Time Mark 662 Data Sheet

2.88”
2.44”
1.75”
3.52”
TIME MARK is a division of
MODEL 662
Pump Up Control
Automatic reset
Two adjustable trip points
5-YEAR UNCONDITIONAL WARRANTY
DESCRIPTION
The Model 662 Pump Up Control, part of the 600 series line of instrumentation controls, is designed to monitor and maintain liquid levels. A user-provided 4-20mA current loop represents the liquid level, and output connections are pro­vided for pump control.
Top-mounted LEDs on the Model 662 show system status. The PUMP UP LED turns ON when the input falls to 10% below the low setpoint, and resets when the input rises above this level. An INPUT LOOP ERROR LED turns ON if the input is outside the 4-20mA range.
A Time Mark Model 650 Loop Power Supply (or equivalent) is required to provide the 24VDC operating voltage. A Time Mark Model 672-15 Pressure Transducer (or equivalent) is required to provide the input signal.
OPERATION DIAGRAM
SPECIFICATIONS
Model 662
Operating voltage 24VDC ±5%
Supply current 30mA maximum
Input signal 4-20mA
Input resistance 50W
Input loop error
Adjustments 4-20mA
Low alarm trip point 10% below low trip point
Contact Resistive: 10 amps at 240VAC
Operating temperature -13º to +122º F
Expected relay life Mechanical: 10 million operations
Humidity tolerance 0-97% w/o condensation
Enclosure material ABS plastic
Weight 6 oz.
Mounting 11-pin socket (*order separately)
High: 23-25mA Low: 2-3mA
Electrical: 100,000 at rated load
* Order 11-pin socket number 51X016
DIMENSIONS
01/2012
© 2012 TIME MARK CORPORATION
MODEL 662
4-20 INPUT
ma
24 VDC
PUMP UP
LOW ALARM
4
5
6
7
8
9
10
11
1
2
3
TIME MARK is a division of
Pump Up Control
READ ALL INSTRUCTIONS BEFORE INSTALLING, OPERATING OR SERVICING THIS DEVICE.
KEEP THIS DATA SHEET FOR FUTURE REFERENCE.
GENERAL SAFETY
THE MODEL 662 PUMP UP CONTROL IS NOT TO BE USED WITH INPUT VOLTAGES OTHER THAN 24VDC.
ALL ELECTRICAL POWER SHOULD BE REMOVED WHEN CONNECTING OR DISCONNECTING WIRING.
THIS DEVICE SHOULD BE INSTALLED AND SERVICED BY QUALIFIED PERSONNEL.
Installation Instructions
INSTALLATION
Connect 24VDC power to pins 1 and 3 on the 11-pin socket.
Connect the 4-20mA input signal to pins 4 and 5, and the other pins to the appropriate units in your loop system, following the base diagram shown on the Model 662 unit (and on this data sheet). When using separate supplies for 4-20mA and 24VDC you must connect pins 3 and 5 together. Pay careful attention to
polarity.
NOTE: When installing the Model 662 in areas of high humidity or contamination, it is recommended that the base area and all exposed metal parts of the socket be coated liberally with a good quality silicone grease, such as Dow Corning DC-4 or DC-4X. Insert the unit into the socket and wipe off excess grease around the base. This will prevent the entrance of moisture and other contaminates into the base and socket areas.
ADJUSTMENT PROCEDURE
The Model 662 Pump Up Control relays are normally de­energized. If the input falls below the LOW TRIP POINT, the pump relay energizes, and the PUMP UP LED is lit.
If the input falls below the LOW ALARM trip point (10% below the LOW TRIP POINT), the low alarm relay energizes and the LOW ALARM LED is lit.
If the input returns to a level above the LOW ALARM trip point, the low alarm relay de-energizes, but the pump relay remains energized until the input rises above the HIGH TRIP POINT (see Operation Diagram). The PUMP UP and LOW ALARM LEDs may be used to indicate the tripped condition in the following adjustments.
Before Adjustment: For each application, you must select the setpoints for the LOW TRIP (the level at which you want the
pump to start pumping) and the HIGH TRIP (the level above which you do not want the pump to operate). These two
setpoints, in ma, are used to adjust the Model 662. The LOW ALARM trip is an internal function of the device which is set approximately 10% below the LOW TRIP.
To Begin: Turn both the LOW ADJUST and the HIGH ADJUST fully counter-clockwise, to their lowest settings. Both PUMP UP and LOW ALARM LEDs should be out.
To adjust the LOW TRIP: With the Model 680 4-20mA Simulator (or other adjustable, known signal source), apply the current level .
for the LOW TRIP. Turn the HIGH ADJUST pot fully clockwise. Then, slowly turn the LOW ADJUST pot clockwise, until the PUMP UP LED illuminates
PIN DRAWING
To Adjust the HIGH TRIP: With the Model 680 4-20mA Simulator (or other adjustable, known signal source), apply the current level for the HIGH TRIP. Turn the HIGH ADJUST pot slowly, counter-clockwise until the PUMP UP LED goes out.
Check Setpoints: With the Model 680 4-20mA Simulator (or other adjustable, known signal source), check the high and low trip points and the LOW ALARM setpoint by applying current levels above and below the chosen setpoints, noting the current values shown when the LEDs come on.
Input Loop Error: Check the INPUT LOOP ERROR function by applying current levels above and below the 4-20mA range. The INPUT LOOP ERROR LED should illuminate when current is above 20mA or below 4mA.
TROUBLESHOOTING
Should the Model 662 Pump Up Control fail to operate, check all connections. Verify that the proper input source voltage is present, and check all fuses. Should problems persist, contact the factory at 800-862-2875 for assistance.
WARRANTY
This product is warranted to be free from defects in materials and workmanship, and is covered by our exclusive 5-year Unconditional Warranty. Should this device fail to operate for any reason, we will repair it for five years from the date of manufacture. For complete warranty details, see the Terms and Conditions of Sales page in the front section of the Time Mark catalog or contact Time Mark at 1-800-862-2875.
01/2012
© 2012 TIME MARK CORPORATION
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