Titan 433-800, 433-802, 433-801, 433-861, 433-860 User Manual

...

SPEEFLO

Owner’s Manual

For professional use only

Do not use this equipment

before reading this manual!

™

Hydra M

/ Hydra Pro Super

Gas Powered Airless Sprayer

™

Model Numbers:

Hydra M 2000™ 433-860 433-861 (55 gal.)

Hydra M 4000™ 433-800 (roofer model) 433-801 (painter model) 433-802 (55 gal.)

Hydra Pro Super™ 433-810

Printed in the U.S.A.

NOTE: This manual contains important

warnings and instructions. Please read and retain for reference.

Important Safety Information

Read all safety information before operating the equipment. Save these instructions.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

To reduce the risks of re or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

WARNING: EXPLOSION OR FIRE

Flammable vapors, such as solvent and paint vapors, in work area can ignite or explode.

PREVENTION:

1. Use equipment only in well ventilated area. Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of ammable vapors. Keep pump assembly in well ventilated area. Do not spray pump assembly.

2. Do not ll fuel tank while engine is running or hot; shut o engine and allow to cool. Fuel is ammable and can ignite or explode if spilled on a hot surface.

3. Eliminate all ignition sources, such as pilot lights, cigarettes, portable electric lamps and plastic drop cloths (potential static arc).

4. Keep work area free of debris, including solvent, rags and gasoline.

5. Do not plug or unplug power cords, or turn power or light switches on or o when ammable vapors are present.

6. Ground equipment and conductive objects in work area. Make sure the grounding cable (not equipped) is connected from the grounding lug to a true earth ground.

7. Use only grounded hoses.

8. Hold spray gun rmly to the side of a grounded pail when triggering into pail.

9. If there is static sparking or if you feel a shock, stop operation

immediately.

10. Know the contents of the paint and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacturer’s safety instructions.

11. Do not use a paint or solvent containing halogenated hydrocarbons. Such as chlorine, bleach, mildewcide, methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.

12. Keep a re extinguisher in work area.

WARNING: INJECTION INJURY

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.

PREVENTION:

1. Do not aim the gun at, or spray any person or animal.

2. Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.

3. Always use the nozzle tip guard. Do not spray without the nozzle tip guard in place.

4. Only use a nozzle tip specied by the manufacturer.

5. Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying,

ALWAYS lock gun trigger, shut pump o, and release all

pressure before servicing, cleaning tip or guard, or changing tip. Pressure will not be released by turning o the motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

6. Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn o the unit and relieve the pressure in accordance with the manufacturer’s instructions.

7. High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.

8. Check hoses and parts for signs of damage, a leak can inject material into the skin. Inspect hose before each use. Replace any damaged hoses or parts.

9. This system is capable of producing 3300 PSI / 22.8 MPa. Only use replacement parts or accessories that are specied by the manufacturer and that are rated a minimum of 3300 PSI. This includes spray tips, nozzle guards, guns, extensions, ttings, and hose.

10. Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

11. Verify that all connections are secure before operating the unit.

12. Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls. Pressure will not be released by turning o the motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

13. Always remove the spray tip before ushing or cleaning the system.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury which can lead

to possible amputation. It is important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

WARNING: GENERAL

Can cause severe injury or property damage.

PREVENTION:

1. Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting. Hazardous vapors – Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting or poisoning.

2. Do not operate or spray near children. Keep children away from equipment at all times.

3. Do not overreach or stand on an unstable support. Keep eective footing and balance at all times.

4. Stay alert and watch what you are doing.

5. Do not operate the unit when fatigued or under the inuence of drugs or alcohol.

6. Do not kink or over-bend the hose. Airless hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin.

Important Safety Information

7. Do not expose the hose to temperatures or pressures in excess of those specied by manufacturer.

8. Do not use the hose as a strength member to pull or lift the equipment.

9. Use lowest possible pressure to ush equipment.

10. Follow all appropriate local, state and national codes governing ventilation, re prevention and operation.

11. The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

12. Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a conductive high-pressure hose.

13. Do not spray outdoors on windy days.

14. Always unplug cord from outlet before working on equipment (electric models only).

IMPORTANT: Do not lift cart handle when loading or unloading.

Gasoline Engine Safety

The engine exhaust from this unit contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

1. Gas engines are designed to give safe and dependable service if operated according to instructions. Read and understand the engine Owner’s Manual before operating the engine. Failure to do so could result in personal injury or equipment damage.

2. To prevent re hazards and to provide adequate ventilation, keep the engine at least 1 meter (3 feet) away from buildings and other equipment during operation. Do not place ammable objects close to the engine.

3. Children and pets must be kept away from the area of operation due to a possibility of burns from hot engine components or injury from any equipment the engine may be used to operate.

4. Know how to stop the engine quickly, and understand the operation of all controls. Never permit anyone to operate the engine without proper instructions.

5. Gasoline is extremely ammable and is explosive under certain conditions.

6. Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow ames or sparks in the refueling area or where gasoline is stored.

7. Do not overll the fuel tank. After refueling, make sure the tank cap is closed properly and securely.

8. Be careful not to spill fuel when refueling. Fuel vapor or spilled fuel may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.

9. Never run the engine in an enclosed or conned area. Exhaust contains poisonous carbon monoxide gas; exposure may cause loss of consciousness and may lead to death.

10. The muer becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muer while it is hot. To avoid severe burns or re hazards, let the engine cool before transporting it or storing it indoors.

11. Never ship/transport unit with gasoline in the tank.

Part # Language

Warning Labels

Your sprayer has the English language warning labels. If you require these labels in French, German, or Spanish, or require additional English labels, order directly from Titan free of charge.

745-089 745-104

745-106 745-107

745-108 745-109

745-110 745-111

English

Spanish

French

German

Table of Contents

Safety Precautions ........................................................................... 2

Specications ................................................................................... 4

Introduction ..................................................................................... 5

Hydra M 2000™ .............................................................................................. 5

Hydra M 4000™ .............................................................................................. 6

Setup ................................................................................................ 7

Fueling (gas engine) .................................................................................... 7

Battery Connections .................................................................................... 8

Operation ......................................................................................... 7

Startup .............................................................................................................. 9

Pressure Relief Procedure .......................................................................... 9

Cleaning a Clogged Tip ............................................................................10

Color Change / Clean Out ........................................................................10

Maintenance .................................................................................. 10

Hydraulic System ........................................................................................10

General Fluid Pump Maintenance ........................................................10

Basic Engine Maintenance ......................................................................11

Troubleshooting ............................................................................ 12

Airless Spraying ...........................................................................................12

Spray Patterns ..............................................................................................13

Hydraulic Motors ........................................................................................14

Fluid Sections ...............................................................................................15

Parts Lists and Service Instructions ............................................. 16

Hydra M 2000™ Major Components ....................................................16

Hydra M 4000™ Major Components ....................................................18

Engine Drive & Hydraulic System .........................................................20

Tank Assembly and Mobil Kit .................................................................22

Hydraulic motor, 441-575 & 441-576 ..................................................24

Fluid Pump, Hydra M 2000™. 315-555.................................................28

Fluid Pump, Hydra M 4000™, 245-555.................................................30

Fluid Pump, Hydra Pro Super™, 185-551 ............................................32

Fluid Accessories .........................................................................................34

Outlet Accessories ......................................................................................37

Accessories and Service Kits ......................................................... 39

Warranty ........................................................................................ 40

Specications

Hydra M 4000™

Gallons per minute (GPM) ...................... 3.3

Cycle rate per gallon ................................ 13

Cycles per minute (max) ......................... 43

Maximum tip size:

1-Gun ................................................. .060”

2-Gun ................................................. .040”

3-Gun ................................................. .035”

Pressure range ............................................ 500-4000 psi

Power ............................................................. 11 HP Honda engine, electric

Fuel capacity ............................................... 1.6 gallons

Weight ........................................................... 361 lbs

Inlet paint lter ........................................... 1 1/4” rock catcher

Outlet paint lter ....................................... 50 mesh, 18in

Pump inlet.................................................... 1 1/4”

Pump outlet ................................................ 1/2” NPT(F)

Paint lter hose connections ................ (1) - 1/4” NPSM(M)

(1) 3/8” NPT(F) Plugged

Dimensions .................................................. 38” H x 52” L w/handle (32” w/o

Fluid Pump Wetted Parts:

Electroless nickel plated ductile iron, electroless nickel plated carbon steel, propietary hard chrome anti-wear surface, stainless steel, tungsten carbide, PTFE, thiokol impregnated leather, ultra high molecular weight polyethylene.

start

handle) x 24 1/2” W

Hydra M Pro Super™

Gallons per minute (GPM) ...................... 2.5

Cycle rate per gallon ................................ 24

Cycles per minute (max) ......................... 60

Maximum tip size:

1-Gun ................................................. .050”

2-Gun ................................................. .035”

3-Gun ................................................. .029”

Pressure range ............................................ 500-4500 psi

Power ............................................................. 11 HP Honda engine, electric

Fuel capacity ............................................... 1.6 gallons

Weight ........................................................... 354 lbs

Inlet paint lter ........................................... 1” rock catcher

Outlet paint lter ....................................... 50 mesh, 18in

Pump inlet.................................................... 1”

Pump outlet ................................................ 1/2” NPT(F)

Paint lter hose connections ................ (1) - 1/4” NPSM(M)

(1) 3/8” NPT(F) Plugged

Dimensions .................................................. 38” H x 52” L w/handle (32” w/o

Fluid Pump Wetted Parts:

start

handle) x 24 1/2” W

Hydra M 2000™

Gallons per minute (GPM) ...................... 6.0

Cycle rate per gallon ................................ 7

Cycles per minute (max) ......................... 42

Maximum tip size:

1-Gun ................................................. .075”

2-Gun ................................................. .053”

Pressure range ............................................ 500-2000 psi

Power ............................................................. 11 HP Honda engine, electric

Fuel capacity ............................................... 1.6 gallons

Weight ........................................................... 421 lbs

Inlet paint lter ........................................... N/A

Outlet paint lter ....................................... N/A

Pump inlet.................................................... 1 1/2”

Pump outlet ................................................ 1” NPT(F)

Paint lter hose connections ................ N/A

Dimensions .................................................. 40” H x 52” L w/handle (32” w/o

Fluid Pump Wetted Parts:

start

handle) x 24 1/2” W

Introduction

Congratulations on having selected the nest airless sprayer available in the world. Titan piston pumps are tireless workhorses - so tough they are virtually indestructable, even under the most severe service.

Titan designs and builds equipment with superior quality and reliability. Equipment that will last for years with minimal maintenance and downtime. This equipment will make you money year after year. We thank you for your purchase and welcome you to our large and growing family of Titan users.

Hydraulic drive makes possible the longest stroke and slowest cycling pumps in the industry which translates into low maintenance and longer life.

Hydra M 2000™

The Hydra M 2000 and 4000™ oer other cost saving features:

• Variable pressure control

• Very large tungsten carbide valve seats with hardened

stainless steel balls

• Self-adjusting packings

• Exclusive hand-tight swivel foot valve

• Large capacity inline paint lter

• “Floating ball” pressure bleed valve

• 5 gallon siphon hose and bleed line assemblies are standard

You have made an excellent choice. We know you will be pleased with your new Hydra M™ airless sprayer. We appreciate your business.

Start Position

When the handle is in this position, the system is not under pressure

Hydraulic

High pressure

hydraulic hose

motor

Run Position

When the handle is in this position, the system is pressurized. Use extreme caution. Follow all warnings and instructions regarding pressure relief procedure

Hydraulic system shuto valve

Data plate

Wet cup (use Lubrisolv only)

Pressure bleed valve

Outlet assembly

Pressure adjustment knob

Increase = clockwise

Decrase = counterclockwise

Hydraulic uid ll & dipstick (use Coolo only)

Fluid pump

Bleed line

Siphon hose

Ground lug

Hydra M 4000™

Start Position

When the handle is in this position, the system is not under pressure

Hydraulic

High pressure

hydraulic hose

motor

Run Position

When the handle is in this position, the system is pressurized. Use extreme caution. Follow all warnings and instructions regarding pressure relief procedure

Hydraulic system shuto valve

Data plate

Wet cup (use Lubrisolv only)

Paint lter

Pressure adjustment knob

Increase = clockwise

Decrase = counterclockwise

Hydraulic uid ll & dipstick (use Coolo only)

Ground lug

Siphon hose

Pressure bleed valve

Fluid pump

Bleed line

Setup

Read, understand, and follow all warnings before starting or operating this sprayer.

Required tools: Adjustable wrench

1. Connecting the hoses:

The siphon hose and bleed line hose have factory installed

PTFE tape on the male end o the hoses. Tighten the siphon hose and bleed line wrench tight.

2. One gun operation:

Attach the gun and hose. Always use a spray hose at least 50

feet long. Do not use PTFE or thread sealant on this assembly. Do not install the spray tip at this time.

3. Two gun operation:

Remove the plug from the second gun outlet. Replace with

nipple, part # 812-003 for 1/4” hose or nipple; use part # 808555 for 3/8” hose. Connect a hose and a gun to the outlet.

4. Multiple gun operation:

The Hydra M 4000™ is engineerd to handle up to 4 guns.

When using more than two guns, make sure the second gun hookup outlet is plugged. Connect the multiple gun manifold to the single gun outlet. These manifolds are for either 2, 3, or 4 guns and have shuto valves. Connect a hose and gun to each outlet.

6. Be sure the Hydra M 4000 / 2000™ system is grounded. All Titan units are equipped with a grounding lug. A grounding cable (not supplied) should be used to connect the unit to a true earth ground. Check your loack electrical regulations for detailed grounding instructions.

Proper grounding is important. This applies to both gas and electric powered models. The passage of some materials through the nylon fluid hose will build up a static electric charge, which if discharged, could ignite solvent vaports present and create an explosion.

7. Strain all paints to assure trouble-free operation and freedom from frequent cleaning of inlet screen and gun strainer.

Operation

Fueling (gas engine)

Gasoline is extremely flammable and is explosive under certain conditions.

• ALWAYS turn the engine o before refueling.

• Refuel in a well-ventilated area.

• Do not smoke or allow ames or sparks in the refueling area or

where gasoline is stored.

• Do not overll the fuel tank. After refueling, make sure the

tank cap is closed properly and securely.

• Be careful not to spill fuel when refueling. Spilled fuel or fuel

vapor may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.

• Avoid repeated or prolonged contact with skin or breathing of

vapor.

• Keep out of the reach of children.

Fuel Specications

• Use automotive gasoline that has a pump octane number of

86 or higher, or that has a research octane number of 91 or higher. Use of a lower octane gasoline can cause persistent

“pinging” or heavy “spark knock” (a metallic rapping noise)

which, if severe, can lead to engine damage.

NOTE: If “spark knock” or “pinging” occurs at a steady

engine speed under normal load, change brands of gasoline. If spark knock or pinging persists, consult an authorized dealer of the engine manufacturer. Failure to do so is considered misuse, and damage caused by misuse is not covered by the engine manufacturer’s limited warranty.

Occasionally you may experience light spark knock

while operating under heavy loads. This is no cause for concern, it simply means your engine is operating eciently.

5. Fill the wet-cup 1/2 full with Titan’s Lubrisolv, part # 310-203

supplied by the factory. This extends packing life.

• Unleaded fuel produces fewer engine and spark plug deposits

and extends the life of the exhaust system components.

• Never use stale or contaminated gasoline or an oil/gasoline

mixture. Avoid getting dirt, dust, or water in the fuel tank.

Battery Connections

Negative (batter

solenoid

Positive (+)

Negative (-)

1. Use a 12 volt battery with an ampere-hour rating of at least 18AH.

2. Connect the battery positive (+) cable to the starter solenoid terminal as shown.

3. Connect battery negative (-) cable to an engine mounting bolt, frame bolt, or other good engine ground connection.

4. Check the battery cable connections to be sure the cables are tightened and free of corrosion. Remove any corrosion and coat the terminals and cable ends with grease.

)

y cable

Filling the Battery

Due to shipping regulations, the battery in your Hydra has been shipped to you empty. Before using the Hydra, the battery must be lled with electrolyte (acid) and then charged. Follow the instructions below.

NOTE: Battery electrolyte can be purchased at your local

hardware or auto parts retailer.

Battery electrolyte is very hazardous. Make sure to follow all precautions and warnings on the electrolyte container.

Electrolyte specications

In cool or temperate climates, purchase electrolyte with a specic gravity of 1.270 - 1.280.

In tropical climantes, purchase electrolyte with a specic gravity of

1.250 - 1.260.

Starter

Positive (+) battery cable

The battery gives off explosive gases; keep sparks, flames and cigarettes away. Provide adequate ventilation when charging or using batteries in an enclosed space.

The battery contains sulphuric acid (electrolyte). Contact with skin or eyes may cause severe burns. Wear protective clothing and a face shield.

 • Ifelectrolytegetsonyourskin,ushwithwater.  • Ifelectrolytegetsinyoureyes,ushwithwaterforatleast

15 minutes and call a physician.

 • Electrolyteispoisonous.Ifswallowed,drinklarge

quantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician.

 • Keepoutofreachofchildren.

battery cable

Fill the battery

1. Remove the battery from the holder.

2. Remove rubber sealing cap from the exhaust opening on the side of the battery.

3. Replace the rubber sealing cap with the exhaust tube provided (this can be found in the plastic bag containing the instruction manual and other literature).

4. Remove the six (6) yellow lling caps on top of the battery.

5. Fill the battery with electrolyte in each of the lling ports (see

“Electrolyte specications”, above). Fill the battery to the

upper level as indicated on the battery case.

IMPORTANT: The electrolyte temperature must not be lower than 60º F (15º C) or higher than 86º F (30º C).

6. Allow the battery to stand for at least 30 minutes after lling.

7. After 30 minutes, check electrolyte level. If the level has fallen, rell to the upper level prior to charging.

8. Replace the yellow lling caps.

9. Replace the battery onto the holder.

Charge the battery

1. Place the battery on a charge for 3 to 5 hours at the approximate current equivalent to 1/10th of its rated capacity.

a. If electrolyte level falls after charging, ll with distilled water to

upper level.

b. After water is added, continue charging for 1 to 2 hours in order to

mix the water with the electrolyte.

2. After charging, check the battery voltage three times at 30 minute intervals. Make sure the voltage is constant over the three readings.

3. Replace the ller plugs (if needed) and wash o any electrolyte spillage with clean water.

Startup

1. Areas must be well-ventilated to prevent hazardous operation with volatile solvents or exhaust fumes.

If lacquer or other flammable materials are to be sprayed, ALWAYS locate the unit outside the immediate spraying area. Failure to do so may cause an explosion.

2. Locate the unit outside the immediate spraying area to avoid clogged air intake of the engine or electric motor with overspray.

3. Before starting the unit, check oil levels:

a. The hydraulic uid level should read “Full” on the dipstick. Check

it daily. See the hydraulic system maintenance instructions for changing or adding hydraulic uid. Do not overll. Use only Titan Coolo™, part no. 430-361.

b. The gasoline engine oil level is determined by the manufacturer.

Check the manufacturer’s service manual supplied.

4. Open the orange handle shut-o valve located on the hydraulic return hose. Handle should be in line with hose. The gure below shows the handle in the open position.

Start

c. Start engine. Turn pressure control adjustment knob clockwise

(increasing pressure) until pump cycles evenly and solvent ows freely from bleed line.

d. Close pressure bleed valve by turning it clockwise. This allows the

system to pressurize. Hold gun trigger open, without spray tip attached, until the uid ows smoothly. See gure below.

Run

7. Repeat above starting procedure with paint material. Lock gun trigger and attach spray tip. See the Technical Data Sheet or Operator’s Manual on the gun provided for installation and selection of the proper tip sizes.

8. Test spray pattern. Operate the pump at the lowest hydraulic pressure which provides good atomization. See the Troubleshooting Guide if you are not getting the proper pattern.

9. Operating pressure is adjustable from 500 to 2000 psi for the Hydra M 2000™, from 500 to 4000 psi for the Hydra M 4000™ and from 500 to 4500 psi for the Hydra Pro Super™. Turn the pressure adjustment knob clockwise to increase pressure. Do not turn the knob clockwise more than necessary to provide satisfactory atomization. Excess pressure wears out spray tips.

10. When restarting the unit, reduce the pressure at pressure control adjustment knob and pressure bleed valve.

Pressure Relief Procedure

IMPORTANT: Always reduce pressure when you are cleaning a clogged tip, changing a tip, servicing any part of the system, or shutting down. Follow the steps below.

1. Engage the gun trigger lock.

2. Shut o the power source.

3. Close the orange handle shut-o ball valve on the hydraulic hose.

4. Open the pressure bleed valve by turning it counterclockwise at least three full turns.

5. Disengage the gun trigger lock and hold trigger open until ow of material stops.

6. Be certain to hold a metal part of the gun rmly to the side of a grounded metal container.

5. Turn the pressure adjustment knob counterclockwise to lowest pressure setting. See gure above.

6. Open the pressure bleed valve by turning it counterclockwise. This relieves pressure. See gure below.

a. Your new sprayer was tested at the factory with water soluble oil.

If you are spraying a water-based latex, ush with warm, soapy

If you are using any other coating, ush with warm, soapy water

Place siphon tube assembly into proper solvent or water. b. Place waste container below bleed line.

You must clean the system before spraying to avoid contamination of the sprayed material.

water followed by a clean water rinse.

followed by a solvent. Check with the material manufacturer for a compatible solvent.

Cleaning a Clogged Tip

1. Follow the Pressure Relief Procedure, page 9.

2. Lock the gun trigger.

3. Unthread the safety tip guard and remove the spray tip. Wash the tip in solvent and use a tip probe to remove any clogged material.

4. Release the gun trigger lock and spray briey into a waste container to blow out any clogged particles.

5. Reset the trigger lock in the “Trigger Locked” position.

Release the trigger lock and resume spraying.

The flow from the spray tip is at very high pressure. Contact with any body part may be dangerous. Do not place finger on gun outlet. Do not point the gun at any person. Never operate the spray gun without the proper tip guard.

Color Change / Clean Out

IMPORTANT: Use only compatible solvents when cleaning out oil based enamels, lacquers, coal tar, and epoxies. Check with the fluid manufacturer for a recommended solvent.

1. Reduce pressure by turning the pressure adjustment knob and the pressure bleed valve on the bleed line counterclockwise. Follow the Pressure Relief Procedure, page 9.

The pressure bleed valve should be turned counter-clockwise

three full turns.

2. Pull the siphon tube out of the material container.

3. Remove the spray tip from the gun. Hold the gun trigger open until material ow stops.

4. Put siphon tube into wash solvent or water as applicable, and operate pump slowly at low pressure until solvent ows freely from pressure bleed valve line.

5. Close pressure bleed valve and hold gun trigger open until solvent ows freely from gun. If solvent is not too dirty, recirculate it by owing gun stream back into solvent container. Use additional clean solvent and repeat procedure if necessary.

6. Check gun strainer screen and pump outlet lter screen daily. Use 50 mesh screens with spray tip size .017 and larger. Use 100 or 200 mesh screens with spray tip sizes .015 and smaller.

7. Replace paint lter cap to maximize clockwise rotation. The lter cover should be hand removable after the rst or second use with new Telfon O-ring.

IMPORTANT: O-ring must have PTFE backup washer to seal properly.

8. If unit has been spraying a water soluble material, ush with water and then repeat procedure with mineral spirits or Varsol solvent.

9. Wash spray tip in solvent. Blow tip clean with air pressure directed through the tip in the reverse direction.

Maintenance

Hydraulic System

1. Check the hydraulic uid daily. It should read “Full” on the

dipstick. If it is low, add only Titan Coolo, part # 430-361. Never add or change hydraulic uid except in a clean, dustfree environment. Contamination of the hydraulic uid will shorten hydraulic pump life and may void warranty.

2. Change the hydraulic uid every six months. Drain old uid from tank and ll with 5 gallons of Coolo. Start operation of the system at just enough pressure to operate the uid pump. Run the system at this low pressure for at least 10 minutes. This removes air from the system. Check the uid level after this procedure.

3. The hydraulic system has an external replaceable hydraulic lter. Change the lter every six months.

4. The hydraulic pump should not be serviced in the eld. If service on the hydraulic pump is required, it must be returned to Titan.

General Fluid Pump Maintenance

If the paint pump is going to be out of service for an extended period of time, it is recommended that following cleanup a kerosene and oil mixture be introduced as a preservative. Packings may tend to dry out from lack of use. This is particularly true of the upper packing set for which upper packing lubricant, Piston Lube, Titan part # 314480, is recommended in normal usage. A sample of Piston Lube accompanies each new unit. Do not substitute water or paint solvent for Piston Lube. Ordinary oil may contaminate the paint material and is not recommended.

If the paint pump has been out of service for an extended period of time, it may be necessary to prime the suction by pouring some of the paint solvent into the inlet siphon tube to restart. It is extremely

important that the threads on the inlet siphon hose coupling are properly sealed. Any air leakage will produce erratic operation of pump and may damage the system. The up and down strokes

shoudl be approximately equal in time. That is, one should not be faster than the other. A fast up or down stroke may indicate air in the system or malfunctioning valve or seats. See the Troubleshooting Guide.

Hydraulic Motor & Fluid Pump Service

See the individual Technical Data Sheets for maintenance and service instructions on the reciprocating hydraulic motor and the uid pump.

Basic Engine Maintenance

• For detailed engine maintenance and technical specications

refer to the separate gasoline engine manual.

• All service to the engine should be performed by a dealer

authorized by the engine manufacturer. To locate a dealer in your area, look in the Yellow Pages of your telephone directory under Gasoline Engines, Garden & Lawn Equipment & Supplies, Lawn Mowers, etc.

• The gas engine is warranted exclusively by the engine

manufacturer.

• Use a premium quality motor oil certied to meet or

exceed U.S. Automotive requirement SG.or SF. SAE 10W30 is recommended for general all temperature use. Other viscosities may be required in other climates.

• Use only a (NGK) BP6ES or BPR6E spark plug. Gap the plug

to 0.028 to 0.031 In. (0.7 to 0.8 mm) Always use a spark plug wrench.

Daily

1. Check engine oil level, and ll as necessary.

2. Check gasoline level, and ll as necessary.

Always follow the fueling procedure outlined earlier in this manual.

First 20 Hours

1. Change engine oil.

Every 100 Hours

1. Change engine oil.

2. Clean the sediment cup.

3. Clean and re-gap the spark plug.

4. Clean the spark arrestor.

Weekly

1. Remove the air lter cover and clean the element. In very dusty environments, check the lter daily. Replace the element as needed. Replacement elements can be purchased from your local engine dealer.

Engine Operation and Service

1. Clean and oil air lter pad on gasoline engine every 25 hours or once weekly. Do not permit the air intake screen around the y wheel of the gas engine to load up with paint or trash. Clean it regularly. The service life and eciency of the gas engine model depends upon keeping the gasoline engine running properly. Change the oil in the engine every 100 hours. Failure to observe this may result in engine overheating. Consult the engine manufacturer’s service manual provided.

2. To conserve fuel, service life, and eciency of the sprayer, always operate the gasoline engine at the lowest RPM at which it runs smoothly without laboring and delivers the amount required for the particular painting operation. Higher RPM does not produce higher working pressure. The gasoline engine is connected to the hydraulic pump by a pulley combination designed to produce full paint delivery at maximum RPM.

3. The warranty on gasoline engines or electric motors is limited to the original manufacturer.

Troubleshooting - Airless Spraying

Condition Possible Cause Correction

A. Poor spray pattern and / or tails at top

and bottom of the spray pattern.

B. The gun drips or throws a drop at the

beginning or end of the spray pattern.

C. Spray tip stops up frequently. Particles too large for spray tip are passing

D. Spray pattern changes with pump

cycle.

E. Irregular ow of material. One stroke

faster than the other.

F. Spitting. Air in system.

G. Gun does not spray any uid. Suction hose leak.

Worn or incorrect tip and/or insucient atomization.

Hose size or length is too small or too long.

Dirty lter.

Needle may not be seating correctly.

Increase spring tension.

lter and/or gun screen.

Restrictions in the uid system. Check gun and pump lter screens. Always

Packings are worn or valve balls are not seating.

Restriction in the siphon system.

Dirty gun.

No paint.

Plugged foot valve.

Plugged lters or tip.

Ball check valve stuck open.

Be sure the tip is not worn. Increase pressure. Lower viscosity. Reduce surface tension by increasing hose size to minimize pressure drop through hose and/or reduce hose lengths. Use preorice disc (H disc).

Needle-orice combination should be factory relapped. Needle packing may be too tight. Loosen as much as possible without leakage.

Turn adjusting screw on back of gun clockwise to increase tension or use the green HP spring Part # 701-098.

Use 100 mesh gun screen instead of 50 mesh for small spray tips. Use 100 mesh screen in pump lter. Strain paint.

clean screens before they load up.

Check siphon hose assembly to be sure no air is entering, then recheck all threaded ttings for leakage. See Troubleshooting - Fluid Section for additional service information.

Inspect for siphon hose leak.

Disassemble and clean gun.

Inspect for siphon hose leak.

Check uid supply.

Remove, clean, inspect foot valve.

Clean lters or tip.

Clean and inspect pump ball check valve.

+ 28 hidden pages

Titan 433-800, 433-802, 433-801, 433-861, 433-860 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual