Tii 605 User Manual
1385 Akron Street TII 605 Series
Copiague, NY 11726 Aerial Terminal Enclosure
Customer Service/Sales 888-844-4720 Pat. Pending
Rev D 11/06
INSTALLATION NOTE
Model 605-5
Model 605-50
1. General
1.1 The Series 605 Aerial Terminal Enclosure with external bonding hanger brackets are
designed for fixed count terminating, non-protected up to 50 pair. The 5” x 30” (127mm x
762mm) terminal is available empty to handle configurations of 5 thru 50 pair. It can
accommodate a 3” (76mm) diameter splice bundle and cable up to 1.75”(44mm) diameter.
1.2 The ADX-5T terminal block is filled with a gel sealing compound to provide environmental
protection.
1.3 Dimensions:
2. Warranty
TII P/N: 92221501
2.1 See TII Warranty. If this unit fails during the warranty period, the factory should be
requested to authorize return. Return the unit prepaid. Units that fail due to normal wear or
abuse should be discarded.
3.0 Carton Contents
3.1 Product Contents are as follows: 3.2 Additional Materials Required
(1) Sealed Aerial Terminal Body • Cable Ties
(1-10) Sealed Termination Blocks (ADX-5T) • Cable Spacers
(2) Aerial Hangar Straps • Vinyl Tape
(3) Stainless Steel Latches • Moisture Resistant Splicing
Connectors
(2) Entry Cable Grommets
(2) Ground Braid Assembly
(1) Cable Ground Bar
(1-5) Service Cable’s
(2) Vent’s
Aerial Hangar Strap (X2)
Cable Entry Grommets
(X2)
Model 605-50
Aerial Cable Ground Bars
Terminal Housing
ADX-5T Sealed Termination
Blocks (5-Pair Blocks)
Stainless Steel Latches (X3)
Vent
Terminal Block Cable Stubs
Ground Braid Assembly
TII P/N: 92221501
4.0 Cable Preparation
4.1 Prepare cable and strand as shown in Figures 1 & 2.
Figure 1
Note: Suggested method in preparing the outer sheath on both single and double sheath
cables.
Single Sheath Cable
Cable Sheath
Core Wrap
Slit for Ground Stud Installation
Cable Sheath
1" (25mm)
Slit Slit
1/2" (13mm)
Figure 2
Double Sheath Cable
1/2" (13mm)
Cable Sheath
Inner Sheath
Slit On Cables Less Than 3/4" In Diameter
Cable Sheath
1 1/2" (38mm)
Core Wrap
1/8" (3mm)
TII P/N: 92221501
5.0 ADX-5T Terminal Block Installation
5.1 Select the proper mounting configuration in the terminal housing for the desired terminal block
locations (See Figure 3).
Note: Feed hole for the Terminal Block Tails is larger and sits to the far left.
5 PAIR BLOCK
10 PAIR BLOCK USING TWO 5 PAIR BLOCKS
15 PAIR BLOCK USING THREE 5 PAIR BLOCKS
20 PAIR BLOCK USING FOUR 5 PAIR BLOCKS
25 PAIR BLOCK USING FIVE 5 PAIR BLOCKS
Figure 3
Note: Any combination can be configured up to 50 pair.
5.2 Feed terminal block stub through appropriate hole(s) in box leading to the splice chamber.
Model 605-5
Terminal Block Stubs In Splice Chamber
TII P/N: 92221501
5.3 Mount the terminal block(s) in multiple of five as required.
ADX-5T
TERMINAL BLOCK
#1
ADX-5T
TERMINAL BLOCK
#6
ADX-5T
TERMINAL BLOCK
#5
5-25 Pair Positions
30-50 Pair Positions
ADX-5T
TERMINAL BLOCK
#10
5.4 The Model 605-50 is equipped for mounting up to (10) ADX-5T sealed terminal blocks.
6.0 Terminal Installation, Bonding and Splicing
6.1 Bond the cable shield with approved shield bond connectors
Per approved practice.
6.2 Apply 4 – 5 wraps of vinyl tape around bond clamps then
Remove the pair protector
6.3 Select binder group to be spliced, and mark using standard practice.
TII P/N: 92221501
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