Timberwolf TPS35, TPI35 Installation And Operating Instructions Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
INSTALLATION AND
OPERATING INSTRUCTIONS
This appliance has been tested to ASTM E 1509, ULC/ORD C1482M-90, ULC S627 AND ULC S628.
TPS35
PELLET STOVE
TPI35
1
PELLET INSERT
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
!
WARNING
PLEASE READ ENTIRE MANUAL
BEFORE YOU INSTALL OR USE THIS
PELLET BURNING APPLIANCE.
If the appliance is not properly installed,
a house fi re may result causing personal
injury or loss of life.
- Authorities having jurisdiction (such as municipal building department, fi re department, re prevention bureau, etc.) should be consulted before installation to determine the need to obtain a permit.
- Contact local building or fi re offi cials about restrictions and installation inspection requirements in your area.
- This appliance is hot while in operation. Keep children, clothing and furniture away. Contact may cause skin burns.
- Do not start a fi re with chemicals or fl uids such as gasoline, engine oil, etc...
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
Phone (705)721-1212 • Fax (705)722-6031 • www.timberwolffi replaces.com • ask@timberwolffi replaces.com
$10.00
1.18B
W415-0865 / B / 05.26.11
2
TABLE OF CONTENTS
1.0 INSTALLATION OVERVIEW 3
1.1 STOVE 3
1.2 INSERT 4
2.0 INTRODUCTION 5
2.1 DIMENSIONS 6
2.1.1 STOVE 6
2.1.2 INSERT (COMPLETE WITH FLASHING) 6
2.2 SPECIFICATIONS 7
2.3 GENERAL INSTRUCTIONS 7
2.4 GENERAL INFORMATION 8
2.4.1 FUEL 8
2.4.2 PELLET SPECIFICATIONS 9
2.4.3 CORN SPECIFICATIONS 9
2.4.4 SAFETY FEATURES 10
2.4.5 EPA COMPLIANCE 10
2.5 RATING PLATE INFORMATION 10
3.0 INSTALLATION PLANNING 11
3.1 INSTALLATION OPTIONS 11
3.2 APPLIANCE PLACEMENT 11
3.3 MINIMUM CLEARANCE TO COMBUSTIBLES 12
3.3.1 STRAIGHT INSTALLATION 12
3.3.2 CORNER INSTALLATION 12
3.4 FLOOR PROTECTION REQUIREMENTS INSTALLATION 13
3.5 OUTSIDE AIR 13
3.6 MOBILE HOME 13
4.0 VENTING 14
4.1 TYPE OF VENT 14
4.2 INSTALLING THE PELLET VENT 14
4.3 VENTING THE PELLET APPLIANCE 14
4.4 PELLET VENT TERMINATION 15
4.5 VENT TERMINAL CLEARANCES 15
4.6 STOVE VENTING INSTALLATION EXAMPLES 16
4.6.1 HORIZONTAL TERMINATION (THROUGH WALL) 16
4.6.2 VERTICAL RISE HORIZONTAL TERMINATION (THROUGH WALL) 16
4.6.3 VERTICAL TERMINATION 17
4.6.4 CLASS A CHIMNEY RETROFIT 17
4.6.5 HEARTH MOUNT INSTALLATION 18
4.7 INSERT VENTING INSTALLATION EXAMPLES 19
4.7.1 TYPICAL EXISTING MASONRY INSTALLATION 19
4.7.2 FACTORY BUILT FIREPLACE 20
5.0 FRAMING (INSERT ONLY) 21
5.1 INSTALLATION INTO A COMBUSTIBLE ENCLOSURE 22
5.2 MINIMUM ENCLOSURE CLEARANCES 23
5.3 MINIMUM CLEARANCE TO COMBUSTIBLES 23
5.4 MINIMUM MANTEL CLEARANCES 24
5.5 ALCOVE INSTALLATION REQUIREMENTS (MINIMUM) 24
6.0 FINISHING 25
6.1 INSTALLING VIEWING DOOR 25
6.2 DOOR HANDLE INSTALLATION 26
6.3 DECORATIVE INSET 26
6.4 FLASHING INSTALLATION 27
7.0 WIRING DIAGRAM 28
8.0 OPERATING INSTRUCTIONS 29
8.1 PROPER PELLET LOADING 29
8.2 PRE-START CHECK 29
8.3 LIGHTING APPLIANCE MANUALLY 29
8.4 LIGHTING INSTRUCTIONS 30
8.5 CONTROLS 30
8.6 CONTROL ADJUSTMENT 31
8.7 INSTALLING A THERMOSTAT 31
8.8 SHUTDOWN INSTRUCTIONS 31
9.0 NORMAL OPERATING SOUNDS 32
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
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3
10.0 MAINTENANCE 33
10.1 DAILY (WHENEVER USING THE APPLIANCE) 33
10.1.1 DISPOSAL OF ASHES 33
10.1.2 INSPECT THE BURN POT 33
10.1.3 CARE OF GLASS 33
10.1.4 CLEANING THE HEAT EXCHANGER TUBES 34
10.1.5 MAKE SURE PELLETS ARE NOT PILING UP 34
10.1.6 CLEANING THE BURN POT 35
10.2 BI-WEEKLY (OR EVERY 10 BAGS OF PELLETS) 35
10.2.1 VACUUM FIREBOX 35
10.3 SEMI-ANNUALLY (OR EVERY TWO TONS OF PELLET) 36
10.3.1 VACUUM HOPPER 36
10.3.2 SOOT AND FLY ASH FORMATION 36
10.3.3 CLEAN THE VERTICAL EXHAUST DUCT 36
10.3.4 CLEAN THE EXHAUST BLOWER 37
10.3.5 CHECK ALL SEALS 37
10.3.6 CLEAN THE VENT 38
10.4 IN THE EVENT OF A JAMMED AUGER 38
11.0 REPLACEMENTS 39
12.0 TROUBLESHOOTING 41
13.0 WARRANTY 44
14.0 SERVICE HISTORY 45
1.0 INSTALLATION OVERVIEW
1.1 STOVE
Rating plate, see “RATING PLATE INFORMATION” section.
Door, see “FINISHING - INSTALLING THE VIEWING DOOR” section.
Venting, see “GENERAL VENTING” and “INSTALLATION” sections.
Floor, see “INSTALLATION PLANNING ­FLOOR PROTECTION REQUIRE­MENTS” section.
See “OUTSIDE AIR” section.
Handle, see “DOOR HANDLE INSTALLATION” section.
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4
1.2 INSERT
Door, see “FINISHING ­INST ALLING THE VIEW­ING DOOR” section.
Flashing, see “FLASHING INSTALLATION” section.
Venting, see “VENTING” and “INSTALLATION” sections.
Rating plate, see “RATING PLATE INFORMATION” section.
W415-0865 / B / 05.26.11
Handle, see “DOOR HANDLE INSTALLATION” section.
2.0 INTRODUCTION
THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury. Contact the local building or fi re authority and follow their guidelines. Notify your insurance company of this appliance as well.
Never try to repair or replace any part of the appliance unless instructions are given in this manual. All other work should be done by a trained technician.
Risk of burns. The appliance should be turned off and cooled before servicing.
Do not operate without fully assembling all components.
Do not install damaged, incomplete or substitute components.
Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is rec­ommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
Clothing or other fl ammable material should not be placed on or near the appliance.
Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies.
Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the fl oor.
Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.
It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a quali­ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other fl ammable vapors and liquids.
Under no circumstances should this appliance be modifi ed.
Do not use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appli- ance and to replace any part of the control system and any gas control which has been under water.
Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualifi ed service person. The viewing door and ashpan must be closed and latched during operation.
Do not strike or slam shut the appliance glass door.
Only doors / optional fronts certifi ed with the unit are to be installed on the appliance.
Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.
If the appliance is not properly installed, a house fi re may result. Do not expose the appliance to the elements (ex. rain, etc.) and keep the appliance dry at all times. Wet insulation will produce an odour when the appliance is used.
The chimney must be sound and free of cracks. Clean your chimney a minimum of twice a year and as required.
The heater is designed and approved for pelletized wood fuel only. Any other type of fuel burned in this heater will void the warranty and safety listing.
Do not start a fi re with chemicals or fl uids such as gasoline, engine oil, etc.
Ashes must be disposed in a metal container with a tight lid and placed on a non-combustible surface well away from the home or structure.
Your appliance requires periodic maintenance and cleaning. Failure to maintain your appliance may lead to smoke spillage in your home.
The exhaust system must be completely straight and properly installed. It is recommended that the pellet vent joints be sealed with a minimum 500°F (260°C) silicone sealant. Install according to the vent manufacturer’s instructions.
Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated
temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a T.V. or other electronic components.
During a power outage this appliance will not operate. If a power outage does occur, check the appliance for smoke spillage and open a window if any smoke spills into the room.
Keep foreign objects out of the hopper.
Disconnect the power cord before performing any maintenance. NOTE: Turning the pellet feed to “OFF” does not discon-
nect all power to the heater.
Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.
At no point should you use fi rewood or fi relogs in this appliance. The use of which could cause a house fi re.
This appliance must be connected to a standard 115 V, 50Hz grounded electrical outlet. Do not use an adapter plug or sever the grounding prong. Do not route the electrical cord underneath, in front of, or over the appliance.
When installed in a mobile home, the appliance must be bolted to the fl oor, have outside air, and NOT BE INSTALLED IN THE BEDROOM (per H.U.D. requirements). Check with local building offi cials.
The exhaust system should be checked and cleaned once a year minimum for any build-up of soot or creosote.
This heater becomes very hot, you MUST wear heat resistant gloves when cleaning or handling this heater.
!
WARNING
5
3.8B
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6
2.1 DIMENSIONS
2.1.1 STOVE
1
21
/4"
5
30
/16"
11
19
/16"
2.1.2 INSERT (COMPLETE WITH FLASHING)
3
38
/8"
7
25
/8"
1
24
/4"
17
"
5
11
/8"
1
23
/2"
CENTRE LINE
OF AIR INTAKE
B
A
*
*
CENTRE LINE OF
EXHAUST
3
29
/8"
1
8
/2"
CENTRE LINE
OF AIR INTAKE
5
5/
"
CENTRE LINE
8
OF EXHAUST
10
13
20
/16"
1
7
/8"
7
1
5
/8"
/8"
CENTRE LINE
CENTRE
LINE OF
EXHAUST
OF AIR INTAKE
CENTER LINE
OF INSERT
1
1
/4"
1
21
/4"
3
38
/8"
* A and B are adjustable, see "SPECIFICATIONS" section.
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7
2.2 SPECIFICATIONS
Adjuistable Flashing 11" to 13" 10 1/2" to 12 1/2" Electrical Rating 115 Volts, 3.6 Amps, 60Hz Watts During Ignition Sequence 400 (approximately) Watts During Operation 180 (approximately) Weight Stove 158 lbs / Insert 140 lbs Exhaust Collar 3" Intake Collar 2" Hopper Capacity 45 Pounds EPA Exempt Burn Rate 1.5 to 4.5 (Pounds Per Hour) BTU/H 12750 to 38250 Approximate Maximum Heating Capacity (in square feet)* 800 to 2000 Sq. Feet Maximum Burn Time on Low Burn** 30 Hours * Heating capacity will vary depending on the home's fl oor plan, degree of insulation, and the outside temperature. It is
also affected by the fuel size, quality, and moisture level. ** Small pellets will increase or decrease the stated burn rates and burn times. Differences of plus or minus 20% depend-
ing on fuel quality may occur.
AB
2.3 GENERAL INSTRUCTIONS
ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE
WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA C22.1
CANADIAN ELECTRIC CODE (IN CANADA) OR THE ANSI/NFPA NO. 70 NATIONAL ELECTRIC CODE
DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. DO
NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.
PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.
PROVIDE ADEQUA TE VENTILA TION.
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE
FRONT FACE OF THE APPLIANCE.
!
WARNING
IN THE UNITED STATES.
W415-0865 / B / 05.26.11
8
Thank you for purchasing a Wolf Steel Ltd. Pellet Appliance. This appliance is designed for use with Pelletized Wood Only.
Please read this entire manual before installation and use of this pellet fuel-burning room appliance. Failure to follow these instructions could result in property damage, bodily injury or even death.
Keep this manual handy for future reference.
This Pellet Appliance, when installed, must be electrically grounded in accordance with the local codes, or in the absence of local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70 National Electrical Code in the United States.
This appliance will not operate using natural draft or without a power source for the blower systems and fuel feed system.
The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.
If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.
2.4 GENERAL INFORMATION
4.5
2.4.1 FUEL
This appliance is designed to burn wood pellet fuel. In addition, a corn/wood pellet mixture with a maximum 50% corn can be burned. Burning any other fuel, that is not approved for use with this appliance, will void the warranty.
Important: The corn/wood pellet mixture needs to be mixed evenly before being put into the hopper.
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2.4.2 PELLET SPECIFICATIONS
IT IS IMPORTANT TO SELECT AND USE ONLY PELLETS THAT ARE DRY AND FREE OF DIRT OR ANY
IMPURITIES SUCH AS HIGH SALT CONTENT. DIRTY FUEL WILL ADVERSELY AFFECT THE OPERA-
TION AND PERFORMANCE OF THE APPLIANCE AND WILL VOID THE WARRANTY. THE PELLET
FUEL INSTITUTE (P.F.I.) HAS ESTABLISHED STANDARDS FOR WOOD PELLET MANUFACTURERS.
WE RECOMMEND THE USE OF PELLETS THAT MEET OR EXCEED THESE STANDARDS. ASK YOUR
DEALER FOR A RECOMMENDED PELLET TYPE.
Pellet quality is important, please read the following:
Your Wolf Steel Ltd. Pellet Appliance has been designed to burn premium hard or soft wood pellets only. Do not use any other type of fuel such as fi re logs or fi re starting pellets, as this will void the warranties stated in this manual.
The performance and heat output of the pellet appliance is directly related to the quality and moisture of the pellets. Store pellets in a cool dry area to prevent moisture absorption.
P.F.I. PELLET STANDARDS:
Fines (fi ne particles) 1% maximum through a 1/8" screen Bulk Density 40 pound per cubic foot minimum Size 1/4" to 5/16" diameter, 1/2" - 1 1/2" long maximum Ash Content 1% maximum (Premium grade)
3% maximum (Standard grade) Moisture Content 8% maximum Heat Content Approximately 8200 BTU per pound minimum
!
WARNING
9
64.1
If the fuel does not comply to this standard the appliance may not operate as designed. We recommend the use of pre­mium grade (1% ash content) for longer appliance life and less frequent cleaning.
2.4.3 CORN SPECIFICATIONS
Use only clean-shelled corn with a moisture content less than 15% and approximate fuel value of 7,000 BTU/ lb (16,200 kJ/kg). Do not attempt to burn corn with higher moisture content or burn lesser grade fuels. Do not burn other types of agricultural pellets or by-products (alfalfa, cherry pits, olive pits, nut shells, etc.) as they are not permitted to be burned in this appliance.
Corn must be clean and free of debris. Never burn corn right from the fi eld. Damage caused by dirty corn is not covered by the Lifetime Limited Warranty. Ask for screened corn only. Stalk parts, excessive fi nes and cob remnants will clog the air fl ow holes in the burn plate. Check the corn for foreign objects.
Use only a maximum 50% corn to pellet mixture.
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10
TPS
Corner Ins
Corner In
6”
3”
6”6
ON, L4M 0G8 CANADAON, L4M 0G8 CANADA
LES VÊTEMENTS ET LES MEUBLES À LES VÊTEMENTS ET LES MEUBLES
OU AUX CODES DU BÂTIMENT ODES DU BÂTIMENT
TRAVERSE UN MUR OU UN N MUR OU
6”6”
FloorFl
ProtectionProt
Protection de
pl
plancher
Installations
à
à travers le
murmur
2.4.4 SAFETY FEATURES
HIGH LIMIT SWITCH: Your appliance is equipped with a high limit switch. In the event that the temperature of the appliance approaches an unsafe operating temperature, this switch will shut down the pellet feed, which will eventually shut down the unit. If this happens, it is important to fi nd out why the unit overheated. Contact your local dealer.
LOW LIMIT SWITCH: This switch will automatically shut down the appliance if the fi re goes out or fails to light within 15 minutes.
HOPPER DOOR INTERLOCK: Your appliance is equipped with a micro switch in the hopper assembly that shuts-off the auger when the hopper door is opened. Closing the door switches the auger back on, allowing pellets to feed again.
VACUUM SWITCH: This switch will sense lack of air fl ow through the appliance and shut down the pellet feed. This lack of fl ow could be caused by a blocked vent.
POWER FAILURE: In the event of a power failure, the appliance will shut down. Once power is restored, the appliance will re-start, unless the convection air temperature has gone above the high limit switch setting. If this happens, contact your local dealer.
2.4.5 EPA COMPLIANCE
This appliance is EPA exempt from Phase II prerequisites, but complies with Oregon / Washington emissions requirements.
2.5 RATING PLATE INFORMATION
- INSTALL AND USE ONLY IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS AND LOCAL BUILDING CODES.
- MINIMUM CEILING HEIGHT: 7FT (2.13M) HEARTH
9700539 (WSL) 4001657 (NGZ) 4001658 (NAC) 4001659 (WUSA)
REFERENCE
#16544
CAUTION: HOT WHILE IN OPERATION. DO NOT TOUCH. KEEP CHILDREN,
CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS.
- INSTALLER ET UTILISER CONFORMÉMENT AUX INSTRUCTIONS DU FABRICANT ET AUX CODES DU BÂTIMENT LOCAUX.
- HAUTEUR DE PLAFOND MINIMALE 7 PI. (2,13 m) BASE DE PROTECTION/PROTECTION DE PLANCHER COMBUSTIBLE : SI INSTALLÉ SUR UN PLANCHER COMBUSTIBLE, L’APPAREIL DOIT ÊTRE PLACÉ SUR UNE PLAQUE PROTECTRICE INCOMBUSTIBLE S’ÉTENDANT SUR 6” À L’AVANT.
- NE PAS RACCORDER CET APPAREIL À LA CHEMINÉE D’UN AUTRE APPAREIL.
- REMPLACER LA VITRE PAR UNE VITRE EN CÉRAMIQUE SEULEMENT. DANGER : RISQUE DE SECOUSSE ÉLECTRIQUE. DÉBRANCHER L’ALIMENTATION ÉLECTRIQUE AVANT DE PROCÉDER À L’ENTRETIEN.
- GARDER LA PORTE VITRÉE ET LA PORTE DU TIROIR À CENDRES BIEN FERMÉES DURANT LE FONCTIONNEMENT.
- CONTACTER LES AUTORITÉS LOCALES DU BÂTIMENT ET DU SERVICE DES INCENDIES AU SUJET DES RESTRICTIONS ET DES INSPECTIONS D’INSTALLATION DANS VOTRE RÉGION.
- PEUT ÊTRE INSTALLÉ DANS UNE MAISON MOBILE SI INSTALLÉ CONJOINTEMENT AVEC UNE PRISE D’AIR EXTÉRIEUR.
- SE RÉFÉRER AUX INSTRUCTIONS D’INSTALLATION OU AUX CODES DU BÂTIMENT LOCAUX LORSQUE LE SYSTÈME D’ÉVACUATION TRAVERSE UN MUR OU UN PLAFOND COMBUSTIBLES.
- COMBUSTIBLE : POUR USAGE AVEC DES GRANULES SEULEMENT.
ATTENTION : L'APPAREIL EST CHAUD LORSQU’IL FONCTIONNE. NE PAS
TOUCHER. TENIR LES ENFANTS, LES VÊTEMENTS ET LES MEUBLES À L’ÉCART. LE CONTACT PEUT CAUSER DES BRÛLURES DE PEAU.
WOLF STEEL LTD.
24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA
EXTENSION / COMBUSTIBLE FLOOR PROTECTION: IF INSTALLED ON A COMBUSTIBLE FLOOR, UNIT MUST BE PLACED ON A NON-COMBUSTIBLE FLOOR PROTECTOR EXTENDING 6” IN FRONT.
- DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
- REPLACE GLASS WITH ONLY CERAMIC GLASS.
DANGER: RISK OF ELECTRICAL SHOCK. DISCONNECT
POWER BEFORE SERVICING UNIT.
- KEEP VIEWING AND ASH REMOVAL DOORS TIGHTLY CLOSED DURING OPERATION.
- CONTACT LOCAL BUILDING AND FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR LOCAL AREA.
- SUITABLE FOR USE IN MOBILE HOMES WHEN USED WITH OUTSIDE AIR INSTALLATION KIT.
- REFER TO INSTALLATION INSTRUCTIONS OR LOCAL BUILDING CODES WHEN PASSING EXHAUST SYSTEM THROUGH COMBUSTIBLE WALL OR CEILING.
- FUEL: FOR USE WITH PELLET FUEL ONLY.
We suggest that our pellet hearth products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institute as NFI Pellet Specialists or who are certified in Canada by Wood Energy Technical
www.nficertified.org
TPS35
Training (WETT).
3”
Through
Wall
Installation
Floor Protection
MINIMUM CLEARANCES TO COMBUSTIBLE
SIDE 6” REAR 3” CORNER 2” CEILING 48”
U.S. ENVIROMENTAL PROTECTION AGENCY Certified to comply with July 1992 Particulate Emission Standards
MODÈLE TPS35 APPAREIL DE CHAUFFAGE AUX GRANULES HOMOLOGUÉ TESTÉ SELON LES
Installations
Installations à travers le
travers le
mur
Protection de
Protection de plancher
ancher
DÉGAGEMENTS MINIMAUX AUX MATÉRIAUX COMBUSTIBLES
CÔTÉ 6” ARRIÈRE 3” COIN 2” PLAFOND 48”
Certifié conforme à la norme d'émanation de particules de juillet 1992 du U.S. ENVIROMENTAL PROTECTION AGENCY
DATE CODE / DE DATE
66.1A
MODEL TPS35 LISTED PELLET FUEL BURNING ROOM HEATER TESTED TO:
ASTM E 1509, ULC/ORD C1482-M90, ULC S627
Straight Installation Corner Installation
6”
6”
Installation droite
6”
3”
2”
Tee
Interior Vertical
Vent
Floor
6”
Protection
2”
6”
6”
Floor Protection
INPUT RATING
MIN 1.5 LB/HR MAX 4.5 LB/HR
ELECTRICAL RATING
120V 3.6A 60HZ
NORMES : ASTM E 1509, ULC/ORD1482-M90, ULC S627
Installation de coin
Évents à
travers le
mur
6”
6”
Coude
2”
45°
45°
2”
6”
6”
Protection de plancher
IDÉBIT D’ALIMENTATION
MIN. 1.5 LB/H MAX. 4.5 LB/H
CARACTÉRISTIQUES ÉLECTRIQUES
120 V 60 Hz
Évents
verticaux
intérieurst
Protection de plancher
3”
2”
Interior Vertical
Vent
Évents verticaux intérieurs
®
(NFI)
2”
6”
2”
6”
Tee
2”
6”
Floor Protection
2”
6”
Protection de plancher
W385-0509 / B
Stove rating plate illustrated For rating plate location, see “INSTALLATION OVERVIEW” section. This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.
W415-0865 / B / 05.26.11
3.0 INSTALLATION PLANNING
!
WARNING
READ ENTIRE MANUAL BEFORE YOU INSTALL OR USE THIS APPLIANCE. FAILURE TO FOLLOW THE
INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH
THIS APPLIANCE. USING NON-LISTED ACCESSORIES AND REPLACEMENT PARTS (BLOWERS,
DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENT COMPONENTS, ETC.) COULD RESULT IN A
SAFETY HAZARD AND WILL VOID THE LIMITED LIFETIME WARRANTY.
Check with local building offi cials for any permits required for installation of this pellet appliance and notify your insurance company before proceeding with installation.
Before installing we recommend placing the appliance outside and load 5 pounds of pellets inside the hopper. Plug the appliance in and let it run on HIGH until the pellets run out. This will cure the paint and burn off most of the oils on the steel, thereby minimizing any smell inside the home.
3.1 INSTALLATION OPTIONS
Stove model:
To install in a Residential or Mobile Home see "MOBILE HOME INSTALLATION" section. For alcove instal­lations see "ALCOVE INSTALLATION REQUIREMENTS" section. For horizontal vent or vertical vent see "VENTING" section. Outside air, see "OUTSIDE AIR" section.
11
68.1
Insert model:
To install as an insert into an existing masonry appliance or factory built appliance see "VENTING" section. To install into a combustible enclosure, see "INSTALLATION INTO A COMBUSTIBLE ENCLOSURE" section.
3.2 APPLIANCE PLACEMENT
Have an authorized dealer install the appliance. If you install the appliance yourself, have your dealer review your installation plans and/or installation. Draw out a detailed plan of the installation including dimensions and verify the dimensions with the require­ments listed in this manual. You may wish to adjust the appliance position slightly to ensure the vent does not intersect with a framing member. Appliance must be positioned so that no combustibles are within, or can swing within (e.g. drapes, doors), 48” of the front of the appliance.
67.1A
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12
3.3 MINIMUM CLEARANCE TO COMBUSTIBLES
!
WARNING
DO NOT INSTALL INTO ANY AREA HAVING LESS THAN 48" (CEILING TO APPLIANCE BOTTOM,
EXCLUDING HEARTH HEIGHT).
3.3.1 STRAIGHT INSTALLATION
Through the Wall Installations complete
with outside air
Interior Vertical Vents
3”
6”
Floor
6”
Protection
3.3.2 CORNER INSTALLATION
Through the Wall Vents complete with outside air Interior Vertical Vents
2”
45°
6”
45° Elbow
6”
Floor Protection
45°
3”
2”
6”
6”
2”
6”
NOTE: If interior vertical pellet vent is used, the clearance to the back wall is determined by the up­ward-turning elbow or "Tee". It will vary in depth depending on the brand of pellet vent used (it is ap­proximately 5"). Before placing the appliance, connect the elbow or "Tee" and allow for the minimum 3" clearance to the combustible wall.
W415-0865 / B / 05.26.11
2”
6”
Floor Protection
6”
2”
6”
Floor Protection
3.4 FLOOR PROTECTION REQUIREMENTS INSTALLATION
The appliance must be installed on a non-combustible fl oor protector extending the full depth of the appliance and extending a minimum 6" in front and on either side (minimum .018" thick - 26 gauge) of the fuel loading and ash removal openings. The fl oor protector must extend under and 2" beyond each side and rear of a "Tee" (if used).
NOTE: Floor protection is required for spark and ash shielding, but not for limiting fl oor temperatures from the radiant heat of the appliance. The appliance was designed and safety tested so that without any protection, the fl oor would not overheat.
Refer to local building codes for suitable fl oor protection materials.
3.5 OUTSIDE AIR
Available from your Authorized Dealer (114KT) Outside air must not be drawn from an enclosed space (garage, unventilated crawl space).
NOTE: Wolf Steel Ltd. strongly suggests using outside air for all residential installations, especially for those that are energy effi cient, air-tight homes.
Outside air supply must not be over 15' long.
13
Outside air vents must be made with 1 3/4" diameter or larger metal or aluminum duct with a metal screen at­tached to the end to keep out rodents (P.V.C. or other materials may not be used). The outside air inlet must not be above or within 12" of the chimney termination, must have a rain cap or down­turned elbow to prevent the water from entering and be located so that it will not become plugged by snow or other material.
Outside air is required for all combustible built-in enclosure installations.
3.6 MOBILE HOME
THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR, WALL, AND CEILING ROOF
Installation into a manufactured home or mobile home should be installed in accordance with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada.
The appliance must be grounded to the steel chassis of the mobile home (Some states do not require this; check with your local building department).
!
WARNING
DO NOT INSTALL IN A SLEEPING ROOM.
MUST BE MAINTAINED.
STOVE
ILLUSTRATED
29.4A
W415-0865 / B / 05.26.11
14
4.0 VENTING
4.1 TYPE OF VENT
Must be an approved 3" or 4" diameter Type "L" or "PL" vent, vented to the outside or connect the vent to a factory built type "A" chimney using an adaptor; and/or stainless steel chimney liner for masonry appliance in­stallations. Use 4" diameter vent if vent or liner height is over 15' or if installation is over 4,000' above sea level.
4.2 INSTALLING THE PELLET VENT
PELLET VENT MUST MAINTAIN A MINIMUM 3" CLEARANCE TO ANY COMBUSTIBLE (INSTALL VENT
AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER).
DO NOT CONNECT THE PELLET VENT TO A VENT OR CHIMNEY SERVING ANY OTHER APPLIANCE
DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT.
!
WARNING
OR HEATER.
The vent must have a support bracket every 5’ when on the exterior wall. To achieve optimum performance, keep vent runs as short as possible, especially on horizontal installations.
MAXIMUM VENTING: Maximum venting height is 33’. Maximum horizontal vent run is 10’. Use no more than 180° of elbows (two 90’ elbows, or two 45’ elbows and one 90’ elbow, etc), excluding the tee and the termination.
VENT INST ALLATION: Termination must exhaust above the air inlet elevation, and parallel or above the exhaust output of the pellet appliance. It is recommended that at least 3’ of vertical pipe be installed to create some natural draft. This is to help prevent the possibility of smoke or odour entering the home during the appliance shut down or in the event of a power outage. Horizontal sections must have a 1/4” rise every 12” of travel if longer than 3’.
The pellet vent connections must be sealed with HI-Temp RTV Silicone and screwed together with at least 3 3/8” long stainless steel screws. Seal each vent section by injecting a liberal amount of 500°F (260°C) RTV silicone sealant into the gap. We recommend sealing the outside of the vent connections to permit easier access when servicing.
Use 4” diameter
“L” vent if
venting in this
region.
Use 3” or 4”
diameter “L”
vent if venting
in this region.
33’
30’
25’
20’
15’
10’
5’
0’
4.3 VENTING THE PELLET APPLIANCE
Use an approved wall thimble when passing the vent through walls and a ceiling support / fi restop spacer when passing the vent through ceilings (maintain a 3" clearance to any combustibles).
W415-0865 / B / 05.26.11
0’
7.5A
5’
10’
4.4 PELLET VENT TERMINATION
The vent termination must have an approved cap (to prevent water from entering) or a 45° downturn. If the termination is located on a windy side of the house, a shield is recommended to prevent soot from build­ing up on the side of the house. Horizontal terminations must protrude 12" from the wall, vertical terminations require a minimum 24" above the highest point that it penetrates through the roof. Depending on pellet quality, vent confi guration and air settings, black soot may occur on the terminal wall.
4.5 VENT TERMINAL CLEARANCES
15
E
C
K
J
G
I
F
H
D
B
B
A
L
E
NOTE: Illustration dimensions are to the center of the exhaust exit point of the vent.
CLEARANCES
A 24” Clearance above grade, veranda porch, deck or balcony. (Including vegetation and mulch)
B
C 18” D 0” Clearance to an outside corner wall. E 3” F 9” Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.
G 3” Clearance to a mechanical air supply inlet.
H 7’ ** Clearance above a paved sidewalk or paved driveway located on public property.
I 12” ** Clearance under a veranda, porch, deck or balcony. J 24” Clearance above the roof. K 2’ Clearance from an adjacent wall including neighbouring buildings.
L
* Recommended to prevent condensation on windows and thermal breakage
** This is a recommended distance. For additional requirements check local codes.
48” Clearance beside or below any windows or doors that open.
12” * Clearance above any window or door that opens.
Vertical clearance to ventilated soffi t located above the terminal within a horizontal distance of 2 feet from the center line of the terminal.
Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.)
3’ within a height of 15 feet above the meter
/ regulator as-
sembly
Clearance to each side of center line extended above natural gas or propane meter / regulator assembly or mechanical vent.
12.7A
W415-0865 / B / 05.26.11
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