Tilton 40000 User Manual
INSTALLATION INSTRUCTIONS
Tilton Super Starter - 54-4XXXX Series
Description
Tilton Engineering’s Super Starter® is designed to t much like the OEM starter whenever
possible. It’s compact size will often provide signicantly more clearance for various engine
and chassis components. Many of the top manufacturers of oil pans, exhaust systems, and
engine accessories have designed their products for use with the Super Starter®.
Unfortunately, with the wide variety of components currently on the market, it is not
possible to guarantee that the installation of a starter will be a simple “bolt-on” for every
application. From time to time, a customer will have to perform minor modications to
the engine block, oil pan, or even the starter mounting nose (only when recommended by
Tilton) to achieve the recommended clearance. We have, for many applications, alterna-
tive starter solutions when the starter recommended by your dealer simply will not t. Any
modications undertaken to install the Tilton Super Starter® are well worth the time and
eort, as they will be rewarded with the superior performance of the original high-torque
mini-starter.
In all models of the Super Starter®, the relationship between the starter pinion and the ring
gear is important for proper operation. Due to the starter’s high operating torque, failure to
install correctly will usually result in starter and/or ring gear damage. Be sure to check the
following items before attempting to use your Super Starter®.
98-095-6
Rectangular Shim
installation
The starter pinion-to-ring-gear must be .100” (± .040”) when pinion is in its relaxed position
(Figure 2). Check this at several ywheel locations to be sure that the ring gear is running
true. If the pinion is too close, use the housing shaped shim and round shim (Figure 1) in-
cluded with the starter, to move the pinion .062” away from the ring gear. If it is impossible
to see the pinion when the starter is installed (as with some cars with bellhousing-mounted
starters), measure in from the face of the bellhousing that the starter rests against to the
ring gear. Then, measure from the face of the starter nose to the end of the relaxed pinion.
The dierence between the two measurements is the pinion-to-ring-gear clearance.
When the pinion is engaged into the ring gear, there is to be .010”-.030” backlash between
them (Figure 3). This can be checked with a wire gauge when holding the pinion engaged
into the ring gear. (A small pry bar or at-blade screwdriver can be used to help hold the
pinion out.) If the t is too tight on an engine-block-mounted starter, use the rectangular
shim (Figure 1) between the starter nose and engine block.
Note: For block mounted star ter applications, additional rectangular shims, if required, can be
purchased at most local auto parts stores.
If the starter solenoid interferes with the engine block or any component,
determine if the nose on the starter is an indexable model (most are). If so, the entire starter
can be rotated about the nose to gain additional clearance.
Care must be taken that the starter motor does not interfere with some of the kickout con-
gurations of af termarket oil pans. Maximize the clearance between the solenoid and heat
sources like exhaust headers.
Round ShimHousing Shaped Shim
Figure 1
(Shim-Type denitions)
Figure 2
(Pinion Ring Gear Clearance)
Figure 3
(Ring gear backlash)
Distributor
10 Amp Diode
Battery
Switch
solenoiD configurations
Jumper
Wire
Solenoid
Switch
Battery
Starter
Switch
Battery
Standard (General Motors) Figure 4
Connect the positive battery lead to the unused post on the
solenoid. Connect the smaller switch lead to the spade terminal
on the solenoid.
Remote Solenoid (Ford Or Chrysler) Figure 5
If your vehicle has a remote solenoid, connect the large positive lead from
the remote solenoid to the unused post on the starter solenoid. Use the short
jumper wire (provided) to connect the spade terminal to the same starter
solenoid post as shown.
Figure 4
(Standard Connection)
Figure 5
(Remote Solenoid Connection)
Ignition Resistor Bypass Figure 6
If your vehicle requires an ignition resistor bypass, you can connect the exist-
ing bypass wire to the lower stud IF a 10 amp. diode is placed in the wire to
prevent feedback voltage from reaching the starter. Note: Resistor bypass was
used only on some GM models (late-60’s, early-70’s) and applies to cars still using
the OEM distributor and point-type ignition. If you are running an af termarket
distributor, you will not connect the extra wire (usually purple) to anything.
Figure 6
(Ignition Resistor Bypass)
Tilton Engineering, Inc. 25 Easy Street • PO Box 1787 • Buellton, CA 93427 • www.tiltonracing.com
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