Timberwolf TPSI35 Installation And Operating Instructions Manual

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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

This heater has been tested to ASTM E 1509, ULC/ORD C1482M-90, ULC S627 AND ULC S628.

TPSI35

PELLET

STOVE / INSERT

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

PLEASE READ ENTIRE MANUAL

BEFORE YOU INSTALL OR USE THIS

PELLET BURNING HEATER.

If the heater is not properly installed, a

house ﬁ re may result causing personal

injury or loss of life.

- Authorities having jurisdiction (such as municipal building department, ﬁ re department, ﬁ re prevention bureau, etc.) should be consulted before installation to determine the need to obtain a permit.

- Contact local building or ﬁ re ofﬁ cials about restrictions and installation inspection requirements in your area.

- This heater is hot while in operation. Keep children, clothing and furniture away. Contact may cause skin burns.

- Do not start a ﬁ re with chemicals or ﬂ uids such as gasoline, engine oil, etc...

STOVE ILLUSTRATED

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.timberwolfﬁ replaces.com • ask@timberwolfﬁ replaces.com

1.18A

$10.00

W415-0865 / 04.07.10

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

1.1 STOVE 3

1.2 INSERT 4

2.0 INTRODUCTION 5

2.1 DIMENSIONS 6

2.1.1 STOVE 6

2.1.2 INSERT (COMPLETE WITH FLASHING) 6

2.2 SPECIFICATIONS 7

2.3 GENERAL INSTRUCTIONS 7

2.4 GENERAL INFORMATION 8

2.4.1 PELLET QUALITY 8

2.4.2 SAFETY FEATURES 9

2.4.3 EPA COMPLIANCE 9

2.5 RATING PLATE INFORMATION 9

3.0 INSTALLATION PLANNING 10

3.1 INSTALLATION OPTIONS 10

3.2 APPLIANCE PLACEMENT 10

3.3 MINIMUM CLEARANCE TO COMBUSTIBLES 11

3.3.1 STRAIGHT INSTALLATION 11

3.3.2 CORNER INSTALLATION 11

3.4 FLOOR PROTECTION REQUIREMENTS 12

3.5 OUTSIDE AIR 12

3.6 MOBILE HOME INSTALLATION 12

4.0 STOVE ASSEMBLY 13

4.1 CONTROL PANEL ASSEMBLY 13

4.2 STOVE SIDE AND REAR PANEL ASSEMBLY 14

4.3 STOVE HOPPER DOOR INSTALLATION 15

4.4 INSERT HOPPER DOOR INSTALLATION 15

5.0 VENTING 16

5.1 TYPE OF VENT 16

5.2 INSTALLING THE PELLET VENT 16

5.3 VENTING THE PELLET APPLIANCE 16

5.4 PELLET VENT TERMINATION 17

5.5 VENT TERMINAL CLEARANCES 17

5.6 STOVE VENTING INSTALLATION EXAMPLES 18

5.6.1 HORIZONTAL TERMINATION (THROUGH WALL) 18

5.6.2 VERTICAL RISE HORIZONTAL TERMINATION (THROUGH WALL) 18

5.6.3 VERTICAL TERMINATION 19

5.6.4 CLASS A CHIMNEY RETROFIT 19

5.6.5 HEARTH MOUNT INSTALLATION 20

5.7 INSERT VENTING INSTALLATION EXAMPLES 21

5.7.1 TYPICAL EXISTING MASONRY INSTALLATION 21

5.7.2 FACTORY BUILT FIREPLACE 22

6.0 FRAMING (INSERT ONLY) 23

6.1 INSTALLATION INTO A COMBUSTIBLE ENCLOSURE 24

6.2 MINIMUM ENCLOSURE CLEARANCES 25

6.3 MINIMUM CLEARANCE TO COMBUSTIBLES 25

6.4 MINIMUM MANTEL CLEARANCES 26

6.5 ALCOVE INSTALLATION REQUIREMENTS (MINIMUM) 26

7.0 FINISHING 27

7.1 INSTALLING VIEWING DOOR 27

7.2 DOOR HANDLE INSTALLATION 28

7.3 DECORATIVE INSET 28

7.4 FLASHING INSTALLATION 29

8.0 WIRING DIAGRAM 30

9.0 OPERATING INSTRUCTIONS 31

9.1 PROPER PELLET LOADING 31

9.2 PRE-START CHECK 31

9.3 LIGHTING APPLIANCE MANUALLY 31

9.4 LIGHTING INSTRUCTIONS 32

9.5 CONTROLS 32

9.6 CONTROL ADJUSTMENT 33

9.7 INSTALLING A THERMOSTAT 33

9.8 SHUTDOWN INSTRUCTIONS 33

10.0 NORMAL OPERATING SOUNDS 34

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

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11.0 MAINTENANCE 35

11.1 DAILY (WHENEVER USING THE APPLIANCE) 35

11.1.1 DISPOSAL OF ASHES 35

11.1.2 INSPECT THE BURN POT 35

11.1.3 CARE OF GLASS 35

11.1.4 CLEANING THE HEAT EXCHANGER TUBES 36

11.1.5 MAKE SURE PELLETS ARE NOT PILING UP 36

11.1.6 CLEANING THE BURN POT 37

11.2 BI-WEEKLY (OR EVERY 10 BAGS OF PELLETS) 37

11.2.1 VACUUM FIREBOX 37

11.3 SEMI-ANNUALLY (OR EVERY TWO TONS OF PELLET) 38

11.3.1 VACUUM HOPPER 38

11.3.2 SOOT AND FLY ASH FORMATION 38

11.3.3 CLEAN THE VERTICAL EXHAUST DUCT 38

11.3.4 CLEAN THE EXHAUST BLOWER 39

11.3.5 CHECK ALL SEALS 39

11.3.6 CLEAN THE VENT 40

11.4 IN THE EVENT OF A JAMMED AUGER 40

12.0 REPLACEMENTS 41

13.0 TROUBLESHOOTING 44

14.0 WARRANTY 47

15.0 SERVICE HISTORY 48

1.0 INSTALLATION OVERVIEW

1.1 STOVE

Door, see “FINISHING - INSTALLING THE VIEWING DOOR” section.

Venting, see “GENERAL VENTING” and “INSTALLATION” sections.

Floor, see “INSTALLATION PLANNING FLOOR PROTECTION REQUIREMENTS” section.

Rating plate, see “RATING PLATE INFORMATION” section.

See “OUTSIDE AIR” section.

Handle, see “DOOR HANDLE INSTALLATION” section.

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1.2 INSERT

Door, see “FINISHING INSTALLING THE VIEWING DOOR” section.

Flashing, see “FLASHING INSTALLATION” section.

Venting, see “GENERAL VENTING” and “INSTALLATION” sections.

Rating plate, see “RATING PLATE INFORMATION” section.

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Handle, see “DOOR HANDLE INSTALLATION” section.

2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Young children should be carefully supervised when they are in the same room as the appliance. Tod-

dlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• The appliance is a vented gas-ﬁ red appliance. Do not burn wood or other materials in the appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

WARNING

3.13

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2.1 DIMENSIONS

2.1.1 STOVE

/4"

/16"

2.1.2 INSERT (COMPLETE WITH FLASHING)

/8"

/4"

/8"

/2"

CENTRE LINE

OF AIR INTAKE

CENTRE

LINE OF

EXHAUST

/8"

/2" CENTRE LINE

/8"

OF AIR INTAKE

" CENTRE LINE

OF EXHAUST

/16"

/8"

CENTRE LINE

CENTRE LINE OF

EXHAUST

OF AIR INTAKE

CENTER LINE

OF INSERT

/4"

/8"

* A and B are adjustable, see "SPECIFICATIONS" section.

W415-0865 / 04.07.10

2.2 SPECIFICATIONS

Min Depth 11" 12 1/2" Max Depth 13" 10 1/2" Electrical Rating 115 Volts, 3.6 Amps, 60Hz Watts During Ignition Sequence 400 (approximately) Watts During Operation 180 (approximately) Weight Stove 158 lbs / Insert 140 lbs Exhaust Collar 3" Intake Collar 2" Hopper Capacity 45 Pounds EPA Exempt Burn Rate 1.5 to 4.5 (Pounds Per Hour) BTU/H 12750 to 38250 Approximate Maximum Heating Capacity (in square feet)* 800 to 2000 Sq. Feet Maximum Burn Time on Low Burn** 30 Hours * Heating capacity will vary depending on the home's ﬂ oor plan, degree of insulation, and the outside temperature. It is

also affected by the fuel size, quality, and moisture level. ** Small pellets will increase or decrease the stated burn rates and burn times. Differences of plus or minus 20% depend-

ing on fuel quality may occur.

2.3 GENERAL INSTRUCTIONS

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA C22.1

CANADIAN ELECTRIC CODE (IN CANADA) OR THE ANSI/NFPA NO. 70 NATIONAL ELECTRIC CODE

DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. DO

NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

PROVIDE ADEQUATE VENTILATION.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

FRONT FACE OF THE APPLIANCE.

WARNING

IN THE UNITED STATES.

W415-0865 / 04.07.10

Thank you for purchasing a Wolf Steel Ltd. Pellet Appliance. This appliance is designed for use with Pelletized Wood Only.

Please read this entire manual before installation and use of this pellet fuel-burning room appliance. Failure to follow these instructions could result in property damage, bodily injury or even death.

Keep this manual handy for future reference.

This Pellet Appliance, when installed, must be electrically grounded in accordance with the local codes, or in the absence of local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70 National Electrical Code in the United States.

This appliance will not operate using natural draft or without a power source for the blower systems and fuel feed system.

The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

2.4 GENERAL INFORMATION

4.5

2.4.1 PELLET QUALITY

IT IS IMPORTANT TO SELECT AND USE ONLY PELLETS THAT ARE DRY AND FREE OF DIRT OR ANY

IMPURITIES SUCH AS HIGH SALT CONTENT. DIRTY FUEL WILL ADVERSELY AFFECT THE OPERA-

TION AND PERFORMANCE OF THE APPLIANCE AND WILL VOID THE WARRANTY. THE PELLET

FUEL INSTITUTE (P.F.I.) HAS ESTABLISHED STANDARDS FOR WOOD PELLET MANUFACTURERS.

WE RECOMMEND THE USE OF PELLETS THAT MEET OR EXCEED THESE STANDARDS. ASK YOUR

Pellet quality is important, please read the following:

Your Wolf Steel Ltd. Pellet Appliance has been designed to burn premium hard or soft wood pellets only. Do not use any other type of fuel such as ﬁ re logs or ﬁ re starting pellets, as this will void the warranties stated in this manual.

The performance and heat output of the pellet appliance is directly related to the quality and moisture of the pellets. Store pellets in a cool dry area to prevent moisture absorption.

P.F.I. PELLET STANDARDS:

Fines (ﬁ ne particles) 1% maximum through a 1/8" screen Bulk Density 40 pound per cubic foot minimum Size 1/4" to 5/16" diameter, 1/2" - 1 1/2" long maximum Ash Content 1% maximum (Premium grade)

3% maximum (Standard grade) Moisture Content 8% maximum Heat Content Approximately 8200 BTU per pound minimum

WARNING

DEALER FOR A RECOMMENDED PELLET TYPE.

If the fuel does not comply to this standard the appliance may not operate as designed. We recommend the use of premium grade (1% ash content) for longer stove life and less frequent cleaning.

64.1

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2.4.2 SAFETY FEATURES

HIGH LIMIT SWITCH: Your appliance is equipped with a high limit switch. In the event that the temperature of the appliance approaches an unsafe operating temperature, this switch will shut down the pellet feed, which will eventually shut down the unit. If this happens, it is important to ﬁ nd out why the unit overheated. Contact your local dealer.

LOW LIMIT SWITCH: This switch will automatically shut down the appliance if the ﬁ re goes out or fails to light within 15 minutes.

HOPPER DOOR INTERLOCK: Your appliance is equipped with a micro switch in the hopper assembly that shuts-off the auger when the hopper door is opened. Closing the door switches the auger back on, allowing pellets to feed again.

VACUUM SWITCH: This switch will sense lack of air ﬂ ow through the appliance and shut down the pellet feed. This lack of ﬂ ow could be caused by a blocked vent.

POWER FAILURE: In the event of a power failure, the appliance will shut down. Once power is restored, the appliance will re-start, unless the convection air temperature has gone above the high limit switch setting. If this happens, contact your local dealer.

2.4.3 EPA COMPLIANCE

This appliance is EPA exempt from Phase II prerequisites, but complies with Oregon / Washington emissions requirements.

2.5 RATING PLATE INFORMATION

- INSTALL AND USE ONLY IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS AND LOCAL BUILDING CODES.

- MINIMUM CEILING HEIGHT: 7FT (2.13M) HEARTH

REFERENCE # W/N

16544

POWER BEFORE SERVICING UNIT.

- KEEP VIEWING AND ASH REMOVAL DOORS TIGHTLY CLOSED DURING OPERATION.

- CONTACT LOCAL BUILDING AND FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR LOCAL AREA.

- SUITABLE FOR USE IN MOBILE HOMES WHEN USED WITH OUTSIDE AIR INSTALLATION KIT.

- REFER TO INSTALLATION INSTRUCTIONS OR LOCAL BUILDING CODES WHEN PASSING EXHAUST SYSTEM THROUGH COMBUSTIBLE WALL OR CEILING.

- FUEL: FOR USE WITH PELLET FUEL ONLY.

CAUTION: HOT WHILE IN OPERATION. DO NOT TOUCH. KEEP

CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS.

- INSTALLER ET UTILISER CONFORMÉMENT AUX INSTRUCTIONS DU FABRICANT ET AUX CODES DU BÂTIMENT LOCAUX.

- HAUTEUR DE PLAFOND MINIMALE 7 PI. (2,13 m) BASE DE PROTECTION/PROTECTION DE PLANCHER COMBUSTIBLE : SI INSTALLÉ SUR UN PLANCHER COMBUSTIBLE, L’APPAREIL DOIT ÊTRE PLACÉ SUR UNE PLAQUE PROTECTRICE INCOMBUSTIBLE S’ÉTENDANT SUR 6” À L’AVANT.

- NE PAS RACCORDER CET APPAREIL À LA CHEMINÉE D’UN AUTRE APPAREIL.

- REMPLACER LA VITRE PAR UNE VITRE EN CÉRAMIQUE SEULEMENT. DANGER : RISQUE DE SECOUSSE ÉLECTRIQUE. DÉBRANCHER L’ALIMENTATION ÉLECTRIQUE AVANT DE PROCÉDER À L’ENTRETIEN.

- GARDER LA PORTE VITRÉE ET LA PORTE DU TIROIR À CENDRES BIEN FERMÉES DURANT LE FONCTIONNEMENT.

- CONTACTER LES AUTORITÉS LOCALES DU BÂTIMENT ET DU SERVICE DES INCENDIES AU SUJET DES RESTRICTIONS ET DES INSPECTIONS D’INSTALLATION DANS VOTRE RÉGION.

- PEUT ÊTRE INSTALLÉ DANS UNE MAISON MOBILE SI INSTALLÉ CONJOINTEMENT AVEC UNE PRISE D’AIR EXTÉRIEUR.

- SE RÉFÉRER AUX INSTRUCTIONS D’INSTALLATION OU AUX CODES DU BÂTIMENT LOCAUX LORSQUE LE SYSTÈME D’ÉVACUATION TRAVERSE UN MUR OU UN PLAFOND COMBUSTIBLES.

- COMBUSTIBLE : POUR USAGE AVEC DES GRANULES SEULEMENT.

ATTENTION : L'APPAREIL EST CHAUD LORSQU’IL FONCTIONNE. NE PAS

TOUCHER. TENIR LES ENFANTS, LES VÊTEMENTS ET LES MEUBLES À L’ÉCART. LE CONTACT PEUT CAUSER DES BRÛLURES DE PEAU.

MADE IN / FABRIQUÉ AU:

WOLF STEEL LTD. BARRIE, ONTARIO CANADA

24 NAPOLEON ROAD, BARRIE, ON, L4M 4Y8 CANADA

NAC GUANGZHOU P.R.C.

NO.69 HEFENG ROAD, GUANGZHOU,CHINA

EXTENSION / COMBUSTIBLE FLOOR PROTECTION: IF INSTALLED ON A COMBUSTIBLE FLOOR, UNIT MUST BE PLACED ON A NON-COMBUSTIBLE FLOOR PROTECTOR EXTENDING 6” IN FRONT.

- DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.

- REPLACE GLASS WITH ONLY CERAMIC GLASS.

DANGER: RISK OF ELECTRICAL SHOCK. DISCONNECT

TPSI35

We suggest that our pellet hearth products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institute as NFI Pellet Specialists or who are certified in Canada by Wood Energy Technical

www.nficertified.org

MODEL TPS35 LISTED PELLET FUEL BURNING ROOM HEATER TESTED TO:

Straight Installation Corner Installation

3”

Through

Wall

Installation

Floor Protection

MINIMUM CLEARANCES TO COMBUSTIBLE

SIDE 6” REAR 3” CORNER 2” CEILING 48”

U.S. ENVIROMENTAL PROTECTION AGENCY Certified to comply with July 1992 Particulate Emission Standards

MODÈLE TPS35 APPAREIL DE CHAUFFAGE AUX GRANULES HOMOLOGUÉ TESTÉ SELON LES

Installations

à travers le

mur

Protection de plancher

DÉGAGEMENTS MINIMAUX AUX MATÉRIAUX COMBUSTIBLES

CÔTÉ 6” ARRIÈRE 3” COIN 2” PLAFOND 48”

Certifié conforme à la norme d'émanation de particules de juillet 1992 du U.S. ENVIROMENTAL PROTECTION AGENCY

DATE CODE / DE DATE

6”

Installation droite

3”

6”

Training (WETT).

66.1A

ASTM E 1509, ULC/ORD C1482-M90, ULC S627

3”

2”

Interior Vertical

Vent

Tee

Floor Protection

6”

NORMES : ASTM E 1509, ULC/ORD1482-M90, ULC S627

3”

2”

Té

Évents

verticaux

intérieurst

Protection de plancher

6”

2”

Through

Wall Vents

45° Elbow

45°

2”

6”

Floor Protection

INPUT RATING

MIN 1.5 LB/HR MAX 4.5 LB/HR

ELECTRICAL RATING

120V 3.6A 60HZ

Installation de coin

Évents à travers le

mur

Coude

2”

45°

2”

6”

Protection de plancher

IDÉBIT D’ALIMENTATION

MIN. 1.5 LB/H MAX. 4.5 LB/H

CARACTÉRISTIQUES ÉLECTRIQUES

120 V 60 Hz

Interior Vertical

Vent

Évents verticaux intérieurs

6”

2”

Tee

6”

Floor Protection

Té

6”

Protection de plancher

W385-0498

(NFI)

2”

Stove rating plate illustrated For rating plate location, see “INSTALLATION OVERVIEW” section.

W415-0865 / 04.07.10

3.0 INSTALLATION PLANNING

WARNING

READ ENTIRE MANUAL BEFORE YOU INSTALL OR USE THIS HEATER. FAILURE TO FOLLOW THE

INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH

THIS APPLIANCE. USING NON-LISTED ACCESSORIES AND REPLACEMENT PARTS (BLOWERS,

DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENT COMPONENTS, ETC.) COULD RESULT IN A

SAFETY HAZARD AND WILL VOID THE LIMITED LIFETIME WARRANTY.

Check with local building ofﬁ cials for any permits required for installation of this pellet appliance and notify your insurance company before proceeding with installation.

Before installing we recommend placing the appliance outside and load 5 pounds of pellets inside the hopper. Plug the appliance in and let it run on HIGH until the pellets run out. This will cure the paint and burn off most of the oils on the steel, thereby minimizing any smell inside the home.

3.1 INSTALLATION OPTIONS

Stove model:

To install in a Residential or Mobile Home see "MOBILE HOME INSTALLATION" section. For alcove installations see "ALCOVE INSTALLATION REQUIREMENTS" section. For horizontal vent or vertical vent see "VENTING" section. Outside air, see "OUTSIDE AIR" section.

68.1

Insert model:

To install as an insert into an existing masonry appliance or factory built appliance see "VENTING" section. To install into a combustible enclosure, see "INSTALLATION INTO A COMBUSTIBLE ENCLOSURE" section.

3.2 APPLIANCE PLACEMENT

Have an authorized dealer install the appliance. If you install the appliance yourself, have your dealer review your installation plans and/or installation. Draw out a detailed plan of the installation including dimensions and verify the dimensions with the requirements listed in this manual. You may wish to adjust the appliance position slightly to ensure the vent does not intersect with a framing member. Appliance must be positioned so that no combustibles are within, or can swing within (e.g. drapes, doors), 48” of the front of the appliance.

67.1A

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3.3 MINIMUM CLEARANCE TO COMBUSTIBLES

WARNING

DO NOT INSTALL INTO ANY AREA HAVING LESS THAN 48" (CEILING TO APPLIANCE BOTTOM,

EXCLUDING HEARTH HEIGHT).

3.3.1 STRAIGHT INSTALLATION

Through the Wall Installations complete

with outside air

3”

Interior Vertical Vents

3”

2”

6”

3.3.2 CORNER INSTALLATION

Through the Wall Vents complete with outside air Interior Vertical Vents

45°

6”

2”

6”

Floor Protection

6”

Floor Protection

6”

2”

45°

6”

2”

6”

Floor Protection

6”

Floor Protection

NOTE: If interior vertical pellet vent is used, the clearance to the back wall is determined by the upward-turning elbow or "Tee". It will vary in depth depending on the brand of pellet vent used (it is approximately 5"). Before placing the appliance, connect the elbow or "Tee" and allow for the minimum 3" clearance to the combustible wall.

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2”

3.4 FLOOR PROTECTION REQUIREMENTS

The appliance must be installed on a non-combustible ﬂ oor protector extending the full depth of the appliance and extending a minimum 6" in front and on either side (minimum .018" thick - 26 gauge) of the fuel loading and ash removal openings. The ﬂ oor protector must extend under and 2" beyond each side and rear of a "Tee" (if used).

NOTE: Floor protection is required for spark and ash shielding, but not for limiting ﬂ oor temperatures from the radiant heat of the appliance. The appliance was designed and safety tested so that without any protection, the ﬂ oor would not overheat.

Refer to local building codes for suitable ﬂ oor protection materials.

3.5 OUTSIDE AIR

Available from your Authorized Dealer (114KT) Outside air must not be drawn from an enclosed space (garage, unventilated crawl space).

NOTE: Wolf Steel Ltd. strongly suggests using outside air for all residential installations, especially for those that are energy efﬁ cient, air-tight homes.

Outside air supply must not be over 15' long.

Outside air vents must be made with 1 3/4" diameter or larger metal or aluminum duct with a metal screen attached to the end to keep out rodents (P.V.C. or other materials may not be used). The outside air inlet must not be above or within 12" of the chimney termination, must have a rain cap or downturned elbow to prevent the water from entering and be located so that it will not become plugged by snow or other material.

Outside air is required for all combustible built-in enclosure installations.

3.6 MOBILE HOME INSTALLATION

DO NOT INSTALL IN A SLEEPING ROOM.

THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR, WALL, AND CEILING ROOF

MUST BE MAINTAINED.

Installation into a manufactured home or mobile home should be installed in accordance with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada.

The appliance must be grounded to the steel chassis of the mobile home (Some states do not require this; check with your local building department).

WARNING

W415-0865 / 04.07.10

STOVE

ILLUSTRATED

29.4A

4.0 STOVE ASSEMBLY

4.1 CONTROL PANEL ASSEMBLY

4.1.1 Remove the two screws securing the shipping bracket control panel to the ﬁ rebox.

4.1.2 Remove the four screws securing the control panel to the shipping bracket and discard the shipping

bracket.

4.1.3 Secure the control panel to the right side panel (stove model) or right side ﬂ ashing (insert model) using

the four screws removed in step 2.

W415-0865 / 04.07.10

4.2 STOVE SIDE AND REAR PANEL ASSEMBLY

4.2.1 Align the slots on the panels with the holes on the rear of the ﬁ rebox and attach with two screws per

panel.

4.2.2 The front of the panels are held by the three magnets on the side of the ﬁ rebox. Ensure top of panel

and outer top are parallel when complete.

4.2.3 Prior to installing the rear panel, remove the receptacle from the bracket and disconnect from the wire harness. (NOTE: Label the wires when disconnecting).

4.2.4 Attach the receptacle to the rear panel and reconnect the wires.

4.2.5 Secure the rear panel with the four screws provided.

W415-0865 / 04.07.10

4.3 STOVE HOPPER DOOR INSTALLATION

4.3.1 Align the holes in the hopper lid with the holes in the top

of the ﬁ rebox and use the two shoulder bolts to secure in place as illustrated.

4.3.2 Install the two bumpers over the small punched holes in

the hopper lid.

HOPPER DOOR INTERLOCK: Your appliance is equipped with a micro switch in the hopper assembly that will disable the auger when the hopper door is opened. Closing the door enables the auger, allowing pellets to feed again.

4.4 INSERT HOPPER DOOR INSTALLATION

4.4.1 Align the holes in the front and rear hopper lid with the

holes in the top of the ﬁ rebox and use the shoulder bolts provided to secure in place as illustrated.

BUMPERS

W415-0865 / 04.07.10

5.0 VENTING

5.1 TYPE OF VENT

Must be an approved 3" or 4" diameter Type "L" or "PL" vent, vented to the outside or connect the vent to a factory built type "A" chimney using an adaptor; and/or stainless steel chimney liner for masonry appliance installations. Use 4" diameter vent if vent or liner height is over 15' or if installation is over 4,000' above sea level.

5.2 INSTALLING THE PELLET VENT

PELLET VENT MUST MAINTAIN A MINIMUM 3" CLEARANCE TO ANY COMBUSTIBLE (INSTALL VENT

AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER).

DO NOT CONNECT THE PELLET VENT TO A VENT OR CHIMNEY SERVING ANY OTHER APPLIANCE

DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT.

WARNING

OR HEATER.

The vent must have a support bracket every 5’ when on the exterior wall. To achieve optimum performance, keep vent runs as short as possible, especially on horizontal installations.

MAXIMUM VENTING: Maximum venting height is 33’. Maximum horizontal vent run is 10’. Use no more than 180° of elbows (two 90’ elbows, or two 45’ elbows and one 90’ elbow, etc), excluding the tee and the termination.

VENT INSTALLATION: Termination must exhaust above the air inlet elevation, and parallel or above the exhaust output of the pellet appliance. It is recommended that at least 3’ of vertical pipe be installed to create some natural draft. This is to help prevent the possibility of smoke or odour entering the home during the appliance shut down or in the event of a power outage. Horizontal sections must have a 1/4” rise every 12” of travel if longer than 3’.

The pellet vent connections must be sealed with HI-Temp RTV Silicone and screwed together with at least 3 3/8” long stainless steel screws. Seal each vent section by injecting a liberal amount of 500°F (260°C) RTV silicone sealant into the gap. We recommend sealing the outside of the vent connections to permit easier access when servicing.

Use 4” diameter

“L” vent if

venting in this

region.

Use 3” or 4”

diameter “L”

vent if venting

in this region.

33’

30’

25’

20’

15’

10’

5’

0’

5.3 VENTING THE PELLET APPLIANCE

Use an approved wall thimble when passing the vent through walls and a ceiling support / ﬁ restop spacer when passing the vent through ceilings (maintain a 3" clearance to any combustibles).

W415-0865 / 04.07.10

0’

7.5A

5’

10’

5.4 PELLET VENT TERMINATION

The vent termination must have an approved cap (to prevent water from entering) or a 45° downturn. If the termination is located on a windy side of the house, a shield is recommended to prevent soot from building up on the side of the house. Horizontal terminations must protrude 12" from the wall, vertical terminations require a minimum 24" above the highest point that it penetrates through the roof. Depending on pellet quality, vent conﬁ guration and air settings, black soot may occur on the terminal wall.

5.5 VENT TERMINAL CLEARANCES

NOTE: Illustration dimensions are to the center of the exhaust exit point of the vent.

CLEARANCES

A 24” Clearance above grade, veranda porch, deck or balcony. (Including vegetation and mulch)

C 18”

D 0” Clearance to an outside corner wall.

E 3”

F 9” Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance. G 3” Clearance to a mechanical air supply inlet. H 7’ ** Clearance above a paved sidewalk or paved driveway located on public property.

I 12” ** Clearance under a veranda, porch, deck or balcony. J 24” Clearance above the roof.

K 2’ Clearance from an adjacent wall including neighbouring buildings.

* Recommended to prevent condensation on windows and thermal breakage

** This is a recommended distance. For additional requirements check local codes.

48” Clearance beside or below any windows or doors that open.

12” * Clearance above any window or door that opens.

Vertical clearance to ventilated sofﬁ t located above the terminal within a horizontal distance of 2 feet from the center line of the terminal.

Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.)

3’ within a

height of 15 feet

above the meter

/ regulator as-

sembly

Clearance to each side of center line extended above natural gas or propane meter / regulator assembly or mechanical vent.

12.7A

W415-0865 / 04.07.10

5.6 STOVE VENTING INSTALLATION EXAMPLES

5.6.1 HORIZONTAL TERMINATION (THROUGH WALL)

3” Minimum

6”

Minimum

Floor

Protection

11 3/8”

16 5/8”

12” Minimum

Wall

Thimble

5’ Maximum

Outside Air

(Recommended)

5.6.2 VERTICAL RISE HORIZONTAL TERMINATION (THROUGH WALL)

Wall Thimble

Outside Air

(Recommended)

6”

Minimum

Floor

Protection

3”

2”

11 3/8”

16 5/8”

W415-0865 / 04.07.10

5.6.3 VERTICAL TERMINATION

Storm Collar

Vertical Cap

Roof Flashing

Ceiling Support

Floor Protection

5.6.4 CLASS A CHIMNEY RETROFIT

Vertical Cap

Storm Collar

Vent must maintain 3” clearance to combus-

tibles.

3”

2”

Outside air (Recommended)

(Installation showing inlet of out-

side air in ventilated crawl space)

Roof Flashing

Class A Chimney

Ceiling Support

Floor Protection

Vent must maintain

3” clearance to

combustibles.

3”

2”

Outside air

(Recommended) (Installation showing inlet of outside

air in ventilated

crawl space)

W415-0865 / 04.07.10

ect

5.6.5 HEARTH MOUNT INSTALLATION

Chimney Cap

Pellet

Liner

Clean-out

tee

Vertical Cap

Storm Collar

Pellet

Vent

torm

Flue Cover

6”

MIN

Floor Protection

Floor Prot

Bring outside air to the stove Outside Air (Recommended)

W415-0865 / 04.07.10

5.7 INSERT VENTING INSTALLATION EXAMPLES

Cap

5.7.1 TYPICAL EXISTING MASONRY INSTALLATION

WARNING

DO NOT REMOVE BRICKS OR MORTAR FROM THE FIREPLACE.

Prior to installation:

When installing the insert into a masonry ﬁ replace, do not remove any bricks or masonry. Do not weaken the structure, or reduce the protection for combustible materials to less then that required by the National Building Code. Bolted or screwed together pieces (smoke shelf / deﬂ ectors) may be removed, but must be able to be re-installed if the heater was removed. External trim pieces, which do not affect the operation of the ﬁ replace, may be removed provided they are available to be re-installed in event the heater is removed.

A warning label must be attached to the back wall of the ﬁ replace stating that “This ﬁ replace has been altered to accommodate a ﬁ replace insert and must be re-inspected by a qualiﬁ ed person prior to re-use as a ﬁ replace”.

A non-combustible hearth must cover the ﬂ ooring underneath, as well as extend a minimum of six inches in front and to both sides of the heater.

Clean all ashes out of the inside of the ﬁ replace. Make sure that the chimney and ﬁ replace are free of cracks, loose mortar, creo- sote deposits, blockage or other signs of deterioration.

If necessary, have any repair work done by a qualiﬁ ed profes- sional before installing the heater.

Cover Plate

Vertical Cap

Storm Collar

(Recommended)

rm Colla

Pellet

Liner

Flue

Cover

Outside Air

A. Remove the ﬁ replace damper or fasten it permanently open.

B. Measure the throat of the ﬁ replace and mark this shape on a piece of 24 gauge sheet metal (ﬂ ue

cover). Cut a hole sized for the pellet liner to lie directly below the ﬁ replace ﬂ ue opening. Allow two inches of material for a ﬂ ange on all sides and cut to these measurements. Bend down the ﬂ anges. If you have never done this before, it might be a good idea to make a cardboard pattern and test it ﬁ rst. Fasten this ﬂ ue cover in position as high as possible with two masonry screws per side through the ﬂ anges into the ﬁ replace.

C. If you plan on connecting outside air it is recommended to do so at this time.

D. Install ﬂ oor protection if necessary.

E. Connect the pellet vent with a clean out tee to the back of the insert. Refer to manufacturer’s instal-

lation instructions to see “REAR TO TOP VENT CONVERSION INSTRUCTIONS” section and the “GENERAL VENTING” section.

F. Run a liner down the chimney and connect to tee.

G. Position the insert in it’s ﬁ nal location.

H. Pull the excess length of liner out through the top of the chimney. Trim the excess liner, install the cap

and cap the chimney.

62.3A

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5.7.2 FACTORY BUILT FIREPLACE

Prior to installation:

Do not weaken the structure, or reduce the protection for combustible materials to less then that required by the National Building Code. Bolted or screwed together pieces (smoke shelf / deﬂ ectors) may be removed, but must be able to be re-installed if the heater was removed.

External trim pieces, which do not affect the operation of the ﬁ replace, may be removed provided they are available to be reinstalled in event the heater is removed.

A warning label must be attached to the back wall of the ﬁ re- place stating that “This heater has been altered to accommodate a ﬁ replace insert and must be re-inspected by a qualiﬁ ed person prior to re-use as a factory built ﬁ replace”.

A non-combustible hearth must cover the ﬂ ooring underneath, as well as extend a minimum of six inches in front and to both sides of the heater.

Clean all ashes out of the inside of the heater. Make sure that the chimney and ﬁ replace are free of cracks, loose mortar, creo- sote deposits, blockage or other signs of deterioration.

Storm Collar

The smoke

shelf, damper

and baffles may

be removed

Vertical

Cap

Roof

Flashing

If necessary, have any repair work done by a qualiﬁ ed profes- sional before installing the heater.

A. Remove the ﬁ replace damper or fasten it permanently

open.

B. Measure the throat of the ﬁ replace and mark this shape on a piece of 24 gauge sheet metal (ﬂ ue

C. If you plan on connecting outside air it is recommended to do so at this time.

D. Install ﬂ oor protection if necessary.

E. Connect the pellet vent with a clean out tee to the back of the insert. Refer to manufacturer’s instal-

lation instructions to see “REAR TO TOP VENT CONVERSION INSTRUCTIONS” section and the “GENERAL VENTING” section.

F. Run a liner down the chimney and connect to tee.

G. Position the insert in it’s ﬁ nal location.

Do not remove any part that would

alter the integrity in any way.

Floor Protection

H. Pull the excess length of liner out through the top of the chimney. Trim the excess liner, install the cap

and cap the chimney.

80.1

W415-0865 / 04.07.10

6.0 FRAMING (INSERT ONLY)

WARNING

RISK OF FIRE!

IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING

IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI-

ANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY

OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO COMBUSTIBLES IS

MAINTAINED WITHIN THE CAVITY.

DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN AIR

SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK OPENING

INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE INSULATION AND

OTHER MATERIALS ARE SECURED.

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAIN-

TAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS, OR ANY COM-

BINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING ASTM E 136,

STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE FURNACE AT

750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.

MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD

COULD RESULT.

THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE

BASE.

IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, THEY MUST BE INSTALLED.

71.1

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6.1 INSTALLATION INTO A COMBUSTIBLE ENCLOSURE

WARNING

OUTSIDE AIR IS MANDATORY FOR A COMBUSTIBLE BUILT-IN ENCLOSURE INSTALL.

When installing the insert as a "Built-in" appliance, it is important to maintain the clearances to combustibles, see "MINIMUM CLEARANCE TO COMBUSTIBLES" section.

A non-combustible hearth must cover the ﬂ ooring underneath, as well as, a minimum of six inches in front and to both sides of the appliance.

6.1.1 Install ﬂ oor protection.

6.1.2 Frame structure maintaining minimum clearances. Locate and frame openings for both the exhaust

and outside air. Outside air is mandatory for enclosure installations.

6.1.3 Refer to vent manufacturer's installation instructions and to "GENERAL VENTING" section. Connect

the vent.

6.1.4 Install ﬂ ashing, see "FLASHING INSTALLATION" section.

6.1.5 Consideration must be taken during installation that removal of the insert is necessary for inspection

and annual maintenance. Install the vent cap.

3 1/2” MAX

40”

MINIMUM

ENCLOSURE

HEIGHT

3 1/2” MAX

17”

Non combustible floor protection. This protection must offer an R value of 0.4 (two layers of 1/2” thick cement board, total 1” with each layer rated with an R value of 0.2).

33”

27”

Centerline of heater opening

8”

4 1/4”

7 5/8”

2 3/4”

For temperature requirements, the enclosure space around and above the heater must be left unobstructed.

W415-0865 / 04.07.10

6.2 MINIMUM ENCLOSURE CLEARANCES

6 3/8”

MIN.

40” MIN.

27” MIN.

2” MIN.

3” all around (Refer to vent

manufacturer’s instructions)

6”

Non-combustible

floor protection

6.3 MINIMUM CLEARANCE TO COMBUSTIBLES

Side wall to appliance 8" Mantel to top of appliance 8" Top facing to appliance 6 3/8" Side facing to appliance 6" Floor protection* 6"*

* Floor Protection: Minimum 6" in front of door and to either side.

10”

Side Wall

7 1/8”

1 7/8”

10” Mantel

8” MIN

8”

MIN

6”

W415-0865 / 04.07.10

6.4 MINIMUM MANTEL CLEARANCES

RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE

TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO

OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE

CLEARLY MAINTAINED.

WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE

HEAT RESISTANT TO PREVENT DISCOLOURATION.

16” MANTEL

14”

12”

10”

14”

12”

10”

8”

WARNING

73.1

6.5 ALCOVE INSTALLATION REQUIREMENTS (MINIMUM)

35”

30”

48”

STOVE

Minimum Alcove Dimensions

W415-0865 / 04.07.10

7.0 FINISHING

7.1 INSTALLING VIEWING DOOR

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO

NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.

BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO

THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.

The main viewing door has been boxed separate from the appliance, but MUST be installed before burning the appliance.

7.1.1 Align the pins on the door to the bushing on the left side of the

appliance. Lower into place until both bushings touch.

WARNING

75.2

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7.2 DOOR HANDLE INSTALLATION

FRONT VIEW

DOOR

DOOR HANDLE

LATCH

LOCK

WASHER

NUT

DOOR

HANDLE

7.3 DECORATIVE INSET

SPRING

WASHER

SPACER

NOTE: Position of

door handle latch.

W415-0865 / 04.07.10

7.4 FLASHING INSTALLATION

7.4.1 Secure the left ﬂ ashing to the left side with the three screws provided. Repeat for the right side.

7.4.2 Side panels are attached to the ﬁ rebox by the three magnets per side.

7.4.3 Lower the top panel, aligning the slots in the top panel with the holes in the side panel.

7.4.4 Secure the top panel by to the side panels with the screws and washers provided. NOTE: Make sure the side panels are tight to the ﬁ rebox before securing the screws.

7.4.5 The ﬂ ashing can be adjusted forward and

backward by re-adjusting the ﬂ ashing along the magnets.

7.4.6 Slide trim over ﬂ ashing.

TRIM

RIGHT SIDE

TOP PANEL

LEFT SIDE

LEFT FLASHING

RIGHT FLASHING

W415-0865 / 04.07.10

8.0 WIRING DIAGRAM

DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED

SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE

RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE

APPLIANCE WALL SWITCH. INCORRECT WIRING WILL DAMAGE CONTROLS.

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1 CANADIAN

ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70 IN

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

WARNING

ELECTRICAL CIRCUIT.

THE UNITED STATES.

69.2

HIGH LIMIT

YELLOW

WHITE

CONVECTION

BLOWER

ORANGE

WHITE

POWER

CORD

BLACK

WHITE

COMBUSTION

BLOWER

RED

ORANGE

GREEN

BLUE

IGNITOR

RED

WHITE

ORANGE

RED

HOPPER

SWITCH

RED

AUGER

MOTOR

RED

GREY

PURPLE

LOW LIMIT

VACUUM

SWITCH

YELLOW

BLACK

GREY

W415-0865 / 04.07.10

9.0 OPERATING INSTRUCTIONS

9.1 PROPER PELLET LOADING

Before loading pellets into the hopper ﬁ rst transfer the pellets from it’s original plastic bag to a metal bucket. Keep in mind that the auger stops when the lid is opened. If the lid is opened for several minutes, the ﬁ re may extinguish.

NOTE: If the pellets are kept in the plastic bag, the bag may come in contact with the appliance causing the bag to melt and the pellets to spill. DO NOT load pellets into the hopper if they have been exposed to moisture. Moisture can cause pellets to swell and cause blockage in the feed system. Thoroughly dry pellets before placing into hopper.

9.2 PRE-START CHECK

Before installing this appliance we recommend a “PRE-BURN” inspection to help burn off the odours that are associated with the ﬁ rst burn. If possible, move the appliance outside and add approximately 5 lbs of pellets into the hopper. Plug the power cord into a typical wall receptacle.

The appliance is equipped with a control board that has been shipped in manual mode.

When ﬁ rst starting a new pellet appliance, or when you completely empty the hopper of pellets you can press and hold the prime button to get the pellets into the burn pot quicker.

● Slide the "ON/OFF" button to "ON":

This starts the ignition cycle.

47.10

● The auger comes on and runs for approximately 3 minutes.

● The igniter comes on and will stay on until proof of ﬁ re determined by the appliance temperature.

● At anytime during the ignition cycle, once proof of ﬁ re is met, the appliance goes into normal operating

mode.

NOTE: Flame should appear in the burn pot within 3 to 7 minutes from commencing the ignition cycle. The ignition cycle should end in approximately 12 to 15 minutes. At this point adjustments to feed rate can be made or the appliance will revert to the previous setting. If proof of ﬁ re is not established in 15 minutes, the appliance will shut down and will need to be turned back on again. If the appliance shuts down, empty the pellets from the burn pot into an empty non-combustible container and restart. Never empty pellets from burn pot back into hopper.

9.3 LIGHTING APPLIANCE MANUALLY

APPLIANCE MAY BE HOT.

OTHER THAN PLACING A HANDFUL OF PELLETS IN THE BURN POT FOR LIGHTING MANUALLY,

NEVER FEED PELLETS THROUGH THE GLASS VIEWING DOOR. AN "OVERFIRE" CONDITION COULD OCCUR, IF MORE PELLETS ENTER THE FIREBOX THAN WHAT THE FEED TUBE CAN

DELIVER. PELLETS MUST ONLY BE BURNED WITHIN THE BURN POT.

WARNING

NEVER USE GASOLINE TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR

SIMILAR LIQUIDS TO START OR ‘FRESHEN UP’ A FIRE IN THIS APPLIANCE. KEEP ALL SUCH

LIQUIDS WELL AWAY FROM THE APPLIANCE WHILE IT IS IN USE.

Your appliance can be lit manually without using the automatic igniter by following the procedure below.

• Press the ON / OFF button.

• Place a “handful” of pellets into the burn pot.

• Cover with a small amount of approved (non-volatile) ﬁ re starter gel.

• Light ﬁ re starter with a match and close the viewing door.

47.11

W415-0865 / 04.07.10

9.4 LIGHTING INSTRUCTIONS

After ﬁ lling the hopper with pellets, switch the control to manual so that you have full control of the appliance until you have familiarized yourself with its functions.

Do not try to operate your appliance with the viewing door or hopper lid open. Safety switches will disable the pellet feed auger.

9.4.1 Slide the "ON/OFF" button "ON" to initiate the ignition cycle.

9.4.2 Once the ignition cycle has ended (approximately 12 to 15 minutes) adjustments can be made to the

control.

9.5 CONTROLS

INDICATOR LIGHTS Solid

- Indicates set feed rates.

Flashing

- Indicates an operation failure.

HEAT ADJUSTMENT

Increases or decreases the heat level.

PRIME

Speed feeding of pellets into the burn pot.

OPERATING MODE

Sets the appliances operating mode.

ON / OFF

Used to turn the appliance on or off.

W385-0500

AUTO / MANUAL

This switch is used to select the operating mode.

MANUAL: Sliding the switch down to manual will allow you to manually select the heat level. In

manual mode the appliance will run at your desired settings indeﬁ nitely, until you manually turn the appliance off or the appliance runs out of pellets.

AUTO: Slide the switch to the top position (AUTO). The auto mode operates using either a wall or a

remote control thermostat. If the thermostat does not call for heat in a 60 minute period the appliance will turn off completely. When the thermostat does call for heat, it will initiate an ignition cycle.

ON / OFF

Use this button to turn the appliance on and off.

HEAT LEVEL

Pressing the heat level button will increase the heat level one setting. Pressing the heat level button down will decrease the heat level one setting. The red lights at the top left of the control will indicate the heat setting 1 through 3.

PRIME

Pressing and holding this button will turn the auger continuously which increases the feed of pellets into the burn pot. This is convenient when using the appliance for the ﬁ rst time or when you have completely emptied the hopper and need to restart the appliance.

W415-0865 / 04.07.10

9.6 CONTROL ADJUSTMENT

FEED TRIM

Both the combustion fan speed and the feed rate have been factory set but may need to be adjusted (trimmed) on site. Due to the variables (i.e. vent size, length and pellet quality), the factory settings may not be ideal for every installation. To help keep the ﬂ ame from extinguishing on the minimum heat level, the feed rate can be trimmed when in normal operation (after the 15 minute ignition cycle). Depress and hold the prime button while you push the heat level button. This will slightly increase the amount of fuel being fed into the burn pot. When trimming the feed rate for the ﬁ rst time, the LED’s will display the (#3 and #1 light) indicating that the appliance is factory set to (#2) with the ability to increase up one level (#3) or decrease down one level (#1) the length of time between the prime cycle. NOTE: The light that isn't on indicates the trim setting of the appliance,

trimmed down, neutral or trimmed up.

BLOWER TRIM

Similar to the feed rate, it may be necessary to trim the speed of the combustion blower. Due to speciﬁ c installations, it may be necessary to increase or decrease the amount of air moving through the burn pot to achieve maximum efﬁ ciency. In order to adjust the blower trim you need access to the back of the control panel. Start by either removing the side panel (pedestal) or behind the ﬂ ashing (insert), using a small screw driver turn the screw to adjust the blower (clockwise to increase/ counter-clockwise to decrease) and reinstall the panel / ﬂ ashing that was removed. NOTE: It is recommended to adjust the blower trim prior to

installing the insert.

9.7 INSTALLING A THERMOSTAT

BLOWER TRIM

An optional millivolt thermostat is available to help keep the room temperature constant.

NOTE: The thermostat must be installed by a qualiﬁ ed installer.

● Disconnect the power supply.

● Remove the right side panel to gain access to the rear of the

control panel.

● Strip and connect the two thermostat wires to the two screw terminals on the back of the control panel.

NOTE: The control must be in AUTO to control the appliance with a thermostat.

9.8 SHUTDOWN INSTRUCTIONS

Slide the "ON/OFF" button to "OFF". Your appliance will cycle down and the blower will remain operating until your appliance has cooled.

SCREW

TERMINALS

W415-0865 / 04.07.10

10.0 NORMAL OPERATING SOUNDS

EXHAUST BLOWER

The flow of exhaust gases may create a low-pitched hum. As the pellet feed rate is altered this sound will change.

CONVECTION BLOWER

A low hum might be heard due to the high efficiency fan, especially on high. As the fan dial is turned this noise will change.

AUGER MOTOR

An irregular buzz of the motor running might be heard when pellets are being fed.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

W415-0865 / 04.07.10

BURN POT

A light clicking sound might be heard as the pellets are fed into the burn pot.

11.0 MAINTENANCE

11.1 DAILY (WHENEVER USING THE APPLIANCE)

WARNING

THE FRONT OF THE HEATER BECOMES VERY HOT DURING OPERATION. LET THE HEATER COOL

COMPLETELY BEFORE CONDUCTING SERVICE.

11.1.1 DISPOSAL OF ASHES

Ashes should be placed in a metal container with a tight ﬁ tting lid. The container should be placed on a non- combustible ﬂ oor, well away from combustible materials, pending ﬁ nal disposal. If ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders are thoroughly cooled.

11.1.2 INSPECT THE BURN POT

When burning, the ﬂ ames should be bright orange with embers jumping from the burn pot. If not see “MAKE SURE PELLETS ARE NOT PILING UP” or “CLEANING THE BURNPOT” sections.

40.2

11.1.3 CARE OF GLASS

If the glass is not kept clean permanent discolouration and / or blemishes may result. Normal operation of your pellet heater will produce a build-up on the glass that should be wiped off daily. However, poor quality pellets or extended burning on the low setting will cause the glass to “smoke up” faster. Refer to “REPLACEMENT PARTS” section to ﬁ nd out what this product is equipped with. Use only replacement glass available from your Authorized dealer.

DO NOT CLEAN GLASS WHEN HOT!

If necessary, clean the glass with a soft cloth or paper towel. You could use “wood stove” glass cleaner to remove heavy build-up.

Do not operate the heater with broken glass, as leakage of ﬂ ue gases may result.

40.3A

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

5.2

W415-0865 / 04.07.10

11.1.4 CLEANING THE HEAT EXCHANGER TUBES

WARNING

THE FRONT EDGE OF THE HOPPER LID BECOMES VERY HOT, DO NOT TOUCH THE AREA BELOW

THE HANDLE.

THIS ROD BECOMES VERY HOT DURING OPERATION. WAIT TILL HEATER HAS COOLED COM-

PLETELY OR YOU MUST WEAR HEAT RESISTANT GLOVES WHEN CLEANING OR HANDLING THIS

HEATER.

With the appliance cool (or wearing heat resistant gloves), slide the heat exchange cleaner rod up and down several times to prevent the build up of ash on the heat exchange tubes.

Keep the viewing door closed so the ﬂ y ash does not enter the room.

NOTE: More frequent cleaning may be required depending upon pellet quality.

HEAT EXCHANGE CLEANER ROD

11.1.5 MAKE SURE PELLETS ARE NOT PILING UP

If the pellets build up over the burn pot, turn the pellet feed switch to “OFF”. If the ﬂ ames seem to be coming only from the sides, or are orange/black, turn the appliance off and check for build up of pellets.

The most likely causes are: A. Feed rate has been set to maximum for an extended period of time.

Turn feed rate to optimum.

B. The door, glass, or ash pan is open or has an air leak. C. The burn pot requires cleaning. D. The exhaust system requires cleaning. E. The appliance requires adjustment (trim feed rate and blower). F. Poor pellet quality

40.4A

40.5B

W415-0865 / 04.07.10

11.1.6 CLEANING THE BURN POT

MAKE CERTAIN THE HEATER HAS FULLY COOLED (APPROXIMATELY 25 MINUTES) BEFORE

OPENING THE DOOR AND

To clean the burn pot, open the door and knock away any debris on the burn pot. If severely clogged, remove the burn pot to gain better access. If removing the burn pot set aside on a non-combustible surface. Once removed, discard all material that has accumulated in the burn pot.

Make certain that all openings are clear of any build up of ash from the ledge below the burn pot.

Re-install the burn pot ensuring it sits level in the appliance. Also must ensure the ignitor and the burn pot locating notch line up when reinstalling the burn pot.

WARNING

LOCATING NOTCH

IGNITOR

11.2 BI-WEEKLY (OR EVERY 10 BAGS OF PELLETS)

11.2.1 VACUUM FIREBOX

WARNING

THE FIREBOX BECOMES VERY HOT DURING OPERATION. LET THE HEATER COOL COMPLETELY

BEFORE CONDUCTING SERVICE.

NEVER VACUUM HOT EMBERS.

The more frequently you clean out the ﬂ y ash, the more efﬁ cient your appliance will burn.

A. Open the viewing door.

B. Lift the burn pot out and set aside on a non-combustible surface.

C. Vacuum out the ﬁ rebox. Do not use a household

vacuum to clean the appliance. We recommend that you use a shop vacuum that is equipped with a ﬁ ne dust ﬁ lter or a vacuum speciﬁ cally made for ashes and soot. Using a vacuum which is not equipped with a ﬁ ne dust ﬁ lter may clog and disperse ﬂ y ash and soot into the room. NOTE: The

appliance must be completely out before you vacuum the appliance. Live pellets, if sucked into the vacuum will light the vacuum on ﬁ re and may ultimately cause a house ﬁ re.

FIREBOX

40.6A

AIR HOUSING

Re-install the burn pot ensuring it sits level in the appliance. Also must ensure the ignitor and the burn pot locating notch line up when reinstalling the burn pot.

40.18

W415-0865 / 04.07.10

11.3 SEMI-ANNUALLY (OR EVERY TWO TONS OF PELLET)

WARNING

THE FIREBOX BECOMES VERY HOT DURING OPERATION. LET THE HEATER COOL COMPLETELY BEFORE

CONDUCTING SERVICE.

DISCONNECT THE POWER CORD PRIOR TO CONDUCTING SERVICE.

THE FOLLOWING SECTION DETAILS EXTENSIVE MAINTENANCE PROCEDURES. WE STRONGLY SUGGEST

THESE ITEMS BE CARRIED OUT BY A TRAINED SERVICE TECHNICIAN, POSSIBLY BY A SERVICE AGREEMENT

SET UP WITH YOUR DEALER.

NOTE: More frequent cleaning may be required depending on pellet quality.

11.3.1 VACUUM HOPPER

The more frequently you clean out the ﬂ y ash, the more efﬁ cient your appliance will burn.

A. Operate the appliance until the pellets run out, then open the hopper

and vacuum out the entire hopper.

40.15

The dust and any other debris near the bottom should be removed to

prevent excessive build-up.

11.3.2 SOOT AND FLY ASH FORMATION

The products of combustion will contain small particles of ﬂ y ash. The ﬂ y ash will collect in the exhaust venting system and restrict the ﬂ ow of the ﬂ ue gases. Incomplete combustion occurs during startup, shutdown, or incorrect operation of the room appliance will lead to some soot formation which will collect in the exhaust venting system. The exhaust venting system should be inspected at least once every year to determine if cleaning is necessary.

11.3.3 CLEAN THE VERTICAL EXHAUST DUCT

A. Pivot the viewing door wide open.

B. Remove the one screw on each exhaust port located

on either side of the ﬁ re box. Remove the exhaust port doors and set aside on a non-combustible surface.

Insert a vacuum into the exhaust port holes and remove as much ﬂ y ash as possible from behind the left and right exhaust manifolds. Do not use a household vacuum to clean the appliance. We recommend that you use a shop vacuum that is equipped with a ﬁ ne dust ﬁ lter or a vacuum speciﬁ cally made for ashes and soot. Using a vacuum which is not equipped with a ﬁ ne dust ﬁ lter may clog and disperse ﬂ y ash and soot into the room. NOTE: The appliance must be completely out before you vacuum the appliance. Live pellets, if

sucked into the vacuum will light the vacuum on ﬁ re and may ultimately cause a house ﬁ re.

40.8B

40.9

EXHAUST PORT

Once clean, replace the exhaust port doors and secure with the screws.

W415-0865 / 04.07.10

40.17A

11.3.4 CLEAN THE EXHAUST BLOWER

NOTE: Do not attempt this maintenance without a replacement exhaust blower motor mounting gasket.

A. Remove the six nuts holding the exhaust blower motor

in place.

B. Pull the motor out being careful not to damage the

wiring, unplug the two wires that are connecting the motor and gently set aside. (The pieces of gasket may be discarded.

C. Start by cleaning the exhaust tube by feeding a brush

or rag through the inside of the tube and out the exhaust blower housing.

EXHAUST

D. Vacuum out the exhaust ports and the blower housing.

E. With a bristle brush vacuum, clean the blades of the

motor.

F. Place the new exhaust blower mounting gasket around

the screw holes being very careful not to tear it.

G. Re-attach the wiring to the motor and place it back on to the housing, taking care that the side of the

motor does not tear the gasket and then re-attach the nuts.

BLOWER

EXHAUST HOUSING

40.11

NUTS

11.3.5 CHECK ALL SEALS

Check for air leaks around the door, glass, and ash pan and replace gaskets as required.

Air leaks into the ﬁ rebox will decrease the appliance’s performance greatly, leading to excessive soot, inefﬁ cient burning, and may even cause a malfunction.

Test the door seal by shutting the door on a piece of paper in various locations. If the paper can be easily slid out, air may be leaking around the door seal. Carefully inspect the door gasket and door catch.

Inspect the door gasket to make sure it is fully attached. Appliance gasket cement can be used to re-attach if necessary. If the door gasket is worn or ﬂ attened, replace.

Check the door to make sure it latches correctly. The latch should engage with a slight amount of resistance, yet not be too difﬁ cult.

If the glass is cracked, replace.

40.12

W415-0865 / 04.07.10

11.3.6 CLEAN THE VENT

WHENEVER ANY PORTION OF THE PELLET VENT IS DISCONNECTED, THE JOINTS MUST BE

RE-SEALED WITH RTV 500°F SILICONE SEALANT.

WARNING

Vent system should be cleaned using chimney sweep brushes. We recommend this be done by a qualiﬁ ed chimney sweep.

Flyash will deposit along sections that are horizontal

11.4 IN THE EVENT OF A JAMMED AUGER

WARNING

DISCONNECT THE POWER CORD PRIOR TO CONDUCTING SERVICE.

Make sure the cap is free of debris (especially if it has a screen that could become blocked).

Check the vent sections for creosote accumulation (indicating a poorly burning heater). Accumulation greater than 1/4" must be removed.

On vertically vented systems, the dirtiest portion is often the point where the vent turns upwards (ex. the "Tee"). Remove the clean vent cover and inspect and clean if necessary.

40.13

Occasionally damp fuel or foreign objects could get jammed in the auger screw. When this occurs it will be necessary to empty the hopper and/or remove the auger screw from the hopper assembly.

Start by emptying the pellets from the hopper. Sometimes the object causing the auger screw not to turn will be visible once the hopper has been emptied. If it is necessary to remove the auger screw start by removing both of the side panels and the rear panel. Locate the auger motor, remove the set screw that secures the motor to the auger screw. Remove the two hex bolts from the auger housing which will allow the auger screw to slide out. After you have removed the shaft, inspect it for bent ﬂ ights, burrs, or broken welds. Remove any foreign material that might have caused the jam. Also, check the auger tube for signs of damage such as burrs, rough spots, or grooves cut into the metal that could have caused a jam.

40.14A

W415-0865 / 04.07.10

12.0 REPLACEMENTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER.

COMMON COMPONENTS

REF PART NO. DESCRIPTION

1 W660-0052 LOW LIMIT SWITCH 140°F (80°C) 2 W660-0055 HIGH LIMIT SWITCH 200°F (93°C) 3 W660-0056 VACUUM SWITCH 4 W325-0043 HANDLE, SPRING 5* W195-0004 POWER CORD 6 W435-0019 AUGER MOTOR 7 W062-0030 CONVECTION BLOWER 8 W062-0036 COMBUSTION BLOWER 9 W290-0111 COMBUSTION BLOWER MOUNTING GASKET 10 W290-0120 COMBUSTION BLOWER MOTOR MOUNTING GASKET 11 W290-0113 CONVECTION BLOWER GASKET 12 W570-0001 AUGER SCREW 13 W090-0035 CONTROL 14 W105-0012 NYLON BUSHING 15 W570-0110 SET SCREW 16 W555-0061 SCRAPER ROD 17* W750-0227 HARNESS WIRE 18* W385-0487 TIMBERWOLF® LOGO 19* W562-0004 GLASS GASKET (3/4" CHANNEL) 20 W720-0139 EXHAUST TUBE 21 W357-0007 IGNITOR 22 24 25* 26 27* 28 29 30 31* W430-0013 DOOR MAGNET ASSEMBLY 32 W325-0018 DOOR HANDLE 33 W320-0002 DOOR HANDLE LATCH

W135-0320 CAST, BURN POT W290-0119 IGNITION GASKET W460-0004 RECEPTACLE W300-0131 GLASS W562-0002 DOOR GASKET (1/2" ROPE) W660-0083 SWITCH, HOPPER W200-0302 DECORATIVE INSET W225-0258 DOOR, BLACK

WARNING

FAILURE TO POSITION THE PARTS

IN ACCORDANCE WITH THIS

MANUAL OR FAILURE TO USE ONLY

PARTS SPECIFICALLY APPROVED

WITH THIS APPLIANCE MAY

RESULT IN PROPERTY DAMAGE OR

PERSONAL INJURY.

41.1

W415-0865 / 04.07.10

TPP - PEDESTAL COMPONENTS

REF PART NO. DESCRIPTION

34 W010-2274 PEDESTAL BASE ASSEMBLY 35 W475-0655 RIGHT PANEL 36 W475-0654 LEFT PANEL 37 W475-0656 REAR PANEL 38 W225-0268 HOPPER DOOR

TPI - INSERT COMPONENTS

REF PART NO. DESCRIPTION

39 W225-0252 HOPPER FRONT DOOR 40 W225-0253 HOPPER BACK DOOR 41 W263-0103 8" TOP FLASHING 42 W263-0104 8" RIGHT FLASHING 43 W263-0105 8" LEFT FLASHING

ACCESSORIES

REF PART NO. DESCRIPTION

44* 114KT OUTSIDE AIR KIT - 5 FT (2" DIA.) 45 TPHE HOPPER EXTENSION (INCREASES HOPPER CAPACITY FROM 55 LBS TO 100 LBS

PELLETS) STOVE ONLY 46 TPP PEDESTAL KIT (INCLUDES REAR AND SIDE SHIELDS, LARGE HOPPER DOOR) 47 TPI INSERT KIT (INCLUDES FLASHING/SURROUND, SMALL HOPPER DOOR) 48* F50 THERMOSTATIC REMOTE 49* F50-6 BULK THERMOSTATIC REMOTE 50* 270 PAINT, THURMALOX - BLACK 51* F40 ON/OFF REMOTE 52* F50-6 BULK ON/OFF REMOTE

W415-0865 / 04.07.10

13.0 TROUBLESHOOTING

TURN OFF THE ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

WHEN CHECKING CONNECTIONS, INSTALLING JUMPER WIRES (FOR TEST PURPOSES ONLY) OR

REPLACING COMPONENTS, UNPLUG HEATER FROM THE RECEPTACLE TO PREVENT ELECTRICAL

SHOCK OR DAMPAGE TO THE COMPONENT.

NOTE: Many of the following tests will require that the side panels are removed from the appliance or the insert be removed from its cavity to access the components. Before troubleshooting always conﬁ rm that all components are clean and free of ash build up.

PROBLEM SOLUTION

The appliance will not start. Check the vacuum switch. Check the ignitor switch.

Smoke in the room.

The exhaust blower is not operating.

The ignitor will not light the pellets however everything else in the appliance operates.

W415-0865 / 04.07.10

- Make certain there is power to the outlet and that the appliance is plugged in.

- Hopper lid must be closed.

- Start the appliance. If the appliance fails to start, unplug the appliance.

- With the appliance unplugged, examine all connections. Make sure no exposed wires are touching the appliance (except the chassis ground wire) and that they are all ﬁ rmly connected.

- Check the manual reset hi limit switch.

- Check the stability and placement of connections against the wiring diagrams in this manual.

- Check that the burn pot is positioned properly.

- The auger shaft may be jammed. For more information see “IN THE EVENT OF A JAMMED AUGER” section.

- Blockage in igniter tube or inlet for igniter tube. Find the igniter housing on the back side of the ﬁ re wall. The air intake hole is a small hole located on the side of the housing. Make sure it is clear. Also, look from the front of the appliance to make sure there is not any debris around the igniter element inside of the igniter housing.

- Ensure the burnpot is seated completely into the burner housing.

- Defective igniter. Put power directly to the igniter. Watch the tip of the igniter from the front of the appliance. After about 2 minutes the tip should glow. If it does not, the igniter is defective.

- The control board might not be sending power to the igniter. Check the voltage going to the igniter during setup. It should be a full current (115 volts). If the voltage is lower than full current, check the wiring. If the wiring checks good, the board is defective.

- Contact your local dealer for service.

- Check all gasket seals.

- Check that the vent connections are sealed.

- Power failure.

- Appliance has failed to reach 140°F within 15 minutes and the blower has shut off.

- Remove the left side access panel and check all connections against the wiring diagram. For the insert remove from cavity.

- Apply 115V AC directly to the exhaust blower and if the motor does not run, replace the blower.

- If the motor runs, have a dealer check the wire harness.

- See “The appliance will not operate when hot” section

- Contact your local dealer or a certiﬁ ed technician for service.

- Poor quality or damp pellets take longer to light.

- Push the burn pot back against the ignitor tube making sure the ignitor lines up to the hole in the burn pot.

- Check igniter function.

WARNING

42.15B

PROBLEM SOLUTION

The auger motor is not functioning normally.

The appliance will not operate when hot.

The appliance will not turn off.

The 200°F (93°) high limit temperature sensor has tripped.

The convection blower is not functioning normally.

- Hopper lid must be closed.

- Make certain the exhaust blower is operating.

- Check the condition of the vacuum hose (located on the left side of the appliance). Should not be cracked or torn.

- Check the manual reset button on the 200°F (93°C) temperature sensor. Before resetting the red button, check for the cause of the over-heating.

- Check that the auger set screw is tight and not slipping.

- If the auger still does not work, then apply 115V AC directly to the auger motor. If it still does not work, replace it.

- Check the auger by bypassing the 200°F (93°) temperature sensor with a jumper wire. If auger works, replace the sensor.

- The auger shaft may be jammed. For more information see “IN THE EVENT OF A JAMMED AUGER” section.

- Check the vacuum sensor by placing a jumper wire between the grey wire and the red wire that are attached to the sensor. If the auger works, test to see if the exhaust blower is producing enough vacuum (may require cleaning).

- If not, replace the vacuum sensor.

- GENERAL

- Check the hopper for fuel.

- Different vent conﬁ gurations may cause excessive air to consume the ﬁ re too quickly before the next drop of fuel. Therefore leaving the fuel completely unburned in the burn pot and will cause the fuel to burn cold and very slowly. Fuel also may build up and smother the ﬁ re.

- NOTE: The appliance may require a change to the vent system or installation of fresh air to correct air to fuel ratio problems.

- Combustion blower failure may occur because it is not turning fast enough to generate the proper vacuum in the ﬁ re box. Do a visual check to see if the motor is turning.

- Check vacuum levels in the exhaust channel by bypassing the vacuum switch, then remove the vacuum hose from vacuum switch. When checking the vacuum exhaust place the open end of the vacuum hose on the gauge (readings must be above 0.10” W.C. on low ﬁ re). Ensure blower blades are clean.

- NOTE: if the motor fails to reach a 0.10” W.C., then replace the combustion blower.

- Poor quality fuel may not produce enough heat to keep the appliance burning or operational.

- If the exhaust temperature sensor fails try bypassing the sensor located on the exhaust blower. If the appliance operates properly, the appliance may require cleaning or a new sensor. Contact your local deal for service.

- Disconnect one of the brown wires from the exhaust temperature sensor and if the appliance continues to operate, contact your local dealer for service.

- Clean any dust off the windings and blower blades. If cleaning the blower does not help, the blower may be defective.

- Contact your local authorized dealer / distributor.

- Using the wiring diagram, compare all the connections between the control and the convection blower.

- If the convection motor will not run, apply 115V AC to the motor directly. Replace the control if the motor runs. The convection blower has failed if the motor does not run. Replace the blower.

- The convection blower is overheating and tripping the high limit switch. Try lubricating the convection blower. Also, clean any dust off of the windings and blower blades. If oiling the blower does not help, the blower may be defective.

42.15_2B

W415-0865 / 04.07.10

PROBLEM SOLUTION

The appliance keeps going out.

Excessive carbon build up in the ﬁ rebox, low heat output.

Appliance is burning dirty and lazy.

The low limit temperature sensor has tripped. Check that your low burn is consistent.

The vacuum switch has been tripped.

W415-0865 / 04.07.10

- Due to different installation set ups, length and size of venting and fuel quality, the low feed setting from the factory will not always be correct. It may be necessary to experiment with feed rate vs air control.

- If the appliance goes out and leaves fresh unburned pellets or cigarette-like ashes in the burn pot, the ﬁ re is going out before the appliance shuts off.

- Check to see if the appliance needs a more complete cleaning as well as the burn pot, venting, etc...

- Was there a power failure?

- Trim feed rate and exhaust blower speed.

- If the appliance goes out and there are no pellets in the burn pot, the auger may be slipping. See “THE AUGER MOTOR WILL NOT FUNCTION NORMALLY” and “THE EXHAUST BLOWER WILL NOT FUNCTION NORMALLY” section.

- Check quality of pellets. Even pellets from the same manufacturer can vary in quality since the materials they use to form pellets may also vary.

- Moisture content of pellets too high. Pellets must be stored in a dry place. Areas such as a garage are too damp causing pellets to absorb moisture.

- Trim feed rate and exhaust blower speed.

- Check that all exhaust and intake pathways are clear of any obstructions.

- Burn pot is clean.

- Pellets are dry.

- Venting and terminal are clear of obstructions.

- Exhaust blower is operating and is clean.

- The trim setting could be too low. Press and hold the prime button and advance it to the next trim setting.

- It is normal for the glass on pellet burning appliance to accumulate a tan colour buildup of ﬂ y ash. Burning on the low settings will produce a darker colour. A heavy dark build-up could indicate a problem. See “CARE OF GLASS” section.

- Temporarily bypass the low limit switch by disconnecting the two brown wires and connecting them together with a short piece of wire. Then plug the appliance back in. If the appliance comes back on and works, you need to replace the low limit switch. This is for testing only. DO NOT LEAVE THE SWITCH BYPASSED. Your blowers will never shut off and if the ﬁ re went out the auger will continue to feed pellets until the hopper is empty if you leave the low limit switch bypassed.

- If the fuse on the control board has blown, remove the fuse. If the fuse appears to be defective, replace it with a 5 Amp 250 Volt fuse. Plug the appliance back in and try to run the appliance.

- Vacuum hose or ﬁ ttings may be blocked. Unhook the hose from the vacuum switch and blow through it. If air ﬂ ows freely, the hose and tube are ﬁ ne. If air will not ﬂ ow through the hose, use a wire coat hanger to clear the blockage.

- If the air inlet, burnpot, interior combustion air chambers, combustion blower, or exhaust pipe are blocked with ash or foreign material, then follow all cleaning procedures in the maintenance of the manual.

- The ﬁ rebox might not be properly sealed. Make sure the door is closed and that the gasket is in good shape.

- Make sure the vent pipe is installed correctly.

- The vacuum switch wire connections might be bad. Check the connectors that attach the blue wires to the vacuum switch.

- The gray wires are pulled loose at the connector on the wiring harness. Check to see if the blue wires are loose at the connector.

- Combustion blower failure. With the appliance on, check to see if the combustion blower is running. If it is not, you will need to check for power going to the combustion blower. It should be at 115 Volts. If there is power, the blower is defective. If there is not, see the next step.

- Control board not sending power to the combustion blower. If there is no current going to the combustion blower, check all wire connections. If all wires are properly connected, you have a defective control board.

- Control board not sending power to vacuum switch. There should be a 5 Volt current (approx.) going to the vacuum switch after the appliance has been on for 30 seconds.

- Vacuum switch has failed (very rare). To test the vacuum switch, you will need to disconnect the air hose from the body of the appliance. With the other end still attached to the vacuum switch, very gently suck on the loose end of the hose (you may want to remove the hose entirely off the appliance and the vacuum switch ﬁ rst and make sure it is clear). If you hear a click, the vacuum switch is working. BE CAREFUL, TOO MUCH VACUUM CAN DAMAGE THE VACUUM SWITCH.

42.15_3B

14.0 WARRANTY

TIMBERWOLF products are manufactured under the strict Standard of the World Recognized

TIMBERWOLF products are designed with superior components and materials, assembled by trained craftsmen

who take great pride in their work. The complete appliance is thoroughly inspected by a qualiﬁ ed technician before

packaging to ensure that you, the customer, receives the quality product that you expect from TIMBERWOLF.

TIMBERWOLF WOOD APPLIANCE PRESIDENT’S LIMITED WARRANTY

The following materials and workmanship in your new TIMBERWOLF appliance are warranted against defects as deﬁ ned below:

The combustion chamber is warranted against defects for a period of 25 years.

The secondary air tubes are warranted against defects for a period of ﬁ ve years.

All other wearable parts and electrical components such as blowers, thermal switches, switches, wiring, rheostats, ﬁ rebrick, ceramic glass (thermal breakage only), ﬁ bre bafﬂ es and gasketing are covered and Wolf Steel will provide replacement parts free of charge during the ﬁ rst year of the limited warranty.

Any labour related to warranty repair is not covered. * Construction of models vary. Warranty applies only to components included with your speciﬁ c heater.

ISO 9001 : 2008 Quality Assurance Certiﬁ cate.

CONDITIONS AND LIMITATIONS

Wolf Steel warrants its TIMBERWOLF products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. Provided that the purchase was made through an authorized TIMBERWOLF dealer your appliance is subject to the following conditions and limitations:

This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives.

The appliance must be installed by an authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect. Operating the appliance on high for extended periods of time, is neglect. Parts installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, nor any venting components used in the installation of the appliance.

In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.

After the ﬁ rst year, with respect to the TIMBERWOLF’S President’s Limited Warranty, Wolf Steel may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective parts.

After the ﬁ rst year, Wolf Steel Ltd. will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty.

Notwithstanding any provisions contained in the TIMBERWOLF’S President’s Limited Warranty, Wolf Steel’s responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages.

This warranty deﬁ nes the obligations and liability of Wolf Steel with respect to the TIMBERWOLF appliance and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.

Wolf Steel neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. Wolf Steel will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust blowers, furnaces, clothes dryers, etc.

Any damages to appliance, combustion chamber, heat exchanger or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of Wolf Steel.

Regular cleaning of the ﬁ ne ash generated during the operation of this appliance is a necessary part of maintaining your appliance. Failure of any components, which is attributed to poor maintenance, is not warrantable and will not be covered by this policy.

Wolf Steel reserves the right to have its representative inspect any TIMBERWOLF product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS.

2.11_A

W415-0865 / 04.07.10

15.0 SERVICE HISTORY

W415-0865 / 04.07.10

43.1

Timberwolf TPSI35 Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual