Titan 3500 User Manual
operAting MAnuAl
- d - BetrieBsAnleitung 26
PowrLiner
3500
Airless, high-pressure
sprAying unit
Airless hochdruckspritzgerät
groupe de projection à
hAute pression
- F - Mode d’eMploi 50
MODEL 0537015
0217 • Form No. 0537832A
original operating manual
Airless units develop extremely high spraying pressures.
1
PL3500
Warning!
Attention: Danger of injury by injection!
Never put your ngers, hands or any other parts of the body into
the spray jet!
Never point the spray gun at yourself, other persons or animals.
Never use the spray gun without safety guard.
Do not treat a spraying injury as a harmless cut. In case of injury
to the skin through coating materials or solvents, consult a doctor
immediately for quick and expert treatment. Inform the doctor
about the coating material or solvent used.
2
3
The operating instructions state that the following points must
always be observed before starting up:
1. Faulty units must not be used.
2. Secure Titan spray gun using the trigger lock on the trigger.
3. Ensure that the unit is properly earthed.
4. Check allowable operating pressure of high-pressure hose and spray gun.
5. Check all connections for leaks.
The instructions regarding regular cleaning and maintenance of
the unit must be strictly observed.
Before any work is done on the unit or for every break in work the
following rules must be observed:
1. Release the pressure from spray gun and hose.
2. Secure the Titan spray gun using the trigger lock on the trigger.
3. Switch o unit.
Be safety conscious!
2
contents
PL3500
1 SAFETY REGULATIONS FOR AIRLESS
SPRAYING ______________________________ 4
1.1 Explanation of symbols used _____________________4
1.2 Safety hazards ________________________________4
1.3 Gasoline engine safety__________________________6
1.4 Fueling (gas engine) ___________________________7
2 MAIN AREAS OF APPLICATION ____________ 8
2.1 Application ___________________________________ 8
2.2 Coating materials ______________________________ 8
3 DESCRIPTION OF UNIT ___________________ 9
3.1 Airless process ________________________________9
3.2 Functioning of the unit _________________________9
3.3 System diagram ______________________________10
3.4 Technical data _______________________________11
4 OPERATION ____________________________ 12
4.1 Setup ______________________________________12
4.2 Starting the engine ___________________________13
4.3 Preparing a new sprayer _______________________13
4.4 Preparing to paint ____________________________14
4.5 Pressure relief procedure _______________________ 15
4.6 Operating the front caster ______________________ 15
4.7 Cleaning a clogged tip _________________________ 15
4.8 Interruption of work __________________________16
4.9 Handling the high pressure hose ________________16
5 CLEANUP ______________________________17
5.1 Special cleanup instructions for use with
ammable solvents ___________________________17
5.2 Cleaning the sprayer __________________________17
5.3 Cleaning the unit from outside __________________17
5.4 Suction lter _________________________________ 18
5.5 Cleaning the high-pressure lter ________________18
5.6 Cleaning the airless spray gun __________________19
6 SERVICING _____________________________ 19
6.1 General servicing _____________________________19
6.2 High pressure hose ___________________________19
6.3 Basic engine maintenance______________________20
6.4 Troubleshooting _____________________________21
7 REPAIRS _______________________________22
7.1 Inlet valve pusher _____________________________ 22
7.2 Inlet valve ___________________________________22
7.3 Outlet valve _________________________________23
7.4 Pressure control valve _________________________23
7.5 Typical wear parts ____________________________23
8 APPENDIX _____________________________24
8.1 Selection of tip _______________________________24
8.2 Servicing and cleaning of Airless hard-metal tips ___24
8.3 Accessories __________________________________ 24
WARRANTY _________________________________ 25
SPARE PARTS LIST ___________________________ 74
Spare parts list for the main assembly _______________ 74/75
Spare parts list for the cart assembly I _______________ 76/77
Spare parts list for the cart assembly II ______________ 78/79
Spare parts list for the pump assembly ______________ 80/81
Spare parts list for the high-pressure lter ______________82
Spare parts list for the outlet valve assembly ____________83
Spare parts list for the pusher stem assembly ___________84
Spare parts list for siphon system _____________________85
Spare parts list for the gun holder assembly __________ 86/87
SPRAY GUN POSITIONS ______________________88
TR1 STRIPING TIP CHART _____________________ 89
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safety precautions
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A high pressure stream produced by this
equipment can pierce the skin and underlying
tissues, leading to serious injury and possible
or solvents, consult a doctor immediately for
quick and expert treatment. Inform the doctor
1 SAFETY REGULATIONS FOR AIRLESS
SPRAYING
PL3500
1.1
This manual contains information that must be read and
understood before using the equipment. When you come to
an area that has one of the following symbols, pay particular
attention and make certain to heed the safeguard.
EXPLANATION OF SYMBOLS USED
This symbol indicates a potential hazard
that may cause serious injury or loss of life.
Important safety information will follow.
This symbol indicates a potential hazard
to you or to the equipment. Important
tention
information that tells how to prevent
damage to the equipment or how to avoid
causes of minor injuries will follow.
Danger of skin injection
Danger of re from solvent and paint fumes
Danger of explosion from solvent, paint
fumes and incompatible materials
Danger of injury from inhalation of harmful
vapors
Notes give important information which
should be given special attention.
1.2 SAFETY HAZARDS
HAZARD: INJECTION INJURY
amputation.
Do not treat a spraying injury as a harmless cut. In
case of injury to the skin through coating materials
about the coating material or solvent used.
PREVENTION:
• NEVER aim the gun at any part of the body.
• NEVER allow any part of the body to touch the uid stream.
DO NOT allow body to touch a leak in the uid hose.
• NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.
• ALWAYS lock the gun trigger, shut the uid pump o and
release all pressure before servicing, cleaning the tip guard,
changing tips, or leaving unattended. Pressure will not be
released by turning o the engine. The PRIME/SPRAY valve
or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure.
• ALWAYS keep tip guard in place while spraying. The tip
guard provides some protection but is mainly a warning
device.
• ALWAYS remove the spray tip before ushing or cleaning
the system.
• NEVER use a spray gun without a working trigger lock and
trigger guard in place.
• All accessories must be rated at or above the maximum
operating pressure range of the sprayer. This includes
spray tips, guns, extensions, and hose.
4
safety precautions
The paint hose can develop leaks from wear,
Flammable vapors, such as solvent and paint
PL3500
HAZARD: HIGH PRESSURE HOSE
kinking and abuse. A leak can inject material into
the skin. Inspect the hose before each use.
PREVENTION:
• Avoid sharp bending or kinking of the high-pressure hose.
The smallest bending radius amounts to about 8” (20 cm).
• Do not drive over the high-pressure hose. Protect against
sharp objects and edges.
• Replace any damaged high-pressure hose immediately.
• Never repair damaged high-pressure hoses yourself!
• Electrostatic charging of spray guns and the high-pressure
hose is discharged through the high-pressure hose. For this
reason the electric resistance between the connections of
the high-pressure hose must be equal to or lower than
1M.
• For reasons of function, safety and durability use only
original Titan high-pressure hoses.
• Before each use, check all hoses for cuts, leaks, abrasion
or bulging of cover. Check for damage or movement of
couplings. Immediately replace the hose if any of these
conditions exist. Never repair a paint hose. Replace it with
another earthed high-pressure hose.
• Make sure power cord, air hose and spray hoses are routed
in such a manner to minimize slip, trip and fall hazard.
HAZARD: EXPLOSION OR FIRE
vapors, in work area can ignite or explode.
PREVENTION:
• Use equipment only in well ventilated area. Keep a good
supply of fresh air moving through the area to keep the air
within the spray area free from accumulation of ammable
vapors. Keep pump assembly in well ventilated area. Do
not spray pump assembly.
• Gas models only - Do not ll fuel tank while engine is
running or hot; shut o engine and allow to cool. Fuel is
ammable and can ignite or explode if spilled on a hot
surface.
• Eliminate all ignition sources, such as pilot lights, cigarettes,
portable electric lamps and plastic drop cloths (potential
static arc).
• Keep work area free of debris, including solvent, rags and
gasoline.
• Do not plug or unplug power cords, or turn power or light
switches on or o when ammable vapors are present.
• Ground equipment and conductive objects in work area.
Make sure grounding chain is in place and reaches the
ground.
• Use only grounded hoses.
• Hold spray gun rmly to the side of a grounded pail when
triggering into pail.
• If there is static sparking or if you feel a shock, stop
operation immediately.
• Know the contents of the paint and solvents being sprayed.
Read all material Safety Data Sheets (SDS) and container
labels provided with the paints and solvents. Follow the
paint and solvent manufacturer’s safety instructions.
• Do not use a paint or solvent containing halogenated
hydrocarbons. Such as chlorine, bleach, mildewcide,
methylene chloride and trichloroethane. They are not
compatible with aluminum. Contact the coating supplier
about compatibility of material with aluminum.
• Keep a re extinguisher in work area.
5
safety precautions
Paints, solvents, and other materials can be
harmful if inhaled or come in contact with body.
Vapors can cause severe nausea, fainting, or
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PL3500
HAZARD: HAZARDOUS VAPORS
poisoning.
PREVENTION:
• Wear respiratory protection when spraying. Read all
instructions supplied with the mask to be sure it will
provide the necessary protection.
• All local regulations regarding protection against
hazardous vapors must be observed.
• Wear protective eyewear.
• Protective clothing, gloves and possibly skin protection
cream are necessary for the protection of the skin. Observe
the regulations of the manufacturer concerning coating
materials, solvents and cleaning agents in preparation,
processing and cleaning units.
HAZARD: GENERAL
This product can cause severe injury or property
damage.
PREVENTION:
• Follow all appropriate local, state, and national codes
governing ventilation, re prevention, and operation.
• Pulling the trigger causes a recoil force to the hand that is
holding the spray gun. The recoil force of the spray gun
is particularly powerful when the tip has been removed
and high pressure has been set on the airless pump. When
cleaning without a spray tip, set the pressure control knob
to the lowest pressure.
• Use only manufacturer authorized parts. User assumes all
risks and liabilities when using parts that do not meet the
minimum specications and safety devices of the pump
manufacturer.
• ALWAYS follow the material manufacturer’s instructions
for safe handling of paint and solvents.
• Clean up all material and solvent spills immediately to
prevent slip hazard.
• Wear ear protection. This unit can produce noise levels
above 85 dB(A).
• Never leave this equipment unattended. Keep away from
children or anyone not familiar with the operation of airless
equipment.
• Do not spray on windy days.
• The device and all related liquids (i.e. hydraulic oil) must be
disposed of in an environmentally friendly way.
1.4 GASOLINE ENGINE SAFETY
1. Gas engines are designed to give safe and dependable
service if operated according to instructions. Read and
understand the engine manufacturer’s Owner’s Manual
before operating the engine. Failure to do so could result
in personal injury or equipment damage.
2. To prevent re hazards and to provide adequate
ventilation, keep the engine at least 1 meter (3 feet) away
from buildings and other equipment during operation. Do
not place ammable objects close to the engine.
3. People who are not operating the device must stay away
from the area of operation due to a possibility of burns from
hot engine components or injury from any equipment the
engine may be used to operate.
4. Know how to stop the engine quickly, and understand the
operation of all controls. Never permit anyone to operate
the engine without proper instructions.
5. Gasoline is extremely ammable and is explosive under
certain conditions.
6. Refuel in a well-ventilated area with the engine stopped.
Do not smoke or allow ames or sparks in the refueling
area or where gasoline is stored.
7. Do not overll the fuel tank. After refueling, make sure the
tank cap is closed properly and securely.
8. Be careful not to spill fuel when refueling. Fuel vapor or
spilled fuel may ignite. If any fuel is spilled, make sure the
area is dry before starting the engine.
9. Never run the engine in an enclosed or conned area.
Exhaust contains poisonous carbon monoxide gas;
exposure may cause loss of consciousness and may lead
to death.
10. The muer becomes very hot during operation and
remains hot for a while after stopping the engine. Be
careful not to touch the muer while it is hot. To avoid
severe burns or re hazards, let the engine cool before
transporting it or storing it indoors.
11. Never ship/transport sprayer with gasoline in the tank.
DO NOT use this equipment to spray water or
acid.
Do not lift by cart handle when loading or
unloading.
tention
Device is very heavy. Three-person lift is required.
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safety precautions
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PL3500
1.5 FUELING GAS ENGINE
Gasoline is extremely ammable and is explosive
under certain conditions.
FUEL SPECIFICATIONS
Use automotive gasoline that has a pump octane number of 86
or higher, or that has a research octane number of 91 or higher.
Use of a lower octane gasoline can cause persistent “pinging” or
heavy “spark knock” (a metallic rapping noise) which, if severe,
can lead to engine damage.
If “spark knock” or “pinging” occurs at a steady
engine speed under normal load, change brands
of gasoline. If spark knock or pinging persists,
consult an authorized dealer of the engine
manufacturer. Failure to do so is considered
misuse, and damage caused by misuse is not
covered by the engine manufacturer’s limited
warranty.
Occasionally you may experience light spark
knock while operating under heavy loads. This
is no cause for concern, it simply means your
engine is operating eciently.
GASOLINES CONTAINING ALCOHOL
If you decide to use a gasoline containing alcohol (gasohol), be
sure its octane rating is at least as high as that recommended
by the engine manufacturer. There are two types of “gasohol”:
one containing ethanol, and the other containing methanol.
Do not use gasohol that contains more than 10% ethanol. Do
not use gasoline containing methanol (methyl or wood alcohol)
that does not also contain co-solvents and corrosion inhibitors
for methanol. Never use gasoline containing more than 5%
methanol, even if it has co-solvents and corrosion inhibitors.
Fuel system damage or engine performance
problems resulting from the use of fuels that
contain alcohol is not covered under the
warranty. The engine manufacturer cannot
endorse the use of fuels containing methanol
since evidence of their suitability is incomplete
at this time.
Before buying gasoline from an unfamiliar
station, try to nd out if the gasoline contains
alcohol. If it does, conrm the type and
percentage of alcohol used. If you notice any
undesirable operating characteristics while using
a gasoline that contains alcohol, or one that you
think contains alcohol, switch to a gasoline that
you know does not contain alcohol.
• Unleaded fuel produces fewer engine and spark plug
deposits and extends the life of the exhaust system
components.
• Never use stale or contaminated gasoline or an oil/gasoline
mixture. Avoid getting dirt, dust, or water in the fuel tank.
7
main areas of application
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2 MAIN AREAS OF APPLICATION
PL3500
2.1
This airless line striper is a precision power tool used to spray
many types of material for many types of applications including
parking lots, curbs, and athletic elds.
Read and follow this instruction manual carefully for proper
operating instructions, maintenance, and safety information.
APPLICATION
2.2 COATING MATERIALS
PROCESSIBLE COATING MATERIALS
Paints containing solvents, two-component coating materials,
dispersion and latex paints.
No other materials should be used for spraying without Titan‘s
approval.
Pay attention to the Airless quality of the coating
materials to be processed.
VISCOSITY
The unit is able to process coating materials with up to
20,000 mPas. If highly viscous coating materials cannot be
taken in or the performance of the unit is to low, the paint must
be diluted in accordance with the manufacturer‘s instructions.
Attention: Make sure, when stirring up with
motor-driven agitators that no air bubbles are
stirred in. Air bubbles disturb when spraying and
can, in fact, lead to interruption of operation.
COATING MATERIALS WITH ABRASIVE MATERIALS
These particles have a strong wear and tear eect on valves and
tips, but also on the spray gun. This impairs the durability of
these wearing parts considerably.
FILTERING
Sucient ltering is required for fault-free operation. The unit
is equipped with a suction lter, an insertion lter in the spray
gun and a high pressure lter on the unit. Regular inspection
of these lters for damage or soiling is highly recommended.
8
description of unit
PL3500
3 DESCRIPTION OF UNIT
3.1
A diaphragm pump takes in the coating material by suction and
conveys it to the tip. Pressed through the tip at a pressure of
up to a maximum of 3300 PSI (228 bar, 22.8 MPa), the coating
material is atomized. This high pressure has the eect of micro
ne atomization of the coating material.
As no air is used in this process, it is described as an AIRLESS
process.
This method of spraying has the advantages of nest
atomization, cloudless operation and a smooth, bubble-free
surface. As well as these, the advantages of high production
speed and convenience must be mentioned.
AIRLESS PROCESS
3.2 FUNCTIONING OF THE UNIT
The following section contains a brief description of the
technical construction for better understanding of the function
of the unit:
PowrLiner 3500 is a gas engine-driven high-pressure paint
sprayer.
The gas engine (Fig. 2, 1) drives the hydraulic pump via planetary
gears (2). A piston (3) is moved up and down so that hydraulic
oil is moved under the diaphragm (4) which then moves.
The downwards movement of the machine opens the disk inlet
valve (5) automatically and coating material is sucked in.
5
4
3
2
1
During the upwards movement of the diaphragm, the coating
material is displaced and the outlet valve opens while the inlet
valve is closed.
The coating material ows under high pressure through the
high-pressure hose to the spray gun and is atomized when it
exits from the tip.
The pressure control valve limits the set pressure in the hydraulic
oil circuit and thus also the pressure of the coating material.
A pressure change when the same tip is used also leads to a
change in the amount of paint atomized.
9
description of unit
3.3 SYSTEM DIAGRAM
PL3500
1. Gun trigger
2. Caster trigger
3. High-pressure hose
4. Suction lter
5. Relief valve
PRIME = k
SPRAY = p
6. Hydraulic pump assembly
1
7. Spray gun
8. Tip guard with airless tip
9. Pressure control knob
10. Suction tube
11. Bleed hose
12. Gasoline engine
13. Pusher stem
14. High-pressure hose connection
15. High pressure lter
2
9
10
11
12
3
13
4
5
6
14
15
5
= k
= p
7
10
8
description of unit
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PL3500
3.4 TECHNICAL DATA
Gasoline engine, power
120cc (Honda)
Fuel capacity
0.66 US gal (2.5 l)
Max. operating pressure
3300 PSI (22,8 MPa, 228 bar)
Max. volume ow
0.75 gal/min (2.8 l/min)
Volume ow at 0.6 MPa (6 bar) with water
0.61 gal/min (2.3 l/min)
Max. temperature of the coating material
109º F (43 °C)
Material hose connection
1/4”-18 NPSM
Max. viscosity
20,000 mPas
Max. size of tip with a spray gun
0.027” – 0.68 mm
Empty weight
192 lbs (87 kg)
Dimensions (L x W x H)
65" x 32.5" x 39.5"
(165 cm x 82.5 cm x 100.3 cm)
Hydraulic oil lling quantity
Hydraulics housing 1.15 liter
Gears 0.05 liter
Max. vibration at the spray gun
lower than 2.5 m/s
Max. sound pressure level
74 dB (A)*
OPERATING TEMPERATURE
This equipment will operate correctly in its intended ambient,
at a minimum between +50ºF (10°C) and 104ºF (+40°C).
RELATIVE HUMIDITY
The equipment will operate correctly within an environment
at 50% RH, 104ºF (+40°C). Higher RH may be allowed at lower
temperatures.
Measures shall be taken by the Purchaser to avoid the harmful
eects of occasional condensation.
ALTITUDE
This equipment will operate correctly up to 2100 m (6890 ft)
above mean sea level.
Honda service center can add a high-altitude kit
if operation at higher elevation is required.
TRANSPORTATION AND STORAGE
This equipment will withstand, or has been protected against,
transportation and storage temperatures of -13ºF (-25°C) to
131ºF (55°C) and for short periods up to 150ºF (70°C).
It has been packaged to prevent damage from the eects of
normal humidity, vibration and shock.
* Place of measurement: 1 m distance from unit and
1.60m above oor, 12 MPa (120 bar) operating pressure,
reverberant oor
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operation
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4
4 OPERATION
PL3500
This equipment produces a uid stream at
extremely high pressure. Read and understand
the warnings in the Safety Precautions section
at the front of this manual before operating this
equipment.
4.1 SETUP
1. Ensure that the siphon hose and the return hose are
attached and secure.
2. Position the spray gun (Fig. 4).
a. Disengage the trigger cable from the tensioning clamp (1).
Always disengage the trigger cable from the
tensioning clamp before making any adjustments
tention
b. Loosen the support bar clamp (2) and slide the gun support
c. Loosen the gun riser clamp (3) and slide the spray gun to
d. Replace the trigger cable to the tensioning clamp (1).
to the spray gun position.
bar to the desired horizontal position. The gun should
be positioned wide enough so that the wheel will not roll
through the spray pattern.
the desired vertical position.
3. Fully depress the pusher stem (Fig. 5, item 4) to make sure
the inlet ball is free.
4. Check the engine oil level daily before starting the sprayer.
The gasoline engine oil level is determined by the engine
manufacturer. Refer to the engine manufacturer’s service
manual supplied with this sprayer.
5. Make sure the sprayer is grounded/earthed. All sprayers
are equipped with an grounding/earthing chain. Make
sure the chain reaches all the way to the ground. Check
your local electrical regulations for detailed grounding/
earthing instructions.
Proper grounding/earthing is important. The
passage of some materials through the nylon
uid hose will build up a static electric charge,
which if discharged, could ignite solvent vapors
present and create an explosion.
6. Strain all paints with a nylon strainer to ensure trouble
free operation and freedom from frequent cleaning of the
suction lter and gun lter.
2
3
7. Make sure the spray area is well ventilated to prevent
hazardous operation with volatile solvents or exhaust
fumes.
1
The height of the spray gun aects the width
of the spray pattern (i.e., the lower the gun, the
smaller the line width). Tip size also aects line
width.
12
description of unit
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PL3500
4.2 STARTING THE ENGINE
Follow these instructions whenever prompted in
this manual to start the engine.
1. Move the fuel valve lever (Fig. 6, item 2) to the open
position.
2. Move the throttle lever (3) to its middle point.
3. Move the choke lever (4) to the closed position for a cold
engine or to the open position for a warm engine,
4. Turn the engine switch (1) to the ON position, and
5. Pull the starter rope (5) briskly until the engine starts.
1
4
3
4.3 PREPARING A NEW SPRAYER
If this unit is new, it is shipped with test uid in
the uid section to prevent corrosion during
shipment and storage. This uid must be
thoroughly cleaned out of the system with
mineral spirits before you begin spraying.
Always keep the trigger lock on the spray gun in
the locked position while preparing the system.
tention
1. Immerse the suction tube (Fig. 7, Item 1) and return hose
2. Turn the pressure control knob counterclockwise (3) to
3. Turn the relief valve (4) to PRIME (k circulation).
Refer to the spray gun instruction manual for
trigger lock instructions.
Make sure that the spray gun does not have a tip
or tip guard installed.
(2) into a container with mineral spirits.
minimum pressure.
2
If choke lever (4) was moved to closed position to
start the engine, it must be opened again once
the engine is running.
5
1
2
4
3
4. Start the engine (refer to section 4.2).
5. Wait until the cleaning agent exudes from the return hose.
6. Turn the relief valve (4) to SPRAY (p spray).
7. Unlock the spray gun (refer to spray gun manual).
8. Aim the spray gun into an open waste container. Pull the
gun trigger on the right handlebar.
9. Spray the cleaning agent from the unit into an open,
grounded (earthed) collecting container.
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operation
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PL3500
4.4 PREPARING TO PAINT
Make sure that the spray gun does not have a tip
or tip guard installed.
1. Immerse the suction tube (Fig. 7, Item 1) and return hose
(2) into the coating material container.
2. Turn the pressure control knob counterclockwise (3) to
minimum pressure.
3. Turn the relief valve (4) to PRIME (k circulation).
1
2
4
8. Lock the gun by pushing the gun trigger lock to the locked
position (refer to spray gun manual).
9. Attach tip guard and tip to the gun as instructed by the tip
guard or tip manuals.
POSSIBLE INJECTION HAZARD. Do not spray
without the tip guard in place. Never trigger the
gun unless the tip is in either the spray or the
unclog position. Always engage the gun trigger
lock before removing, replacing or cleaning tip.
10. Increase the pressure by slowly turning up the pressure
control knob.
Check the spray pattern and increase the pressure until
the atomization is correct.
Always turn the pressure control knob to the lowest
setting with good atomization.
11. The unit is ready to spray.
Turning the pressure up higher than needed to
atomize the paint will cause premature tip wear
and additional overspray.
3
4. Start the engine (refer to section 4.2).
5. Turn the relief valve (4) to SPRAY (p spray).
6. Aim the spray gun into an open waste container. Pull the
gun trigger on the right handlebar.
7. Trigger the spray gun several times and spray into a
collecting container until the coating material exits the
spray gun without interruption.
Ground/Earth the gun by holding it against
the edge of the metal container while ushing.
Failure to do so may lead to a static electric
discharge, which may cause a re.
14
operation
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PL3500
4.5 PRESSURE RELIEF PROCEDURE
Be sure to follow the Pressure Relief Procedure
when shutting the unit down for any purpose,
including servicing or adjusting any part of the
spray system, changing or cleaning spray nozzles,
or preparing for cleanup.
1. Lock the spray gun by pushing the gun trigger lock to the
locked position.
2. Set the pressure to minimum by turning the pressure
control knob fully counterclockwise.
3. Turn the relief valve (4) to PRIME (k circulation).
4. Move the throttle lever to the slow position.
5. Turn the engine switch to the OFF position.
6. Unlock the gun by pushing the gun trigger lock to the
unlocked position (refer to spray gun manual).
7. Hold the metal part of the gun rmly to the side of a metal
waste container to ground/earth the gun and avoid a build
up of static electricity.
8. Trigger the gun to remove any pressure that may still be
in the hose.
9. Lock the gun by pushing the gun trigger lock to the locked
position (refer to spray gun manual).
4.7 CLEANING A CLOGGED TIP
If the spray pattern becomes distorted or stops
completely while pulling the trigger, perform the
steps below.
1. Turn the relief valve to PRIME (k circulation).
2. If the tip clogs, rotate the tip handle 180° until the arrow on
the handle is facing the opposite of the spray direction and
the handle clicks in the reverse position (Fig. 9).
3. Turn the relief valve to SPRAY (p spray).
4. Trigger the gun once so that the pressure can blow the
clog out. NEVER use the tip in the reverse position for
more than ONE trigger pull at a time. This procedure can
be repeated until the tip is free of clogging.
4.6 OPERATING THE FRONT CASTER
The front caster on the cart is designed to track
the sprayer in either a straight line or allow free
motion.
Standing behind the sprayer, the trigger on the
left handle of the cart controls the operation of
the front caster.
1. To lock the front caster in the straight line position,
squeeze then release the caster trigger and move the
sprayer forward.
2. To allow free motion of the front caster, squeeze and hold
the caster trigger.
The ow from the spray tip is at very high
pressure. Contact with any body part may be
dangerous. Do not place nger on gun outlet.
Do not point the gun at any person. Never
operate the spray gun without the proper tip
guard.
15
operation
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PL3500
4.8 INTERRUPTION OF WORK
Follow these steps if stopping work for up to 20
hours.
1. Follow the “Pressure Relief Procedure” found in the
Operation section of this manual, section 4.5.
2. If a standard tip is to be cleaned, see Page 24, Section 8.2.
If a non-standard tip is installed, proceed according to the
relevant operating manual.
3. Leave the suction tube and return hose immersed in
the coating material or immerse it into a corresponding
cleaning agent.
4. Cover the coating material with plastic and place unit in a
cool, shaded spot to keep material from drying out.
If fast-drying or two-component coating material
is used, ensure that the unit is rinsed with a
tention
suitable cleaning agent within the processing
time.
When ready to being spraying again, remove the
plastic from the material container and restart
the sprayer by following the steps in section 4.4.
4.9 HANDLING THE HIGHPRESSURE HOSE
The unit is equipped with a high-pressure hose
specially suited for airless pumps.
Danger of injury through leaking high-pressure
hose. Replace any damaged high-pressure hose
immediately.
Never repair defective high-pressure hoses
yourself!
The high-pressure hose is to be handled with care. Avoid sharp
bends and folds: the smallest bending radius is about 8” (20 cm).
Do not drive over the high-pressure hose. Protect against sharp
objects and edges.
Never pull on the high-pressure hose to move the device.
Make sure that the high-pressure hose cannot twist. This can
be avoided by using a Titan spray gun with a swivel joint and a
hose system.
The risk of damage rises with the age of the
high-pressure hose. Titan recommends replacing
high-pressure hoses after 6 years.
Use only Titan original-high-pressure hoses
in order to ensure functionality, safety and
durability.
16
cleanup
At
At
i
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Attention
PL3500
5 CLEANUP
The sprayer, hose, and gun should be cleaned
thoroughly after daily use. Failure to do so
tention
permits material to build up, seriously aecting
the performance of the unit.
Always spray at minimum pressure with the gun
nozzle tip removed when using mineral spirits
or any other solvent to clean the sprayer, hose,
or gun. Static electricity buildup may result in a
re or explosion in the presence of ammable
vapors.
5.1 SPECIAL CLEANUP INSTRUCTIONS FOR USE
WITH FLAMMABLE SOLVENTS
• Always ush spray gun preferably outside and at least one
hose length from spray pump.
• If collecting ushed solvents in a one gallon metal
container, place it into an empty ve gallon container, then
ush solvents.
• Area must be free of ammable vapors.
• Follow all cleanup instructions.
9. Turn the relief valve to SPRAY (p spray).
Earth the gun by holding it against the edge
of the metal container while ushing. Failure
to do so may lead to a static electric discharge,
which may cause a re.
10. Trigger the gun into the metal waste container until the
paint is ushed out of the hose and solvent is coming out
of the gun.
11. Continue to trigger the spray gun into the waste container
until the solvent coming out of the gun is clean.
For long-term or cold weather storage, pump
mineral sprits through the entire system.
12. Follow the “Pressure Relief Procedure” found in the
Operation section of this manual.
13. Store the sprayer in a clean, dry area.
Do not store the sprayer under pressure.
5.2 CLEANING THE SPRAYER
1. Follow the “Pressure Relief Procedure” found in the
Operation section of this manual, section 4.5.
2. Remove the gun tip and tip guard and clean with a brush
using the appropriate solvent.
3. Place the siphon tube into a container of the appropriate
solvent.
Use only compatible solvents when cleaning
out oil based enamels, lacquers, coal tar, and
tention
4. Place the bleed hose into a metal waste container.
5. Set the pressure to minimum by turning the pressure
6. Turn the relief valve to PRIME (k circulation).
7. Start the engine (refer to section 4.2).
8. Allow the solvent to circulate through the sprayer and
epoxies. Check with the uid manufacturer for
the recommended solvent.
control knob fully counterclockwise.
ush the paint out of the bleed hose into the metal waste
container.
tention
5.3 CLEANING UNIT FROM OUTSIDE
Never spray down the unit with a high-pressure
washer or high-pressure steam cleaners.
Do not put the high-pressure hose into solvents.
Use only a wet cloth to wipe down the outside of
the hose.
Wipe down unit externally with a cloth which has been
immersed in a suitable cleaning agent.
17
cleanup
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PL3500
5.4 SUCTION FILTER
A clean suction lter always guarantees maximum
feed quantity, constant spraying pressure and
problem-free functioning of the unit.
1. Screw o the lter (Fig. 10) from suction tube.
2. Clean or replace the lter.
Carry out cleaning with a hard brush and an appropriate
cleaning agent.
5.5 CLEANING THE HIGHPRESSURE FILTER
Clean the lter cartridge regularly.
A soiled or clogged high-pressure lter can cause
a poor spray pattern or a clogged tip.
1. Follow the “Pressure Relief Procedure” found in the
Operation section of this manual, section 4.5.
2. Unscrew the lter housing (Fig. 11, Item 1) with a strap
wrench.
3. Pull the lter cartridge (2) from the lter support (3).
4. Clean all the parts with the corresponding cleaning agent.
If necessary, replace the lter cartridge.
5. Check the O-ring (4), replace it if necessary.
6. Place the lter insert (5) against the lter support (3). Slide
the lter cartridge (2) over the bearing spring.
7. Screw in lter housing (1) and tighten it as far as possible
with the strap wrench.
tention
5
4
2
3
1
The pulsation dampener (6) carries a lifetime
warranty.
The pulsation dampener contains nitrogen gas
and should never be opened. Tampering with
the pulsation dampener (i.e. removing the four
bolts on the dampener face) will void the lifetime
warranty.
Contact Titan Technical Service at 1-800-5265362 if you believe the pulsation dampener
requires service.
18
cleanup / serVicing
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PL3500
6 SERVICING
5.6 CLEANING AIRLESS SPRAY GUN
Clean the spray gun after each use.
1. Rinse airless spray gun with an appropriate cleaning agent.
2. Clean tip thoroughly with appropriate cleaning agent so
that no coating material residue remains.
3. Thoroughly clean the outside of the airless spray gun.
INTAKE FILTER IN AIRLESS SPRAY GUN FIG. 12
1. Unclip the top of the trigger guard (1) from the gun head.
2. Using the bottom of the trigger guard as a wrench, loosen
and remove the handle assembly (2) from the gun head.
3. Pull the old lter (3) out of the gun head. Clean or replace.
4. Slide the new lter, tapered end rst, into the gun head.
5. Thread the handle assembly into the gun head. Tighten
with the trigger wrench.
6. Snap the trigger guard back onto the gun head.
6.1
MINIMUM CHECK BEFORE EVERY STARTUP:
1. Check the high-pressure hose and spray gun connections.
CHECK AT PERIODICAL INTERVALS:
1. Check inlet and outlet valve accordingly for wear. Clean it
2. Check all lter inserts (spray gun, suction system and
GENERAL SERVICING
We strongly recommend having an annual check
carried out by technicians for safety reasons.
Please observe all the applicable national
regulations.
and replace worn out parts.
pump lter), clean and replace if necessary.
6.2 HIGHPRESSURE HOSE
Inspect the high-pressure hose visually for any notches or
bulges, in particular at the transition in the ttings. It must be
possible to turn the union nuts freely. A conductivity of less
than 1 MΩ must exist across the entire length.
Have all the electric tests performed by an
Authorized Titan Service Center.
tention
3
The risk of damage rises with the age of the highpressure hose.
Titan recommends replacing high-pressure
1
2
hoses after 6 years.
19
serVicing
PL3500
6.3 BASIC ENGINE MAINTENANCE GAS ENGINE
• For detailed engine maintenance and technical
specications refer to the separate gasoline engine manual.
• All service to the engine should be performed by a dealer
authorized by the engine manufacturer.
• Use a premium quality motor oil. 10W30 is recommended
for general all temperature use. Other viscosities may be
required in other climates.
• Use only a (NGK) BR-6HS spark plug. Gap the plug to 0.028
to 0.031 In. (0.7 to 0.8 mm) Always use a spark plug wrench.
DAILY
1. Check engine oil level, and ll as necessary.
2. Check gasoline level, and ll as necessary.
Always follow the fueling procedure outlined
earlier in this manual.
FIRST 20 HOURS
• Change engine oil.
ENGINE OPERATION AND SERVICE
• Clean and oil air lter pad on gasoline engine every 25
hours or once weekly. Do not permit the air intake screen
around the y wheel of the gas engine to load up with paint
or trash. Clean it regularly. The service life and eciency
of the gas engine model depends upon keeping the
gasoline engine running properly. Change the oil in the
engine every 100 hours. Failure to observe this may result
in engine overheating. Consult the engine manufacturer’s
service manual provided.
• To conserve fuel, service life, and eciency of the sprayer,
always operate the gasoline engine at the lowest RPM at
which it runs smoothly without laboring and delivers the
amount required for the particular painting operation.
Higher RPM does not produce higher working pressure.
• The warranty on gasoline engines or electric motors is
limited to the original manufacturer.
EVERY 100 HOURS
• Change engine oil.
• Clean the sediment cup.
• Clean and re-gap the spark plug.
• Clean the spark arrestor.
WEEKLY
• Remove the air lter cover and clean the element. In
very dusty environments, check the lter daily. Replace
the element as needed. Replacement elements can be
purchased from your local engine manufacturer dealer.
20
trouBlesHooting
PL3500
6.4 TROUBLESHOOTING
Type of malfunction What else? Possible cause Measures for eliminating the malfunction
Unit does not start Engine out of gas Fill engine with gas
Unit does not suck in Air bubbles do not exit
at the return hose
Air bubbles exit from
the return hose
Unit does not
generate pressure
Unit has sucked in air Air in the oil circuit Bleed the oil circuit in the unit by turning the
Unit reached pressure,
but the pressure
collapses during
spraying.
Unit reached pressure,
but the pressure
collapses during
spraying.
Inlet valve clogged Press the inlet valve button until the stop is
reached several times by hand
Inlet/outlet valve soiled /
foreign bodies drawn in
/ worn
Pressure control valve
turned down completely
Unit is sucking in outside
air
Suction lter clogged Check the suction lter. If necessary, clean/
Paint cannot be worked
in this state. Due to its
properties the paint clogs
the valves (inlet valve)
and the delivery rate is
too low.
Clogged gun lter does
not let enough paint pass
Tip clogged Clean the tip (-> refer to Section 4.6)
Remove the valves and clean then (-> refer to
Section 7.2/7.3) / replace worn parts
Turn the pressure control valve to the right
until the stop is reached
Check: Suction system tightened properly?
Cleaning connection (if available) at rigid
suction tube screwed tight and not leaking?
Inlet valve button leaky? -> Replace wiper and
O-ring (-> refer to Section 7.1)
pressure control valve completely to the left
and let it run approx. 2 – 3 min. Then turn the
pressure control valve to the right and set
the spraying pressure (repeat process several
times, if necessary).
replace
Dilute the paint
Check/clean the (high-pressure lter) gun lter
Unit does not generate
the max. pressure
possible. Paint
nevertheless exits at
the return hose.
21
Relief valve defective Please contact Titan Customer Service
repairs
7 REPAIRS
PL3500
Prior to making any repairs, make sure to perform
the Pressure Relief Procedure, section 4.5.
7.1 INLET VALVE PUSHER
1. Use a 17 mm wrench to screw out the inlet valve pusher
(Fig. 15, item 1).
2. Replace the wiper (2) and O-ring (3).
1
3
2
INSTALLATION
1. Insert the inlet valve (2) into the housing (1) and secure with
the clasp (3). Ensure that the (black) seal (5) is mounted in
the trigger housing.
2. Screw the unit from the housing and the inlet valve into the
paint section. The same (black) seal (6) has to be mounted
down inside the paint section.
3. Tighten the trigger housing with the 30 mm wrench and
tighten with three light blows of the hammer on the end
of the wrench. (Corresponds to approx. 90 Nm tightening
torque).
1
3
5
4
2
6
7.2 INLET VALVE
1. Place a 30 mm wrench on the housing (Fig. 16, item 1).
2. Loosen the housing (1) with light blows of a hammer on
the end of the wrench.
3. Screw out the housing with the inlet valve (2) from the
paint section.
4. Remove the clasp (3) using a screwdriver.
5. Place the 30 mm wrench on the inlet valve (2). Turn out the
inlet valve carefully.
6. Clean the valve seat (4) with a cleaning agent and brush
(ensure that no brush hairs are left behind).
7. Clean the seals (5, 6) and check for damage. Replace, if
necessary.
8. Check all the valve parts for damage. In case of visible wear
replace the inlet valve.
22
repairs
PL3500
7.3 OUTLET VALVE
1. Use a 22 mm wrench to remove the outlet valve from the
paint section.
2. Carefully remove the clasp (Fig. 17, pos. 1) using a
screwdriver. The compression spring (2) presses ball (4)
and valve seat (5) out.
3. Clean or replace the components.
4. Check the O-ring (7) for damage.
5. Check the installation position when mounting the spring
support ring (3) (clipped onto spring (2)), outlet valve seat
(5) and seal (6), refer to gure.
7.4 PRESSURE CONTROL VALVE
Only have the pressure control valve (1) replaced
by an Authorized Titan Service Center.
The max. operating pressure has to be reset by
an Authorized Titan Service Center.
1
7
1
2
3
4
5
6
7.5 TYPICAL WEAR PARTS
Despite the use of high-quality materials the highly abrasive
eect of the paints means that wear can occur at the following
parts:
INLET VALVE (spare part Order No.: 0344700)
For replacing refer to Section 7.2
(failure becomes noticeable through performance loss and/or
poor or no suction)
OUTLET VALVE (spare part Order No.: 0341702)
For replacing refer to Section 7.3
23
appendix
8 APPENDIX
PL3500
8.1
SELECTION OF TIP
To achieve faultless and rational working, the selection of the
tip is of the greatest importance.
In many cases the correct tip can only be determined by means
of a spraying test.
SOME RULES FOR THIS:
The spray jet must be even.
If streaks appear in the spray jet the spraying pressure is either
too low or the viscosity of the coating material to high.
REMEDY: Increase pressure or dilute coating material. Each
pump conveys a certain quantity in proportion to the size of
the tip:
The following principle is valid: large tip = low pressure
small tip = high pressure
There is a large range of tips with various spraying angles.
8.2 SERVICING AND CLEANING OF AIRLESS
HARDMETAL TIPS
STANDARD TIPS
If a dierent tip type has been tted, then clean it according to
manufacturer’s instructions.
The tip has a bore processed with the greatest precision. Careful
handling is necessary to achieve long durability. Do not forget
the fact that the hard-metal insert is brittle! Never throw the tip
or handle with sharp metal objects.
The following points must be observed to keep the tip
clean and ready for use:
1. Follow the “Pressure Relief Procedure” found in the
Operation section of this manual, section 4.5.
2. Remove the tip from the spray gun.
3. Place tip in an appropriate cleaning agent until all coating
material residue is dissolved.
4. If there is high-pressure air available, blow out tip.
5. Remove any residue by means of a sharp wooden rod
(toothpick).
6. Check the tip with the help of a magnifying glass and, if
necessary, repeat points 3 to 5.
8.3 ACCESSORIES
PART NO. DESCRIPTION
SPRAY GUNS
0538104 RX-80 with striping tip
0538005 RX-80 4 nger with TR-1 Tip
0538006 RX-80 2 nger with TR-1 Tip
0550060 S-3 spray gun
SPRAY TIPS AND ACCESSORIES
697-xxx TR-1 striping tip*
694-xxxxxxx TR-2 striping tip*
0289228 No Build Tip Guard
651-139 Tip Swivel
661-020 Tip seat and seal kit (5 pack)
FILTERS
0089957 Coarse Mesh Filter (Green)
0089958 Medium Mesh Filter (White)
0089959 Fine Mesh Filter (Yellow)
0089960 Extra Fine Mesh Filter (Red)
LINE STRIPER ACCESSORIES
759-130 Paint Hopper
0290038A LineSite
759-150 Side Striper
424-826 Bead Dispenser, 1st Gun Kit, 4–6” line width
424-840 Bead Dispenser, 1st Gun Kit w/Hopper, 12” line
width
0290181 Bead Dispenser bracket kit (required for Bead
Dispenser)
0290180 Ball hitch kit
0290182 Hitch bracket (required for LazyLiner)
0290040 LazyLiner Elite
0290041 LazyLiner Pro
0290953 HandiBead
0290623 Spray Shield
0290932 Stencil kit 1
0290933 Stencil kit 2
0290934 Stencil kit 3
LUBRICANTS AND CLEANERS
314-482 Liquid Shield™ 1 Quart
0297055 Pump Shield™, 12 oz.
0508071 Paint Mate 1 Quart
24
* Go to www.titantool.com for tip sizes
Warranty
PL3500
WARRANTY
Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered
by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty
published by Titan, Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to
Titan’s reasonable satisfaction, are shown to be defective within twelve (12) months after sale to the End User. This warranty applies
only when the unit is installed and operated in accordance with the recommendations and instructions of Titan.
This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty
installation, substitution of non-Titan component parts, or tampering with the unit in a manner to impair normal operation.
Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the
factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User
transportation prepaid.
THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT
LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW.
THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN
THE EXPRESS WARRANTY. IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR
CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED
BY LAW.
TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN.
THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE
WARRANTY, IF ANY, OF THEIR MANUFACTURER. TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING
ANY CLAIM FOR BREACH OF THESE WARRANTIES.
United States Sales & Service
Phone:
1-800-526-5362
Fax:
1-800-528-4826
1770 Fernbrook Lane
Minneapolis, MN 55447
www.titantool.com
25
international@titantool.com
www.titantool-international.com
International
Fax: 1-763-519-3509
1770 Fernbrook Lane
Minneapolis, MN 55447
ÜBersetzung der originalBetrieBsanleitung
Warnung!
Achtung: Verletzungsgefahr durch Injektion!
Airless-Geräte entwickeln extrem hohe Spritzdrücke.
Niemals Finger, Hände oder andere Körperteile mit dem Spritzstrahl
in Berührung bringen!
1
Nie die Spritzpistole auf sich, Personen und Tiere richten.
Nie die Spritzpistole ohne Spritzstrahl-Berührungsschutz benutzen.
Behandeln Sie eine Spritzverletzung nicht als harmlose Schnittver-
letzung. Bei einer Hautverletzung durch Beschichtungssto oder
Lösemittel sofort einen Arzt aufsuchen zur schnellen, fachkundigen
Behandlung. Informieren Sie den Arzt über den verwendeten
Beschichtungssto oder das Lösemittel.
PL3500
2
3
Vor jeder Inbetriebnahme sind gemäß Betriebsanleitung folgende
Punkte zu beachten:
1. Fehlerhafte Geräte dürfen nicht benutzt werden.
2. Titan-Spritzpistole sichern mit Sicherungshebel am Abzugsbügel.
3. Erdung sicherstellen.
4. Zulässigen Betriebsdruck von Hochdruckschlauch und Spritzpistole
überprüfen.
5. Alle Verbindungsteile auf Dichtheit prüfen.
Anweisungen zur regelmäßigen Reinigung und Wartung des
Gerätes sind streng einzuhalten.
Vor allen Arbeiten am Gerät und bei jeder Arbeitspause folgende
Regeln beachten:
1. Spritzpistole und Hochdruckschlauch druckentlasten.
2. Titan-Spritzpistole sichern mit Sicherungshebel am Abzugsbüge.
3. Gerät ausschalten.
26
Achte auf Sicherheit!
inHalt
PL3500
1 SICHERHEITSVORSCHRIFTEN FÜR DAS
AIRLESSSPRITZEN _____________________ 28
1.1 Erklärung der verwendeten Symbole _____________28
1.2 Sicherheitsrisiken _____________________________ 28
1.3 Benzinmotoren-Betriebssicherheit _______________30
1.4 Betanken (Benzinmotor) _______________________31
2 ANWENDUNGSÜBERSICHT ______________32
2.1 Einsatzgebiete _______________________________32
2.2 Beschichtungsstoe __________________________32
3 GERÄTEBESCHREIBUNG _________________33
3.1 Airless-Verfahren _____________________________33
3.2 Funktion des Gerätes __________________________ 33
3.3 Erklärungsbild ______________________________34
3.4 Technische Daten ____________________________35
4 BEDIENUNG ____________________________36
4.1 Einstellungen ________________________________36
4.2 Start des Benzinmotors ________________________37
4.3 Vorbereitung eines neuen Spritzgeräts ___________37
4.4 Vorbereitung der Farbe ________________________38
4.5 Vorgehensweise bei Druckentlastung ____________39
4.6 Das Laufrad bedienen _________________________39
4.7 Eine verstopfte Düse reinigen ___________________ 39
4.8 Arbeitsunterbrechung _________________________ 40
4.9 Handhabung des Hochdruck-schlauches __________ 40
5 REINIGUNG ____________________________41
5.1 Besondere Reinigungshinweise bei Verwendung
entflammbarer Lösungsmittel __________________41
5.2 Reinigung des Spritzgeräts _____________________41
5.3 Gerätereinigung von außen ____________________41
5.4 Ansauglter _________________________________42
5.5 Hochdrucklter reinigen _______________________42
5.6 Reinigung der Airless-Spritzpistole _______________ 43
6 WARTUNG _____________________________43
6.1 Allgemeine Wartung __________________________43
6.2 Hochdruckschlauch ___________________________43
6.3 Einfacher Unterhalt des Motors (Benzinmotor) _____44
6.4 Hilfe bei Störungen ___________________________45
7 REPARATUREN AM GERÄT _______________46
7.1 Einlassventildrücker ___________________________ 46
7.2 Einlassventil _________________________________46
7.3 Auslassventil_________________________________47
7.4 Druckregelventil _____________________________47
7.5 Typische Verschleißteile _______________________47
8 ANHANG ______________________________48
8.1 Düsenauswahl _______________________________48
8.2 Wartung und Reinigung von
Airless-Hartmetall-Düsen _______________________48
8.3 Zubehör ____________________________________48
GARANTIE __________________________________ 49
ERSATZTEILE _______________________________ 74
Ersatzteilliste Hauptbaugruppe ____________________ 74/75
Ersatzteilliste Wagen I ___________________________ 76/77
Ersatzteilliste Wagen II ___________________________ 78/79
Ersatzteileliste Pumpenbaugruppe _________________ 80/81
Ersatzteilliste Hochdrucklter ________________________82
Ersatzteileliste Auslassventilbaugruppe ________________83
Ersatzteileliste Kolbenbaugruppe _____________________84
Ersatzteilliste Syphonschlauchbaugruppe ______________85
Ersatzteileliste Baugruppe Pistolenhalter ____________ 86/87
EINSTELLUNGEN SPRITZPISTOLE ______________ 88
TR1 STREIFENDÜSENTABELLE ________________89
27
sicHerHeitsVorscHriften
i
Eine unter hohem Druck stehende Flüssigkeit,
Bindegewebe eindringen und so zu schweren
Behandeln Sie eine Spritzverletzung nicht
als harmlose Schnittver-letzung. Bei einer
Hautverletzung durch Beschichtungssto
oder Lösemittel sofort einen Arzt aufsuchen
zur schnellen, fachkundigen Behandlung.
PL3500
1 SICHERHEITSVORSCHRIFTEN FÜR
DAS AIRLESSSPRITZEN
1.1
Diese Bedienanleitung enthält Informationen, die der Benutzer
vor Verwendung des Geräts gründlich durcharbeiten muss. In
Bereichen, die mit den folgenden Symbolen gekennzeichnet
sind, besonders vorsichtig arbeiten und alle Sicherheitshinweise
beachten.
ERKLÄRUNG DER VERWENDETEN SYMBOLE
Dieses Symbol verweist auf eine
potenzielle Gefahr, die zum Tode
oder zu schweren Verletzungen
führen kann. Hier nden Sie wichtige
Sicherheitsinformationen.
Dieses Symbol weist auf eine potenzielle
Gefahr für Sie bzw. das Gerät hin. Unter
Achtung
diesem Symbol nden Sie wichtige
Informationen, wie Sie Schäden an dem
Gerät und Verletzungsgefahr vermeiden.
Injektionsgefahr
Brandgefahr durch Lösemittel und
Farbdämpfe
Explosionsgefahr durch Lösemittel,
Farbdämpfe und ungeeignete Materialien
Verletzungsgefahr durch das Einatmen von
schädlichen Dämpfen
Hinweise enthalten wichtige Informationen,
die beachtet werden sollten.
1.2 SICHERHEITSRISIKEN
GEFAHR: VERLETZUNG DURCH
FLÜSSIGKEITEN UNTER DRUCK
wie sie von diesem Gerät erzeugt wird, kann die
Haut durchdringen und in das darunter liegende
Verletzungen und selbst zur Amputation führen.
Informieren Sie den Arzt über den verwendeten
Beschichtungssto oder das Lösemittel.
VORSICHTSMASSNAHMEN:
• NIEMALS die Spritzpistole auf Körperteile halten.
• NIEMALS mit Körperteilen den Flüssigkeitsstrahl berühren.
NIEMALS mit dem Körper eine Leckstelle im Druckschlauch
berühren.
• NIEMALS die Hand vor die Düse der Spritzpistole
halten. Handschuhe stellen keinen sicheren Schutz vor
Verletzungen durch injizierte Flüssigkeiten dar.
• STETS den Auslöser der Spritzpistole verriegeln, die Pumpe
ausschalten und den Druck vollständig entspannen,
bevor Wartungs- und Reinigungsarbeiten, Durchsichten,
Düsenwechsel oder ähnliche Arbeiten durchgeführt
werden oder das Gerät unbeaufsichtigt gelassen wird.
Auch nach dem Ausschalten des Motors steht das Gerät
noch unter Druck. Das Ventil PRIME/SPRAY (Vorfüll-/
Sprühventil) bzw. das Druckentlastungsventil müssen
in ihren Sollpositionen stehen, um den Systemdruck zu
entspannen.
• STETS den Düsenschutz aufsetzen, wenn Spritzarbeiten
durchgeführt werden. Der Düsenschutz stellt einen
gewissen Schutz dar, ist aber vor allem als Warnvorrichtung
gedacht.
• STETS die Spritzdüse entfernen, bevor das System gereinigt
oder gespült wird.
• NIEMALS eine Spritzpistole ohne funktionsfähige
Auslöserverriegelung und ohne Auslöserbügel verwenden.
• Das gesamte Zubehör muss mindestens für den maximalen
Betriebsdruckbereich des Spritzgeräts zugelassen sein.
Dazu gehören Spritzdüsen, Spritzpistolen, Verlängerungen
und Schlauch.
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