor.

IMPORTANT: Never use a pipe wrench, pliers, etc. on the chrome part of hydraulic, air or fluid section rod.

5. Remove roll pin (1) or jam nut on connecting rod (22). Remove connecting rod (22) from displacement rod (2).

6. Unthread and remove foot valve (16).

7. Remove PTFE O-ring (15), O-ring (14), ball cage assembly (18) and ball (17).

8. Remove cylinder (8).

9. Remove displacement rod (2).

10. Place piston seat (13) in a vise and use a wrench on the ats to remove the displacement rod (2) from the piston seat (13).

11. Remove lower packing set (11), spring (10), spring retainer (9) and ball (12).

12. Remove upper packing spring (6), packing set (4) and O-ring (7).

13. Clean and inspect all parts. Inspect displacement rod’s (2) and cylinder’s (8) chrome for grooves, dents or worn areas. Replace if hard chrome is damaged. Inspect valve seats and replace if cracked or worn.

Reassembly Procedure

1. Insert upper packing set (4) into pump block (3)

IMPORTANT: Peak of “V” packings must point upwards on reassembly.

2. Insert upper spring (6); small end of spring must go toward the packing set.

3. Insert spring retainer (9).

4. Place new lower packing set (11) over piston seat (13).

IMPORTANT: Peak of “V” must point downward on reassembly.

5. Replace spring (10), spring retainer (9) and new ball (12) on piston seat (13).

6. Thread piston seat (13) back onto displacement rod (2).

IMPORTANT: Use Loctite on clean threads.

7. Insert displacement rod (2) assembly through upper packing set (4) in pump block (3).

8. Place new O-ring (7) on end of cylinder (8) and thread back into pump block (3).

IMPORTANT: Lubricate all O-rings before assembly.

9. Insert new ball (17), ball cage (18), and new O-ring (14) into foot valve.

10. Place new PTFE O-ring (15) on cylinder (8) and then install foot valve assembly (16)

NOTE: It is not necessary to overtighten foot valve and

cylinder into pump block. O-ring seals perform sealing function without excessive tightening. Full thread engagement is sucient. The foot valve (16) may be rotated back up to 3/4 turn from full engagement for convenient hose position.

11. Insert connecting rod (22) through coupling nut and thread connecting rod (22) into displacement rod (2).

12. Insert roll pin (1) into connecting rod (22).

For siphon hose attachment, it is critically important that

the thread of the siphon hose t snugly into the foot valve with the hose assembly couplings PTFE-taped and sealed to prevent air inlet leakage.

Service Kits

NOTE: Minor service kit # 185-050 has polyethylene/

Minor service kit # 180-051 has leather packings. Minor service kit # 185-052 has PTFE packings.

ITEM

NO.

4 175-001 Packing set, upper 1

4 178-001 Packing set, upper 1

4 178-320 Packing set, upper 1

7 182-007 O-ring, PTFE 1 1 1

11 180-002 Packing set, lower 1

11 180-322 Packing set, lower 1

11 183-001 Packing set, lower 1

12 920-103 Ball 1 1 1

14 183-230 O-ring 1 1 1

15 182-007 O-ring, PTFE 1 1 1

17 314-180 Ball 1 1 1

ITEM

NO.

2 185-984 Displacement rod 1 1 1

6 182-906 Spring, packing 1 1 1

8 183-930 Cylinder 1 1 1

leather packings.

Pump service kit, minor CTR IND PTFE

PART

NO.

426-051 Loctite Sealant 1 1 1

Pump service kit, major CTR IND PTFE

PART

NO.

185-050 Minor kit 1

185-051 Minor kit 1

185-052 Minor kit 1

DESCRIPTION

185-

050

185-

500

185-

051

185-

501

185-

052

185-

502

NOTE: Ball cage pin (18a) to be in lower position unless

pump is to be used for heavy block ller or roong materials.

Page 34

Hydra M™ 2000 / 4000 Fluid Accessories

4 3 2

Siphon Hose Assembly

Part # 103-818 (Hydra M™ 2000)

ITEM

PART NO. DESCRIPTION QTY.

NO.

1 103-612 Tube 1

2 192-991 Elbow 1

3 194-991 Nipple 1

4 103-684 Clamp 2

5 421-202 Hose 1

6 194-201 CamLock assembly 1

Siphon Hose Assembly

Part # 103-814 (55 gal., Hydra M™ 4000)

ITEM

PART NO. DESCRIPTION QTY.

NO.

1 103-629 Rock catcher assembly 1

2 103-642 Tube 1

3 205-559 Elbow 1

4 606-126 Hose assembly 1

Siphon Hose Assembly

Part # 103-812 (5 gal., Hydra M™ 4000)

ITEM

PART NO. DESCRIPTION QTY.

NO.

1 103-629 Rock catcher assembly 1

2 103-641 Tube 1

3 205-559 Elbow 1

4 604-125 Hose assembly 1

Outlet Assemblies With Pressure Bleed Valve

ITEM

PART NO. DESCRIPTION

NO.

1 200-556 Swivel adapter, 1” 1

1a 138-037 Swivel adapter, 3/4” 1

2 813-009 Cross 1

2a 817-004 Tee 1

3 929-063 Bushing 1

3a 929-075 Bushing 1

3b 929-076 Bushing 1

4 945-600 Valve, bleed 1 1

5 103-106 Bleed line assembly 1 1

6 210-039 Plug, pipe 1

840-

207

840-

208

Page 35

Hydra M™ & Hydra Pro Super™ Fluid Accessories

1 2 3 4 5 6 7 8 9

103-106 Bleed Line Assembly

ITEM

PART NO. DESCRIPTION QTY.

NO.

1 103-317 Tube 1

2 201-555 Elbow 1

3 538-031 Hose assembly 1

840-209 Bleed Line Assembly

ITEM

PART NO. DESCRIPTION QTY.

NO.

1 944-028 Valve, bleed 1

2 103-101 Bleed line assembly 1

3 0509764 Tube (1)

4 538-030 Hose assembly (1)

1 2 3 4 5 6 7

Part No. 944-620

Part No. 944-600

Service Instructions

The 944 / 945 Series Relief Valve has a tungsten carbide seat (9) and should not require frequent replacement. The tungsten carbide ball (7), in normal service, will last a long time because it rotates and wears evenly. If there is leakage, replace the ball.

IMPORTANT: Open the adjustment knob (1) to full counterclockwise position before unthreading valve seat (9) from valve body (4).

If the valve stem (3) is rotated inwardly with the ball removed, the PTFE O-ring (5) may require replacement. If there has been leakage from the valve stem, the PTFE O-ring should be replaced.

944-620 Bleed Valve Assembly, 1/8” NPT

ITEM

PART NO. DESCRIPTION QTY.

NO.

1 944-024 Knob assembly 1

2 944-020 Valve body 1

3 944-004 O-ring 1

4 944-026 Valve stem stop 1

5 761-715 Ball, T.C. 1

6 945-003 Gasket, copper 1

7 944-904 Valve seat 1

945-600 Bleed Valve Assembly, 1/2” NPT

ITEM

PART NO. DESCRIPTION QTY.

NO.

1 945-005 Knob 1

2 970-011 Nut 1

3 944-023 Valve stem 1

4 945-022 Valve body 1

5 891-073 O-ring, PTFE 1

6 944-026 Valve stem stop 1

7 138-226 Ball 1

8 891-183 O-ring, PTFE 1

9 945-906 Valve seat 1

IMPORTANT: The valve stem stop (6) must be unthreaded from the valve stem (3) with a socket screwdriver, then the valve stem can be threaded out of the valve body.

IMPORTANT: All non-moving threads must be assembled with Loctite sealant, Titan part # 426-051.

Page 36

Hydra Pro Super™ Fluid Accessories

Service Instructions

The 944 Series Relief Valve has a tungsten carbide seat (9) and should not require frequent replacement. The tungsten carbide ball (7), in normal service, will last a long time because it rotates and wears evenly. If there is leakage, replace the ball.

IMPORTANT: Open the adjustment knob (1) to full counterclockwise position before unthreading valve seat (9) from valve body (4).

If the valve stem (3) is rotated inwardly with the ball removed, the PTFE O-ring (5) may require replacement. If there has been leakage from the valve stem, the PTFE O-ring should be replaced.

IMPORTANT: The valve stem stop (6) must be unthreaded from the valve stem (3) with a socket screwdriver, then the valve stem can be threaded out of the valve body.

IMPORTANT: All non-moving threads must be assembled with Loctite sealant, Titan part # 426-051.

103-807 Siphon Valve Assembly

103-808 55 Gallon Siphon Assembly

ITEM

PART NO. DESCRIPTION QTY.

NO.

1 0509762A Rock catcher 1

2 103-575 Tube 1

103-585 Tube (55 gal. siphon ass’y) 1

3 103-679 Hose clamp 2

4 420-070 Hose 5’

5 103-125 Spring 1

6 103-119 Clip 1

7 0509760A Adapter 1

Page 37

Hydra M™ & Hydra Pro Super™ Outlet Accessories

Outlet Manifold Filter Assembly

ITEM

NO.

10 703-137 Swivel tting 1

PART

NO.

1 920-917 Filter cap assembly 1

2 920-103 Ball, S.S. 1

3 920-004 Screen, lter, 50 mesh 1

4 920-006 Gasket, PTFE (thick) 1

5 920-070 Gasket, PTFE (thin) 1

6 920-927 Body, lter (5000 psi) 1

7 812-003 Nipple, hex 1

8 227-027 Plug, pipe 1

9 227-033 Plug, pipe 1

DESCRIPTION QTY

Cleaning

Clean lter regularly. Dirty or clogged lters can greatly reduce ltering ability and cause a number of system problems including poor spray patterns, clogged spray tips, etc.

To clean the lter, shuto system and relieve all system pressure. See the Pressure Relief Procedure on page 9.

1. Remove lter cap (1).

2. Pull lter element with check ball (3) straight out of the lter body (6).

3. Thoroughly clean inside lter body (6), lter element with check ball (3) and lter cap (1) with appropriate solvent. Use care in handling parts as dirt, debris, scratches or nicks may prevent O-rings or gaskets from sealing.

Part No. 920-050 Filter Service Kit

ITEM

PART NO. DESCRIPTION QTY.

NO.

2 920-103 Ball 1

4 920-006 Gasket, PTFE 1

5 920-070 Gasket, PTFE 1

Specications

Max. Working Pressure 5000 psi (345 bar)

Filter Area 18in

Outlet Ports (1) 1/4” NPT (F) for bleed

Wetted parts Carbon steel with

(116 cm2)

valve (1) 3/8” NPT (F) with

1/4 NPSM (M) hose connection

(1) 3/8” NPT (F) plug for additional gun hookup.

electroless nickel and cadmium plating, stainless steel, PTFE

The 920 Series Filter Elements lter from the inside out. Be certain to clean the screen element thoroughly on the inside. Soak in solvent to loosen hardened paint, etc. or replace.

Page 38

Hydra M™ & Hydra Pro Super™ Outlet Accessories - Gun Manifold Assemblies

4-Gun

2-Gun

1 Gun Add-On

Gun Manifold Assemblies

975212 975214 975111 975302 975304 975311

ITEM

NO.

2a 941-555 Valve, ball 2 4 1

PART

NO.

1 970-100 Manifold 1 2 1 2

2 940-553 Valve, ball 2 4 1

3 814-002 Nipple, hex 2 4 1

4 814-004 Nipple, hex 1 2 3 6 1

5 227-006 Nipple, hex 2 4 1

6 808-555 Nipple, hex 2 4 1

7 227-033 Plug, pipe 1 1 1 1

DESCRIPTION

2  GUN 1/4” 4  GUN 1/4” 1  GUN

ADDON

1/4”

2  GUN 3/8” 4  GUN 3/8” 1  GUN

ADDON

3/8”

Page 39

Key Accessories and Service Kits

These items may be purchased separately from your local Titan distributor.

Part No. Description

103-818 Siphon hose assembly with CamLock assembly, 1 1/2” x 6’

103-807 Siphon hose assembly with rock catcher 1” x 4’

103-812 Siphon hose assembly with rock catcher 1 1/4” x 4’

103-814 55-gallon siphon hose assembly

103-629 Rock catcher

920-001 Paint lter element, 5 mesh (for multicolors and heavy materials)

920-004 Paint lter element, 50 mesh (for latex and normal architectural materials)

920-005 Paint lter element, 100 mesh (for stains, lacquers and ne nish materials)

101-208 Grounding clamp

101-212 Grounding wire, 12 gauge x 25’

314-480 Piston Lube upper packing lubricant, 8 ounces

700-926 Piston Lube upper packing lubricant, 1 quart

430-362 Coolo™ hydraulic uid, 1 quart

430-361 Coolo™ hydraulic uid, 1 gallon

441-071 Minor service kit for hydraulic motor

441-701 Major service kit for hydraulic motor

185-050 Minor service kit for 185-551 uid pump

185-500 Major service kit for 185-551 uid pump

245-050 Minor service kit for 245-555 uid pump

245-500 Major service kit for 245-555 uid pump

315-050 Minor service kit for 315-555 uid pump

315-500 Major service kit for 315-555 uid pump

920-050 Service kit for paint lter

944-050 Service kit for bleed valve

975-212 2-gun manifold with ball valves, 1/4”

975-214 4-gun manifold with ball valves, 1/4”

975-111 1-gun add-on, 1/4”

975-302 2-gun manifold with ball valves, 3/8”

975-304 4-gun manifold with ball valves, 3/8”

975-311 1-gun add-on, 3/8”

Page 40

Warranty

Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this

warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty published by Titan, Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to Titan’s reasonable satisfaction, are shown to be defective within twelve (12) months after sale to the End User. This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of Titan.

This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution of non-Titan component parts, or tampering with the unit in a manner to impair normal operation.

Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User transportation prepaid.

THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.

TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN. THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.

Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.

www.titantool.com

Serial Number _ _ _ _ _ _ _ _ _ _

United States Sales & Service

Phone:

1-800-526-5362

Fax:

1-800-528-4826

1770 Fernbrook Lane

Minneapolis, MN 55447

www.titantool.com

International

international@titantool.com

Fax: 1-763-519-3509

1770 Fernbrook Lane

Minneapolis, MN 55447