Timberline Tool TC2, TC2-SR Instruction Manual

Instruction
Manual
®
Model TC2
PE Pipe Squeeze-off Tool
For your personal safety READ and UNDERST AND instructions before using tools. SA VE these instructions for future reference.
© 2008 Timberline Tool All Rights Reserved.
Familiarize yourself with all parts, names, and numbers. Refer to this diagram for the assembly and operation procedures that follow.
TC2 DIAGRAM
A1 – Top Jaw / Bottom Handle A2 – Top Handle A3 – Bottom Jaw A4 – Links A5 – Rotating Jaw Sleeve A6 – Safety Locking Bar
$
$
$
$
$
$
2
SPECIFICATIONS
Table 1 : Squeeze-off Tool for 1/2” CTS to 2” CTS
& 1/2” IPS - 2” IPS (15mm - 63mm) PE Pipe *
Length: 24.0 in ** 61.0 cm ** Width: 8.5 in 21.6 cm Weight: 11.6 lb 5.3 kg
* Manufacturer reserves the right to change specications without notice. ** Additional handle extensions may be added to increase the reach of the tool.
GENERAL SAFETY RULES
For all Tools
READ and UNDERSTAND all instructions. Failure to follow all instructions listed below may result in serious personal injury and/or damage to the tool.
The following ASTM standards provide guidance and requirements for squeeze-off tools, operating procedures, and qualication procedures.
ASTM F1041, “Standard Guide for Squeeze-off of Polyolen Gas Pressure • Pipe and Tubing” ASTM F1563, “Standard Specication for Tools to Squeeze-Off Polyethylene • (PE) Gas Pipe or Tubing” ASTM F1734, “Standard Practice for Qualication of a Combination of Squeeze • Tool, Pipe, and Squeeze-Off Procedures to A void Long-Term Damage in Poly­ethylene (PE) Gas Pipe”
TIMBERLINE TC2
3
INTRODUCTION
Timberline squeeze-off tools are designed to temporarily stop the pressurized flow of liquid or gas in polyethylene (PE) pipe.
Squeeze-off is a technique used to control the ow of gas or liquid in polyethylene pipe by compressing the pipe between parallel bars until the inside surfaces make contact. The exibility and toughness of most polyethylene pipes allow the pipe to recover from a properly made squeeze-off without a measurable loss in service life. Squeeze-off is useful for making installation tie-ins and emergency repairs.
Timberline squeeze-off tools are made from high strength aluminum for superior durability and will not bend or break under normal use. However, care must be taken to ensure that the pipe is free of foreign material and the pipe setting on the rotating sleeve matches the diameter and SDR of the pipe to be squeezed.
Please read the following suggested procedure for squeezing off polyethylene plastic pipe using Timberline Squeeze-of f Tools.
© 2008 Timberline Tool All Rights Reserved.
4
SAFETY INSTRUCTIONS
SAVE THESE FOR FUTURE REFERENCE
Static Electricity Safety
Use a proper grounding rod at all times to insure personal safety. PE pipe is a relatively low conductor of electricity. As a result PE
pipe does build up a static charge when it is in gas service due to the gas ow on the inside of the pipe. During squeeze-off a larger amount of static charge builds up.
In addition to the potential for pipe damage due to static discharge, the build up of a static charge represents an ignition source. Timberline Tool recommends that you follow all of your company grounding techniques and that all personnel involved in squeeze-off operations receive training on those grounding procedures so that they understand the hazards involved.
Workplace Safety
Prior to using any squeeze-off tool, consult ASTM Standards F1041­02, F1563-01 and F1734-03.
Always follow applicable company and OSHA safety procedures.
Observe pipe manufacturers’ recommendations and precautions for squeeze-off of polyethylene pipe, exercising particular caution when leaking gas is present.
Safety rst. T imberline squeeze-off tools must be used by qualified, trained per- sonnel only and must never be left on the pipe unattended. Refer to pipe manufac­turers’ recommendations for locating squeeze-off distances from fittings and joints.
Personal Safety
Stay Alert, watch what you are doing, and do not use tools while
tired or under the inuence of narcotics, alcohol, or medication.
Use proper clothing, eye protection, and safety equipment when using squeeze-tools.
A moment of inattention while operating squeeze-of f tools may result in personal injury. Store idle tools out of reach of children and other untrained persons.
Loading...
+ 8 hidden pages