Time TT130, TIME2110 Instructions Manual

Ultrasonic Thickness Gauge
TT130
Content
TIME Group Inc.
Beijing TIME High Technology Ltd.
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1. GENERAL DESCRIPTION ................................................................................................... 3
1.1 SCOPE OF APPLICATION........................................................................................................ 4
1.2 BASIC WORKING PRINCIPLE.................................................................................................. 4
1.3 BASIC CONFIGURATION AND EACH PART DESCRIPTION OF THE TESTER ................................ 4
2. PERFORMANCE PARAMETERS........................................................................................ 6
3. MAIN FUNCTIONS...............................................................................................................7
4. MEASURING STEPS..............................................................................................................7
4.1 PREPARATIONS FOR MEASUREMENT..................................................................................... 7
4.2 THE ADJUSTMENT OF SOUND VELOCITY ............................................................................... 8
4.3 CALIBRATION ...................................................................................................................... 8
4.4 MEASUREMENT OF THICKNESS:............................................................................................ 9
5. SWITCH BETWEEN METER AND INCH........................................................................ 10
6. SOUND VELOCITY MEASUREMENT ............................................................................. 10
7. MEMORY OF THICKNESS VALUES............................................................................... 11
7.1 MEMORY STATE................................................................................................................. 11
7.2 REVIEWING THE MEMORY UNIT.......................................................................................... 11
8. AUTOMATIC TURN OFF ................................................................................................... 13
9. MEASURING TECHNOLOGY...........................................................................................13
9.1 CLEANING THE SURFACE.................................................................................................... 13
9.2 LESSENING THE ROUGHNESS.............................................................................................. 13
9.3 ROUGHLY MACHINED SURFACE.......................................................................................... 13
9.4 CYLINDRICAL SURFACE ..................................................................................................... 13
9.5 COMPOUND CONTOUR........................................................................................................ 14
9.6 NON-PARALLEL SURFACE .................................................................................................. 14
9.7 TEMPERATURE EFFECT OF TEST MATERIAL ........................................................................ 14
9.8 HIGH ATTENUATION MATERIALS........................................................................................ 14
9.9 REFERENCE TEST BLOCK.................................................................................................... 14
9.10 A FEW MEASURING METHODS .......................................................................................... 15
9.11 SELECTION OF THE PROBE................................................................................................ 15
PROBE TYPE............................................................................................................................. 15
9.12 THE WEAR OF PROBE CROSS TALK ISOLATION BOARD MAY AFFECT THE RESULTS OF
MEASUREMENT
, PROBE SHOULD BE REPLACED WHEN THE FOLLOWING PHENOMENA OCCUR:..16
10. PREVENTION OF MEASURING ERRORS .................................................................. 16
10.1 SUPER-THIN MATERIALS .................................................................................................. 16
10.2 RUSTY SPOTS AND ERODED PITS....................................................................................... 16
10.3 ERROR IN MATERIALS IDENTIFICATION ............................................................................ 16
10.4 WEAR OF THE PROBE........................................................................................................ 16
10.5 USE OF THE ZERO-KEY ................................................................................................... 17
10.6 LAMINATED AND COMPOUND MATERIALS........................................................................ 17
10.7 THE EFFECT OF THE METAL OXIDE LAYER ........................................................................ 17
10.8 ABNORMAL READING....................................................................................................... 17
10.9 USE AND CHOICE OF COUPLING AGENTS........................................................................... 17
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10.10 PROTECTIVE SHEATH OF PROBE...................................................................................... 17
11. PRECAUTIONS................................................................................................................... 18
11.1 AUTOMATIC TURN OFF..................................................................................................... 18
11.2 CLEANING OF TEST BLOCKS ............................................................................................. 18
11.3 CLEANING OF THE SHELL OF THE INSTRUMENT ................................................................ 18
11.4 PROTECTION OF THE PROBE.............................................................................................. 18
11.5 REPLACEMENT OF BATTERIES .......................................................................................... 19
11.6 STRICTLY AVOID ANY COLLISION OR DAMP ENVIRONMENT, ETC...................................... 19
12. MAINTENANCE.................................................................................................................19
13. NON-WARRANTY PARTS................................................................................................ 20
1. General description
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1.1 Scope of application
Adopting the theory of ultrasonic wave measurement, TIME TT130 intelligent Ultrasonic Thickness Gauge possesses the capability of thickness measurement for various kinds of materials in which ultrasonic wave pulses propagate with a constant velocity and reflect on the back interface.
The device can be used to perform accurate measurement for various kinds of plates and parts. Another prominent characteristic of it is to monitor various kinds of pipes and pressure vessels for the decrease of their thickness during the use because of corrosion and erosion. TT130 enjoys a wide range applications in many areas, such as petroleum, chemical engineering, metallurgy, shipbuilding, aviation and spaceflight, etc.
1.2 Basic working principle
The principle of ultrasonic wave in the thickness measurement is similar to that of optical wave. The ultrasonic wave pulses transmitted by the probe will be reflected back, while they reach the interfaces. The thickness of the object is determined by precisely measuring the time the ultrasonic wave travels in the object.
1.3 Basic configuration and each part description of the tester
1.3.1 Basic configuration:
main processor: 1 piece 5P10 probe: 1 piece coupling agent: 1 bottle
1.3.2 Optional probes: 5P10/90 probe 1 piece SZ2.5P probe 1 piece 7P6 probe 1 piece
1.3.3 The name of each part of the testing meter (see figure below):
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LCD screen display:
BATT : low voltage indication : coupling indication m/s : metric unit of sound velocity mm : metric unit of thickness inch/μs: imperial unit of sound velocity inch : imperial unit of thickness
Keyboard:
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ON : power ZERO : calibration VEL : sound velocity : adjustment key for sound velocity, thickness and thickness unit : adjustment key for sound velocity, thickness and thickness unit VEL+ZERO : keys for thickness memory
2. Performance parameters
Display type: 4-digit LCD Minimum display unit: 0.01 mm Working frequency: 5 MHz Measuring range: 1.2 mm~225.0 mm (steel) Lower limit for steel pipes: Ф20 mm × 3.0 mm
Measuring error: ±(1%H+0.1) mm, H is the actual thickness
of the object to be measured. Sound velocity range: 1000m/s~9999m/s Velocity measurement according to a known thickness: measurement range is 1000m/s~9999m/s, the sound velocity measurement precision is 1mm/HX100 when master block is 20mm thick and 5% precision with thickness of 20mm. Range of operating temperature: 0℃~40℃ Power supply: two AA alkaline cells 1.5V Power consumption: working current is smaller than 20mA (3V) Dimensions: 126×68×23 mm Weight: 170 g
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