Tinkerine Studio LITTO Assembly Manual

ASSEMBLY MANUAL
TINKERINE STUDIO
3D Printer + Creative Solution
CONTENTS
TINKERINE
STUDIO
STUDIO
Safety Instructions
Litto at a Glance
Before You Start
Z-Platform
Litto Frame pt.1
Litto Frame pt.2
Gantry pt.1
Gantry pt.2
Gantry pt.3
Carriage
Electronics / Spool Holder
Print Bed
3
4
6
7
8
13
21
27
38
46
50
59
67
Wiring
Preliminary Run Through
71
75
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TINKERINE
STUDIO
STUDIO
IMPORTANT SAFETY INSTRUCTIONS
WARNING
!
SHARP EDGES
printer to ensure no sharp edges will cut you. Inspect the printer for any damage prior to use.
! WARNING
HOT SURFACE
Motor surfaces become hot during operation.
Hotend and heater cartridge become hot during operation.
DO NOT touch hot surfaces, because they can cause severe burns.
Allow the hotend to cool before touching it without proper tools.
! WARNING
WARNING
!
FIRE
Use caution to minimize risk of re.Use caution during assembly and operation of the 3D
Always operate the printer a safe distance away from ammable items. Use in well-ventilated areas.
DO NOT place a storage cover on the unit during operation. Only place a cover on the printer after it has thoroughly cooled down.
!
WARNING
SHOCK
There is a danger of electric shock.
Use only undamaged electrical chords.
DO NOT touch bare wires or receptacles.
DO NOT touch the 3D printer or chords if hands are wet.
Ensure that all cords are free of damage before connecting to the power supply.
Ensure that you have a sufcient electrical supply for supporting the requirements of the motor.
RISK TO BREATHING
Always use your 3D printer in a well-ventilated and clean area.
Gas emitted by melting of Polylactide (PLA) or Acrylonitrile butadiene styrene (ABS) can contain contaminants that are harmful to breathe.
Never breathe the air that comes directly out of the hotend. This air is not suitable for breathing.
If you feel ill from breathing while operating your 3D printer, stop and seek medical attention immediately.
!
WARNING
Fragile
Electrical pins and sensors are delicate. Handle with care.
Unless instructed, DO NOT force components together.
Read the instructions carefully to prevent damaing parts during assembly or operation.
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TINKERINE
LITTO AT A GLANCE
CARRIAGE
STUDIO
STUDIO
HOTEND COOLING FAN
Y-AXIS BEARING CAP
Z-AXIS
SMOOTH ROD
X-AXIS BEARING CAP
Z-AXIS THREADED ROD
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TINKERINE
LITTO AT A GLANCE
STUDIO
STUDIO
EXTRUDER MOTOR
MOTOR COMPARTMENT
EXTRUDER
PRINT COOLING FAN
HOTEND
PRINT BED
Z-AXIS PLATFORM
SPOOL HOLDER
POWER SWITCH
USB CONNECTION
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TINKERINE
Litto Bill of Material
STUDIO
STUDIO
Litto Laser Panels (1) Hotend (1) Cartridge heater (1) Thermistor (1) Extruder motor (1) Extruder bearing (1) Cooling fan ducts (1) Filament guiding tube (1) 164mm GT2 belt (1) 188mm GT2 belt (2) 423mm GT2 belts (2) 454mm GT2 belts
(8) Brass slider bushing (8) 608ZZ ball bearings (4) LM8 linear bearings (8) Pulleys + (8) 3x5mm set screws (2) 36-tooth pulleys (8) Aluminum rods (1) Bed plate (3) Calibration springs (3) Mechanical endstops (3) Brass Thumb Screw (2) LED strips (2) 40mm cooling fans (1) 50mm cooling fans (3) NEMA17 stepper motors (1) NEMA17 stepper motor with threaded rod (1) Arduino MEGA 2560 (1) RAMPS 1.4 (4) A4988 stepper drivers (1) Power supply (1) Power switch (1) Female power plug (1) Power cord (1) USB cable
(30) M3 x 10 screws (85) M3 x 16 screws (12) M3 x 20 screws (8) M3 x 25 screws (15) M3 x 35 screws (3) M3 x 25 athead (1) M4 x 16 screws (3) M4 x 20 screws (10) M3 washers (100) M3 nuts (1) M4 washers (10) M4 nuts (2) Wires (Arduino to Power)
Tool List
Included In Kit
(1) M4 Allen Key (1) M3 Allen Key (1) 1.5mm Hex Key (2) Zip Ties
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TINKERINE
STUDIO
STUDIO
Before you Start
Before you attempt to assemble any of part the Ditto / Litto 3D Printer, it is imperative that you read the build instructions fully and ensure you understand every part of the instruction. While Tinkerine Studio provides warranty for all parts of the 3D printer, this does not cover damage caused by not following the instruction manual or other end-user error.
Go down the BoM (Bill of Material) and tools checklist and ensure that you have all the required parts to assemble the Ditto 3D Printer. Extra screws have been included into the kit. If you nd anything missing, please contact us via e-mail at support@tinkerines.com
Give yourself plenty of room and clean space during the assembly process. This prevents delicate components like the electronics or bearings from being damage by dust or blunt force.
To ensure proper alignment of the panel and overall rigidity of the printer, it is highly recommended that the assembly is done on a at surface.
Wipe off any excess grease you nd on the screws with a napkin or an old towel. Screws are generally greased in order to prevent rusting during production. Cleaning off excess grease will keep your hands and printer clean during assembly.
Ditto is a rigid and robust 3D printer once assembled, however during the assembly process, extra care needs to be taken to make sure delicate parts require more precision than force to come together. If during the assembly process, you are unsure of the instructions, please contact us for support. Remember, unless instructed, no part in the assembly process should you need to exert a high amount of force to t pieces together.
Before starting calibration, ensure that all screws and pulley setscrews are properly tightened. Common calibration issues such as skipping and backlash are usually caused by loose pulleys and unsecured components.
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TINKERINE
Z - Platform Assembly
Parts Required
STUDIO
STUDIO
Lead Screw Nut
x1
M3x35 Screw
x14
Z-Base
M3x10 Screwx4M3x16 Screwx4M4x20 Screw
x1
Z-Bridge
x2
Bed Plate
M3 Nuts
x18
45mm Bearing
x2
Bearing Holder
Z-Arm
x4
Z-Arm
x2
Z-Arm
x2
Tools Required
M4 Allen Key
M3 Allen Key
1.
M3x10 (x4)
Screw nut comes attached to the lead screw motor. Remove from screw and wipe off excess grease before installation to bed.
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TINKERINE
STUDIO
STUDIO
2.
45mm Linear Bearing
3.
Insert a 45mm linear bearing into two bearing clips. Note the rounded edge on the clips should be facing the same direction. Check to make sure the bearing is fully seated into the clip and aligned in the middle. You will need two sets.
x2
Similar to Step 2, take two z-axis arms and wedge it into the other side of the linear bearing. At this point, check to see that there is no gaps and both sides are evenly press tted into the linear bearing. Do this for both sets.
4.
x2
Add the side arm panels to the existing assembly, note the different panels + orienta­tion of the arms shown in the picture.
Arm B
Arm A
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TINKERINE
5.
STUDIO
STUDIO
6.
Arm A
M3 Nut (x4)
M3x35 (x4)
One by one, insert the M3 Nut into the T-slots shown in the picture. Screw the four M3x35 screws in but do not tighten them all the way.
x2
Arm A
x2
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TINKERINE
STUDIO
STUDIO
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7.
8.
Arm A
Arm B
M3x35 (x6)
M3 Nut (x6)
Repeat step 6 and attach the second arm to the assembly.
Place the mid section into the respective slots on the assembly. One by one, insert the M3 nuts into the T-slots and secure with the M3x35 screw.
TINKERINE
9.
STUDIO
STUDIO
During this point, double check to make sure all panels are properly aligned and the top side of the bed is leveled with the arms. Tighten all screws.
10.
M3x16 (x4)
M4x20 (x1)
M3 Nut (x4)
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TINKERINE
Litto Frame Assembly pt.1
STUDIO
STUDIO
Parts Required
M3x16 Screw
x39
M3 Nuts
x39
Right Side Panel
Top Ring Panel
Tools Required
M3 Allen Key
Top Front Panel
Motor Bracket
Central Back Panel
Adhesive LED Strips
Left Side Panel
Z-Constraint A
Z-Constraint A
Base Panel
Bottom Bracket
Bottom Front Panel
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Z-Constraint C
TINKERINE
STUDIO
STUDIO
1.
Install the two Z-Constraints B as shown in the picture. Make sure to face the back panel the correct. Insert the constraint into the corrent tabs, place the M3 nuts in position and screw in the M3x16 screws from the other side.
Z-Constraint C
M3x16 (x4)
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TINKERINE
2.
M3 Nut (x2)
STUDIO
STUDIO
M3x16 (x2)
Install the top Z-Constraint A. Similar to the bottom Z-Constraint, insert the piece into the slots and secure with nut + screw.
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TINKERINE
Top Ring Panel
STUDIO
STUDIO
LED Strip (x2)
BACK
FRONT
Using the two LED light strip supplied in your kit, one-by-one peel off the backing to reveal the adhesive strip and stick the LED strip in the area shown in the picture. Make sure the LED is applied inbetween the T-Slot and edge of the inner ring.
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TINKERINE
3.
LED Side Facing Down
STUDIO
STUDIO
M3x16 (x4)
M3 Nut (x4)
Insert the top ring and and bottom plate into the back plate, then secure with T-Slots. For the top ring, the side with the led should be facing downward. Thread the LED wires into the hole shown in the picture.
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TINKERINE
4.
STUDIO
STUDIO
M3x16 (x10)
M3 Nut (x10)
Install the two side panels into the main body. Secure each side with ve M3x16 screws and nut. Make sure the panel with the power switch cutout is on the left side.
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TINKERINE
5.
STUDIO
STUDIO
M3x16 (x12)
M3 Nut (x12)
Install the top front and top bottom panels. At this point, you will want to make sure all the panels are properly aligned and leveled to a at surface. Due to the natural property of wood you wooden frame may not be perfectly tapered to the surface, however we can correct this later on once the other components are installed.
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TINKERINE
6.
STUDIO
STUDIO
Install the top and bottom brackets into the main body. You will need to insert some screws from the front of the machine.
M3x16 (x7)
M3 Nut (x7)
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TINKERINE
Litto Frame Assembly pt.2
Parts Required
STUDIO
STUDIO
M3x10 Screw
x6
Z-Constraint D
Z-Constraint B
M3x16 Screwx6M3x20 Screwx4M3x25 Screw
x2
Endstop Switch
x3
Endstop Spacer
x7
Z-Axis Smooth Rod (270mm)
x2
M3 Nuts
x12
Assembled Z-Platform
Lead Screw NEMA17 Stepper Motor
Tools Required
M3 Allen Key
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1.
TINKERINE
STUDIO
STUDIO
Z-Axis Rods (270mm)
Gently insert the Z-Axis smooth rods through the bottom Z-Constraint, linear bearing of the Z-Axis bed and nally the top Z-Constraint. If you feel there is any
amount of resistance once you reach the linear bearings within the z-axis arms, do not force it in. Pull the rod backwards gently and retry. Rotating the rod gently while inserting may help it slide in more easily. Take your time with the bearing, forcing the rod in will cause the bearing balls to dislodge.
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TINKERINE
2.
STUDIO
STUDIO
M3x16 (x6) M3 Nut (x6)
The Z-Axis rods should now sit ush within the bottom and top Z-Constraint. Attach Z-Constraint D to C, secure the two pieces together with three M3x16 screws each.
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