Timbertech DeckLites Installation & Maintenance Manual
RAILING &
DECKLITES
INSTALLATION &
MAINTENANCE GUIDE
®
DECKING
RAILING
LIGHTING
ACCESSORIES
www.timbertech.com
SEPTEMBER 2012
Dear Valued Customer:
TimberTech would like to thank you for your interest in our railing systems.
We strive to better serve our customers and hope that you have a wonderful
experience with TimberTech.
TimberTech focuses on quality, innovation and brand in all that we do. With
an assortment of plank profiles, industry leading railing systems, fencing and
numerous accessories, building beautiful decks has never been easier.
TimberTech is committed to providing builders and professional deck installers
with exciting new products our customers demand, as well as programs and
support material to differentiate themselves in the marketplace.
TimberTech is a member of the Crane Building Products family of companies, which
is part of the Crane Group, a more than 60-year old family owned company.
TimberTech has compiled this Railing & DeckLites
Guide to provide a thorough resource for technical information for our railing systems
and deck lighting system.
®
Installation & Maintenance
To get information on other TimberTech products visit timbertech.com or ask your
dealer for these installation guides:
• TimberTech Decking & DrySpace
• TimberTech FenceScape
TM
Installation & Maintenance Guide
®
Installation & Maintenance Guide
Installing TimberTech
TimberTech offers a variety of innovative railing systems and inll options. A variety of color choices allow
you to match or complement your TimberTech deck planks.
TimberTech products are a revolutionary alternative to traditional wood-they don’t rot, warp or splinter-and they look great year after year.
And unlike wood, TimberTech products require no painting, staining or sealing.
Make sure your project meets local building codes before you begin installation.
These installation guidelines will direct you through the process of installing TimberTech railing systems. These methods are recommended by TimberTech but may
not cover every installation scenario you encounter. Since each installation is unique in its performance requirements, the ultimate installation method used is the
sole responsibility of the installer. TimberTech recommends that all designs be reviewed by a licensed architect, engineer or local building official before installation.
TimberTech Code Listings
Once a product is tested by an independent lab, an application and report is
submitted to one of several agencies that provide listings for building products
that meet the requirements of Acceptance Criteria 174 (AC 174) as set forth by the
International Code Council Evaluation Service (ICC-ES). TimberTech currently has
listings from the ICC-ES and Architectural Testing Inc. The following TimberTech
reports on code compliance are available to download on www.timbertech.com.
For the most up-to-date code listings visit www.timbertech.com/
installation.
ICC Evaluation Service, Inc.
ICC ESR-1400 • Ornamental Rail System
Underwriters Laboratories, Inc.
E351168 • DeckLites
ATI Architectural Testing, Inc.
CCRR-0114 • RadianceRail
CCRR-0129 • BuilderRail
Code listing for RadianceRail Express Pending
Test Reports:
ADA Hand Rail & Secure Mount Post System tested to requirements of
ICC-ES-AC-174
3
DeckLites Components
®
Visit www.timbertech.com/installation to view TimberTech installation videos.
5 x 5 Post Lamp Module
RadianceRail
In-Deck Light Under-Rail Light
4 x 4 Post Lamp Module
Ornamental Rail, RadianceRail Express
Tools Required
In addition to a basic tool set, you will need the following
for installation of DeckLites components.
Spade Bits:
5/8”
3/4”
1”
1-1/2”
2.5mm
Allen Wrench
Drill Bits:
3/8”
7/64”
1/4”
3/16”
Accent Light
Silicone Filled
Wire Nuts
(20/bag)
16/2 AWG Wire
100W Transformer
Cable Guide
& Screw
(12/bag)
Important Safety Precautions
INSTRUCTIONS PERTAINING TO A RISK OF FIRE OR INJURY TO PERSONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING – To reduce the risk of FIRE OR INJURY TO PERSONS:
Turn off/unplug before servicing fixtures. Contact only switch/plug when
turning on.
Keep lamp away from materials that may burn.
Do not operate the luminaire fitting with a missing or damaged cover.
SAVE THESE INSTRUCTIONS
Stair Riser Light
Dimmer*
For information about DeckLites®LED visit www.timbertech.com/DeckLites.
*For installation instructions for the dimmer, visit http://www.timbertech.com/installation/installation-resources
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TimberTech DeckLites LED Layout Overview
The TimberTech DeckLites LED system is designed for use with the RadianceRail, RadianceRail Express and Ornamental Rail products.
Below is a sample lighting layout showing fixture placement and wiring routes. When laying out the wiring for your deck, keep the following in mind:
Building codes vary by locale, please consult all applicable codes
before beginning project.
Modifications must be made to railing components during assembly to
accommodate wiring and fixtures. Do not begin deck construction until
you have read the lighting instructions.
This unit secondary wiring shall be protected by routing in close
proximity to the luminaire or fitting, or next to a building structure
such as a house or deck. The wiring shall not be buried except for a
maximum 6 inches (15.2cm) in order to connect to the main
secondary wire.
Accent Light
Under-Rail Light
Post Cap Light
Accent Light
Under-Rail Light
In-Deck Light
16/2 AWG Wire
In-Deck Light
A maximum of 40W can be appliced to a single circuit. The maximum
recommended load for the transformer is 90 watts. Please refer to chart
below to determine that wattage of each fixture.
The 16AWG secondary supply wire can be buried to a maximum of 6” for
routing under deck or other obstacles. The Luminary (unit secondary)
wires cannot be buried underground.
Luminaries shall not be installed within 10 feet (1.52m) of a pool, spa or
fountain.
Trim post covers to correct length - see Post and Rail Prep page.
Wire Junction
Transformer
Outdoor GFCI Outlet
Wire cannot be
routed inside top
rail of stairs
Stair Riser Light
In-Deck Light
Non-Looped
Non-Looped
Circuit
Circuit
Under-Rail Light
Wire routed
inside top
rail assembly
Wire routed
under deck
Wire routed
between post
and post cover
Under-Rail Light
Fixture Wattage
Post Cap Module 3.0W
Accent 1.6W
Under Rail 1.5W
Stair Riser 1.3W
In-Deck .5W
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Wiring Instructions
Wire Connections
Connections between the main 16/2AWG cable and the lighting fixtures are made using
the space between the post and the Post Cap or Post Light Module as a junction box.
When routing the main wire around the deck, leave a loop of extra wire at the top of
each post to allow for splicing connections.
Use silicone filled wire nuts with corrosion protection and intended for outdoor use to
make all connections. They shall be copper, copper alloy,
or the equivalent.
Be sure to MAINTAIN POLARITY by aligning ridges when splicing the main
16/2AWG wires or shorting will occur. Polarity for the 18AWG fixture wires is not
critical.
When making splices, do not pre-twist wires. Pre-twisting wires can lead to a poor seal
inside the wire nut causing corrosion and/or voltage drop.
Wire Nut Instructions
Use the following guidelines for correct usage of wire nuts.
IMPORTANT: Turn off power before installing or removing connector. Product to be used in accordance with
local and national codes.
1. Strip wires 5/8”
2. Align frayed strands of conductors.
3. Do not pre-twist. Place stripped wires together with ends even, but lead smaller
stranded wires slightly ahead of larger solid or stranded wire.
4. Twist connector onto wires pushing firmly until hand-tight. DO NOT over torque.
5. Wipe excess sealant in and around conductors. DO NOT REUSE.
Wire Polarity
Ridges
Cross section of
16
AWG wire
NO
YES
Transformer Connections
Consult the instructions provided with the transformer for
additional information.
Power is supplied to the lighting fixtures via 16/2AWG wires connected to the provided
transformer. One side of the 16/2AWG wire is connected to the Common terminal (C),
the other side is connected to an Output terminal. One side of the 16/2AWG wire
contains raised ridges to allow for easy identification (see Wire Connections section).
The maximum recommended load for the transformers is 90 watts.
Dimmer Instructions
Install the Dimmer next to the DeckLites LED Transformer. Use the provided 10” wire and
water-tight connector to connect the Dimmer to the DeckLites LED Transformer. Next, use the
provided 10’ wire and water-tight connector to connect the Dimmer to main run of wire.
To use the Dimmer, turn the DeckLites LED Transformer to a setting that turns the DeckLites
on when desired. To dim the lights, press the button on the remote or on the dimmer until
the desired brightness is achieved.
The recommended load for the dimmer is between 20-90 watts.
Transformer Settings
100 Watt Transformer
On
Off
Outside
GFCI Circuit
Dimmer
Antenna
Female
Male
Female
Power from
Male
Transformer
Line Length 10’
Stripped
Auto
4H
6H
8H
Turns unit on
Turns unit off
Photocell Control “Auto” – Lights come
on at dusk and go off at dawn
Stays on 4 hours after dusk
Stays on 6 hours after dusk
Stays on 8 hours after dusk
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