Timken M-Power Single-Point Lubricators User Manual

THE TIMKEN COMPANY
M-Power 300 Product Specifications
DESCRIPTION
1. Timken M-Power is an electromechanical automatic lubricator for discharging various types of grease and oil. M-Power drives can be used with 2.03 fl. oz. (60 cc), 4.05 fl. oz. (120 cc), or 8.45 fl. oz. (250 cc) lubricant cartridges.
2. The unit has two sets of dip switches:
• The VOLUME dip switches may be set to accommodate 2.03 fl. oz.
(60 cc), 4.05 fl. oz. (120 cc), or 8.45 fl. oz. (250 cc) cartridges.
3. LED performance indicator lights show the operation mode of the unit.
See Installation Instructions, Complete Unit, page 3.
4. The M-Power system consists of a drive end cap, a drive unit, a set of batteries and a replaceable lubricant cartridge.
Note: The lubricant cartridge is factory-filled for warranty purposes and is not refillable.
OUTPUT CHART: DISCHARGE DURATION, AMOUNTS AND CYCLE TIMES
1. Discharge duration periods can be set using the “TIME” dip switches. M-Power drive motors can be set to operate with variable-sized cartridges – 2.03 fl. oz. (60 cc), 4.05 fl. oz. (120 cc), or 8.45 fl. oz. (250 cc).
2. The output of lubricant depends on the frequency of operation and the size of the lubrication cartridge. Settable for approxi­mately 1⁄8 shot per day up to 8 shots per day.
Table of
Contents
M-Power 300
Product Specs . . . . . . 1
Installation Instructions – Lube Cartridge Kit . . . 2
Installation Instructions –
Complete Unit . . . . . . . 3
Safety Warnings . . . . 4
Timken M-Power Single-Point Lubricators
M-POWER 300 INSTALLATION INSTRUCTIONS
French and Spanish versions of this instruction sheet are available online at www.timken.com/powerlubricators by clicking on either the “G-Power Instruction Sheet” or “M-Power Instruction Sheet” links. To locate the MSDS sheet for this product, visit www.timken.com/powerlubricators and click on the “MSDS” link.
La version en français et en espagnol de cette feuille d’instruction est disponible en ligne à www.timken.com/powerlubricators al cliquant sur les liens “G-Power Instruction Sheet” ou “M-Power Instruction Sheet.”
Pour trouver la Fiche signalétique sur ce produit visitez www.timken.com/powerlubricators et cliquez su le lien “MSDS.” Las versiones en francés y español de esta hoja de instrucciones están disponibles en línea en www.timken.com/powerlubricators
al hacer clic, bien sea en los enlaces “Hoja de Instrucciónes para G-Power” o en “Hoja de Instrucciónes para M-Power.” Para ubicar la Hoja de Datos de Seguridad sobre Materiales (MSDS) para este producto, vaya a www.timken.com/powerlubricators
y haga clic en el enlace “MSDS.”
WARNING: Follow installation instructions. Prior to installation, ensure that the unit has a free path to discharge lubricant. Never place near high heat sources or equipment that may produce sparks or flames. Lubricant harmful if swallowed. If ingested, do not induce vomiting and contact a physician immediately. Avoid direct contact with skin. Contents are under pressure. Do not remove or open the device when in operation. Do not take apart or attempt to modify the device except for replacement as directed in installation instructions. Dispose of used devices properly.
2
TEMPERATURE RANGE
1. Recommended for use within the temperature range of 14º F to 122º F (-10º C to 50º C).
2. Prolonged temperatures exceeding 122º F (50º C) may diminish the stability of the plastic cartridge and result in a reduction of pressurization.
3. Prolonged operation below 14º F (-10º C) may cause a reduction in performance and battery life.
STORAGE CONDITIONS
1. Store M-Power units and lube cartridge kits in a dry location. Recommended storage: 68º F (20º C).
SHELF LIFE
1. Lube cartridge (filled): One year depending on lubricant
2. Drive (without batteries): Unlimited
3. Batteries: One year
ENCLOSURE RATING AND CERTIFICATION
1. NEMA 13 / IP 54. Protected against dust and splash water.
2. UL and CE Certified
DISPOSAL
1. Empty lubricant cartridge: dispose with standard grease waste.
2. Batteries: dispose at local waste disposal (battery collection) points.
3. Drive units: not applicable. M-Power units are reusable for several applications.
WARRANTY
1. Lubricant cartridge: 1 year (Also dependent on lubricant manufacturer’s warranty for life of lubricant.)
2. Drive: 1 year
Note 1: 1 cc = approx. 1 “shot” of grease from a typical grease gun Note 2: The drive motor is controlled by a circuit-board timer. It cycles on a given schedule to expel a small amount of
lubricant. Cycle times are listed on the previous page.
M-Power 300 Installation Instructions – Lube Cartridge Kit
THE LUBE CARTRIDGE KIT
1. Timken supplies a replacement lubricant cartridge to service empty M-Power lubricators. The lubricant cartridge comes with a battery pack. This package is referred to as the “Lube Cartridge Kit.”
SERVICING AN EMPTY MOTORIZED LUBRICATOR
1. M-Power comes with a reusable drive motor.
2. M-Power has LED performance lights that indicate – among other things – when the lubricant cartridge is empty.
3. A green-red flashing signal indicates an empty lubricant cartridge.
4. The lubricant cartridge is a one-time-use reservoir. Empty lubricant cartridges should be discarded (with standard grease waste) and replaced with new, factory-filled lubricant cartridges.
Note: Lubricant cartridges cannot be refilled. Attempts to refill these units in the field will void the manufacturer’s warranty.
REPLACING AN EMPTY LUBE CARTRIDGE WITH A FULL LUBE CARTRIDGE
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