Tisch Environmental TE-5170DV-BL, TE-5170DV Operation Manual

OPERATIONS MANUAL
TE-5170DV-BL Total Suspended Particulate
Volumetric Flow Controlled High Volume Air Sampler
Tisch Environmental, Inc.
Village of Cleves, Ohio 45002
Toll Free: (877) 263 -7610 (TSP AND-PM10)
Direct: (513) 467-9000
FAX: (513) 467-9009
sales@tisch-env.com
www.tisch-env.com
TE-5170DV-BL 2 Operations Manual
TE-5170DV-BL TSP VFC
Welcome
We are the experts in high volume air sampling, lead sampling, lead samplers, particulate monitoring, particulate emissions, pesticide monitoring, pesticide sampling, total suspended particles, particulate sampler, Federal Reference Method PM-10, Federal Reference Method PM2.5, EPA Method TO-4A, EPA Method TO-9A, EPA Method TO-13A. TEI is a family business located in the Village of Cleves, Ohio. TEI employs skilled personnel who average over 20 years of experience each in the design, manufacture, and support of air pollution monitoring equipment. Our modern well-equipped factory, quality philosophy and experience have made TEI the supplier of choice for air pollution monitoring equipment. Now working on the fourth generation, TEI has state-of-the-art manufacturing capability and is looking into the future needs of today's environmental professionals.
Assistance
If you encounter problems or require detailed explanations, do not hesitate to contact Tisch Environmental offices by e-mail or phone.
Toll Free: (877) 263 -7610 (TSP AND-PM10) Direct: (513) 467-9000 FAX: (513) 467-9009
sales@tisch-env.com www.Tisch-Env.com
TE-5170DV-BL 3 Operations Manual
Table of Contents
Introduction _______________________________________________________________________ 6
EPA Standards ___________________________________________________________________________ 6
Safety Precautions _______________________________________________________________________ 6
Important Safety Instructions ______________________________________________________________ 6
Electrical Installation _____________________________________________________________________ 7
Do Not Abuse Cords ______________________________________________________________________ 7
Extension Cords__________________________________________________________________________ 7
Product Description _________________________________________________________________ 8
Introduction ____________________________________________________________________________ 8
Applications ____________________________________________________________________________ 8
Calibration Requirements __________________________________________________________________ 8
Calibration Kits __________________________________________________________________________ 9
Parts _________________________________________________________________________________ 10
Assembly _________________________________________________________________________ 13
Gabled Roof Assembly ___________________________________________________________________ 14
Electrical Set-Up ________________________________________________________________________ 16
Operations ________________________________________________________________________ 17
Calibration Procedure ____________________________________________________________________ 17
Example Calculations ____________________________________________________________________ 22
Sampler Operation ______________________________________________________________________ 29
Timer Preparation _______________________________________________________________________ 31
Troubleshooting ___________________________________________________________________ 33
Maintenance and Care ______________________________________________________________ 35
Warranty _________________________________________________________________________ 36
Assembly Drawings _________________________________________________________________ 37
TE-5170DV-BL 4 Operations Manual
TE-5003V Filter Holder ___________________________________________________________________ 37
Calibration Worksheets _____________________________________________________________ 38
Calibration Certificate _______________________________________________________________ 40
TE-5170DV-BL 5 Operations Manual
Introduction
EPA Standards
The following manual will instruct you in the unpacking, assemblage, operation, calibration, and usage of the corresponding Tisch Environmental product. For information on air sampling principles, procedures and requirements and to ensure compliance with government regulations please contact the local Environmental Protection Agency Office serving your area or visit www.epa.gov.
Safety Precautions
Before using Tisch Environmental products, always be sure to review the corresponding operations manuals and take all necessary safety precautions. Tisch Environmental products are to be used only for the purposes specified by operations manuals and by Tisch Environmental personnel. Tisch Environmental cannot guarantee the safe usage of its instruments in procedures that do not adhere to Tisch Environmental guidelines and standards. If you have concerns about the safety of your product or questions about safe practices, contact Tisch Environmental by phone or e-mail to speak with a representative.
Important Safety Instructions
Read and understand all instructions. Do not dispose of these instructions. Failure to follow all instruction listed in this manual may result in electric shock, fire, and/or personal injury. When using an electrical device, basic precautions must always be followed, including the precautions listed in the safety section of this manual. Never operate this unit in the presence of flammable materials or vapors are present as electrical devices may produce arcs or sparks that can cause fire or explosions. Always disconnect power supply before attempting to service or remove any components. Never immerse electrical parts in water or any other liquid. Always avoid body contact with grounded surfaces when plugging or unplugging this device is wet or dangerous conditions.
TE-5170DV-BL 6 Operations Manual
Electrical Installation
Installation must be carried out by specialized personal only, and must adhere to all local safety rules. This unit can be used for different power supply versions; before connecting this unit to the power line, always check if the voltage shown on the serial number tag corresponds to the one on your power supply. This product does use grounded plugs and wires. Grounding provides the path of least resistance for electrical currents, thereby reducing the risk of electric shock to users. This system is equipped with electrical cords with internal ground wires and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided. If plug will not fit outlet, have the proper corresponding outlet installed by a professional, qualified electrician.
Do Not Abuse Cords
In the event that any electrical component of this system needs to be transported, DO NOT carry the unit by its power cord or unplug the unit by yanking the cord from the outlet. Pull the plugs, not the cords, to reduce risk of damage to unit. Keep all cords away from heat, oil, sharp objects, and moving parts.
Extension Cords
It is always advisable to use the shortest extension cord possible. Grounded units require a three-wire extension cord. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wires results in serious changes in voltage, resulting in a loss of power and possible damage to equipment. It is recommended to only use 10-gauge extension cords for this product. Never use cords that exceed one hundred feet. Outdoor extension cords must be marked with the suffix “W-A” (or “W” in Canada)to indicate that it is suitable for outdoor usage. Always ensure that extension cords are properly wired and in good electrical condition. Always replace damaged extension cords immediately, or seek repair from qualified electricians before further use. Remember to protect extension cords from sharp objects, excessive heat, and damp or wet conditions.
TE-5170DV-BL 7 Operations Manual
Product Description
Introduction
The High Volume Air Sampler (also known as a lead sampler) is the recommended instrument for sampling large volumes of air for the collection of TSP (Total Suspended Particulate). The physical design of the sampler is based on aerodynamic principles that result in the collection of particles of 100 microns (Stokes Equivalent Diameter) and less. The TE-5170DV-BL TSP VFC sampler consists of a TE-5001 Anodized Aluminum Shelter, TE-5001-10 Gabled Roof Assembly, TE-5070-BL Brushless Blower Motor Assembly, TE-5003V 8”x10” Stainless Steel Filter Holder with pressure tap, TE-5030 30” Water Manometer, TE-10618 Male Stagnation fitting, TE- 5009 Continuous flow/pressure recorder, TE-10557TSP-BL Volumetric Flow Controller, and TE-303 Digital Timer/Elapsed Time Indicator(110volt installations require TE-10965 step up transformer..
Applications
Ambient air monitoring to determine suspended particulate levels relative to air
quality standards.
Impact of a specific source on ambient levels of suspended particulates by
incorporating a "wind-direction-activation" modification which permits the sampler to operate only when conditions are such that a source-receptor relationship exists.
Monitoring of enclosed environments for relatively high levels of particulate
matter, particularly toxic materials.
Monitoring of emissions from large diameter vents where physical conditions
preclude the use of conventional stack-testing equipment.
Calibration Requirements
TE-5170DV-BL TSP VFC High Volume Air Sampler should be calibrated:
Upon installation After any motor maintenance Once every quarter (three months) After 360 sampling hours
TE-5170DV-BL 8 Operations Manual
Calibration Kits
The TE-5028 is the calibration kit available for use with the TE-5170DV-BL TSP VFC High Volume Air Sampler.
The TE-5028 is the preferred method to calibrate the TE-5170DV-BL VFC TSP High Volume Air Sampler. It simulates change in the resistance by merely rotating the knob on the top of the calibrator. The infinite resolution lets the technician select the desired flow resistance. The TE-5028 calibration kit includes: carrying case, 30” slack tube water manometer, adapter plate, 3’ piece of tubing, and TE-5028A orifice with flow calibration certificate. Optional electronic manometer is available.
Each TE-5028A is individually calibrated on a primary standard positive displacement device (Rootsmeter) which is directly traceable to NIST.
** It is recommended by the EPA that each calibrator should be re-calibrated annually. (1998 Code of Federal Regulations Parts 50 to 51, Appendix B to Part 50, Reference Method for the Determination of Suspended Particulate Matter in the Atmosphere, 9.2.5 page 29.)
TE-5170DV-BL 9 Operations Manual
TSP VFC System with brushless motor and digital timer
TE-5170DV-BL 110volt, 60hz
Brushless Blower Motor
TE-5070-BL 110volt and 220volt
Volumetric Flow Controller(attached to motor)
TE-10557TSP-BL
Digital Timer
TE-303 110volt
Parts
1. Shelter Box - 48" x 20" x 20" 72 lbs
TE-5170DV-BL 10 Operations Manual
24 Hour Chart recorder
TE-5009 110volt. 60hz
Filter Holder
TE-5003V
30” Water Manometer
TE-5030
Male Stagnation Fitting
TE-10618
Bulkhead Fitting(attached to shelter)
TE-10617
Box of Recorder Charts
TE-106
TE-5170DV-BL 11 Operations Manual
Gabled Roof
TE-5001-10
Step Up Transformer 110volt to 220volt
TE-10965
2. Lid Box - 19" x 14" x 14" 9 lbs
3. Transformer(only for 110volt instalations) 13” x 10” x 9” 30lbs
*** Save the shipping containers and packing material for future use.
TE-5170DV-BL 12 Operations Manual
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